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Metals, Volume 12, Issue 5

2022 May - 192 articles

Cover Story: Cast components made of aluminium alloys feature a lightweight design but have inherit severe variations in terms of their shrinkage-based porosity distribution and microstructure. While individual pores can be assessed for their fatigue strength using local numerical methods, the probabilistic design life of the component depends on the local manufacturing process-dependent conditions within the highly stressed volume. In detail, the porosity distribution can be evaluated non-destructively by means of computed tomography. Pore clustering has been studied and is able to deduce how sponge-like porosity layers have a significant impact on fatigue strength. The layer-based approach features probabilistic fatigue strength that corresponds well to experiments on strongly varying local casting process conditions. View this paper
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Articles (192)

  • Article
  • Open Access
6 Citations
3,306 Views
14 Pages

23 May 2022

Single crystal Ni-based superalloy, with excellent mechanical properties in high temperature, always works under complex stress states, including multiaxial tension and compression, which results in various strengthening mechanisms. In this paper, th...

  • Article
  • Open Access
11 Citations
2,998 Views
11 Pages

Effect of Cooling Rate after Solution Treatment on Subsequent Phase Separation Evolution in Super Duplex Stainless Steel 25Cr-7Ni (wt.%)

  • Jianling Liu,
  • Yadunandan Das,
  • Stephen M. King,
  • Jan Y. Jonsson,
  • Sten Wessman and
  • Peter Hedström

23 May 2022

The effect of cooling rate after solution treatment on the initial structure of super duplex stainless steel 25Cr-7Ni (wt.%), and the effect of the initial structure on phase separation (PS) evolution during subsequent aging were investigated. The na...

  • Article
  • Open Access
1 Citations
2,638 Views
18 Pages

The Microstructure Evolution of Mg-RE Alloy Produced by Reciprocating Upsetting Extrusion during Hot Compression

  • Ziwei Zhang,
  • Jianmin Yu,
  • Zeru Wu,
  • Hongbing Hu,
  • Zhimin Zhang,
  • Mo Meng,
  • Yong Xue and
  • Xubin Li

23 May 2022

Mg-13Gd-4Y-2Zn-0.4Zr (wt. %) alloy bar produced by three passes reciprocating upsetting extrusion (named as RUE-ed bar) exhibited fine grain with the average grain size of 3.02 μm. Hot compression tests of the RUE-ed bar were carried out on Gleebl...

  • Article
  • Open Access
4 Citations
3,859 Views
10 Pages

23 May 2022

Joining metals and ceramics plays a crucial role in many engineering applications. The current research aims to develop a simple and convenient approach for dissimilar material joining between SiC and Al alloys. In this work, Al alloys with Si conten...

  • Article
  • Open Access
2 Citations
2,772 Views
16 Pages

23 May 2022

Zone melting is one of the main techniques for preparing bismuth telluride-based crystal thermoelectric materials. In this research, a macro-micro-coupled simulation model was established to analyze the distribution of temperature and heat flow durin...

  • Article
  • Open Access
4 Citations
3,016 Views
11 Pages

Liquid Formation in Sinters and Its Correlation with Softening Behaviour

  • Vaishak Kamireddy,
  • Dongqing Wang,
  • Wen Pan,
  • Shaoguo Chen,
  • Tim Evans,
  • Fengqiu Tang,
  • Baojun Zhao and
  • Xiaodong Ma

23 May 2022

Modern blast furnaces with extensive operational volume demand better-quality iron agglomerates as feed for stable operation. Sinter is the principal feed used in blast furnaces across Asia. Liquid generated during the sintering process plays an esse...

  • Article
  • Open Access
3 Citations
2,923 Views
9 Pages

23 May 2022

At present, FeMn-based degradable alloys prepared by direct sintering generally face the problems of Mn volatilization, difficult densification, and poor mechanical properties. In this work, a Fe-35Mn-0.5C alloy with low Mn volatility, high density,...

  • Article
  • Open Access
2 Citations
2,566 Views
17 Pages

Effect of 1wt%Zn Addition on Microstructure and Mechanical Properties of Mg-6Er Alloys under High Strain Rates

  • Hui Yu,
  • Junchao Ren,
  • Shaoming Kang,
  • Wei Yu,
  • Zhifeng Wang,
  • Jianhang Feng,
  • Qingzhou Wang,
  • Puguang Ji,
  • Xin Zhang and
  • Fuxing Yin

23 May 2022

In this study, we investigated the high strain rate response of Mg-6wt%Er alloys with 1wt%Zn addition by split Hopkinson pressure bar (SHPB) tests in a range of 900–2500 s−1. Their related microstructures were also characterized by optica...

  • Article
  • Open Access
5 Citations
3,821 Views
18 Pages

Fractionation of Transition Metals by Solvent Extraction and Precipitation from Tannic Acid-Acetic Acid Leachate as a Product of Lithium-Ion Battery Leaching

  • Erik Prasetyo,
  • Corby Anderson,
  • Arya Fitra Jaya,
  • Widya Aryani Muryanta,
  • Anton Sapto Handoko,
  • Muhammad Amin,
  • Muhammad Al Muttaqii and
  • Fathan Bahfie

23 May 2022

Solvent extraction and precipitation schemes are applied to isolate copper, cobalt, manganese and nickel from leachate, produced from spent lithium-ion battery leaching using tannic acid-acetic acid as lixiviant. The metal separation and purification...

  • Article
  • Open Access
3 Citations
2,906 Views
18 Pages

23 May 2022

As an important reinforcement for metal matrix composites, the microstructure and mechanical properties of W-core SiC filament have drawn increasing attentions among researchers. In this work, the growth behavior of polycrystalline 3C-SiC on W-wire s...

  • Article
  • Open Access
7 Citations
3,428 Views
16 Pages

Surface Residual Stress Analysis in GMAW and LBW of the Dissimilar TRIP-DP Steels Joint: An Experimental Approach

  • Víctor H. Baltazar-Hernández,
  • Enrique A. López-Baltazar,
  • Francisco Alvarado-Hernández,
  • Salvador Gómez-Jiménez,
  • José Jorge Ruiz-Mondragón,
  • Elliot Biro and
  • Norman Zhou

23 May 2022

A transformation-induced plasticity (TRIP) steel and a dual-phase (DP) steel were paired together by employing gas metal arc welding (GMAW) and laser beam welding (LBW) processes. The post-weld microstructure, the hardness profile, and the uniaxial t...

  • Article
  • Open Access
3 Citations
3,189 Views
13 Pages

Influence of Th, Zr, and Ti Dopants on Solution Property of Xe in Uranium Dioxide with Defects: A DFT + U Study

  • Liu Pan,
  • Zhen Wang,
  • Qingqing Wang,
  • Zhixiao Liu,
  • Min Pan,
  • Zheng Huang and
  • Lu Wu

23 May 2022

To ensure the safety and efficient operation of nuclear reactors, it is imperative to understand the effects of various dopants (Ti, Th, and Zr) on the solubility of the fission product Xe in UO2. In this study, Hubbard corrected density functional t...

  • Article
  • Open Access
6 Citations
2,421 Views
20 Pages

22 May 2022

The chip-splitting catastrophe (CSC) generated by symmetrical cutting with a straight double-edged tool will lead to a significant reduction in cutting force. This has enormous potential for energy-saving machining and for the design of energy effici...

  • Feature Paper
  • Article
  • Open Access
5 Citations
2,886 Views
18 Pages

21 May 2022

The work in this paper concerns an analytical model for quantitatively describing the bending behaviour of aluminium profiles produced in a novel extrusion process: the differential velocity sideways extrusion (DVSE), in which two opposing rams with...

  • Article
  • Open Access
15 Citations
5,614 Views
11 Pages

21 May 2022

Intergranular corrosion is the most common corrosion phenomenon in Fe-based alloys. To better understand the mechanism of intergranular corrosion, the influence of grain boundaries on Fe-H2O interfacial corrosion was studied using molecular dynamics...

  • Article
  • Open Access
5 Citations
2,660 Views
13 Pages

Effect of Vertical High Magnetic Field on the Morphology of Solid-Liquid Interface during the Directional Solidification of Zn-2wt.%Bi Immiscible Alloy

  • Bangfei Zhou,
  • Xianghui Guo,
  • Wenhao Lin,
  • Ying Liu,
  • Yifeng Guo,
  • Tianxiang Zheng,
  • Yunbo Zhong,
  • Hui Wang and
  • Qiuliang Wang

21 May 2022

The morphology of the solid-liquid (S-L) interface is crucial for the directionally solidified microstructures of various alloys. This paper investigates the effect of vertical high magnetic field (VHMF) on the morphology evolution of the S-L interfa...

  • Article
  • Open Access
13 Citations
3,415 Views
10 Pages

Actual Marine Atmospheric Pre-Corrosion Fatigue Performance of 7075-T73 Aluminum Alloy

  • Laixin Shi,
  • Lin Xiang,
  • Jianquan Tao,
  • Qiang Chen,
  • Jun Liu and
  • Yong Zhong

21 May 2022

Actual marine atmospheric pre-corrosion behavior and its effect on the fatigue performance of 7075-T73 aluminum alloy were studied by means of marine atmospheric outdoor exposure testing and fatigue testing. The surface and cross-sectional microstruc...

  • Article
  • Open Access
1 Citations
2,678 Views
12 Pages

Face Bend Property of 7N01-T4 Aluminum Alloy MIG Welded Joint by Using Different Welding Wires

  • Ping Wei,
  • Mingfang Wu,
  • Dashuang Liu,
  • Yun Liang and
  • Ziqiang Zhao

20 May 2022

7N01-T4 aluminum alloy were welded into three layers by metal inert gas (MIG) welding, with ER5087 welding wire containing Zr and ER5356 welding wire without Zr, respectively. The microstructures and face bend properties of the ER5356 and ER5087 weld...

  • Article
  • Open Access
1 Citations
2,564 Views
17 Pages

20 May 2022

A multi-scale prediction method was proposed to investigate the scatter of fracture toughness by combining the local approach (LA) to cleavage fracture and the crystal plasticity finite element method (CPFEM). The parameters in the crystal plasticity...

  • Article
  • Open Access
10 Citations
3,045 Views
18 Pages

Comparative Analysis on the Corrosion Resistance to Molten Iron of Four Kinds of Carbon Bricks Used in Blast Furnace Hearth

  • Cui Wang,
  • Jianliang Zhang,
  • Wen Chen,
  • Xiaolei Li,
  • Kexin Jiao,
  • Zhenping Pang,
  • Zhongyi Wang,
  • Tongsheng Wang and
  • Zhengjian Liu

20 May 2022

The corrosion resistance to molten iron of four kinds of carbon bricks used in blast furnace hearth were investigated to elaborate the corrosion mechanism through the macroscopic and microscopic analysis of carbon bricks before and after reaction and...

  • Feature Paper
  • Article
  • Open Access
3 Citations
2,897 Views
15 Pages

In-Situ Thermography Investigation of Crack Growth in Armco Iron under Gigacycle Fatigue Loading

  • Victor Postel,
  • Johann Petit,
  • Chong Wang,
  • Kai Tan,
  • Isabelle Ranc-Darbord,
  • Qingyuan Wang and
  • Daniele Wagner

20 May 2022

A non-destructive thermographic methodology based on the temperature field is utilized to determine the crack tip position during the very high cycle fatigue (VHCF) test of pure iron and deduce the corresponding fatigue crack growth rate (FCGR). To t...

  • Feature Paper
  • Article
  • Open Access
1 Citations
2,546 Views
15 Pages

20 May 2022

The adaptive joining process employing friction-spun joint connectors (FSJC) is a promising method for the realization of adaptable joints and thus for lightweight construction. In addition to experimental investigations, numerical studies are indisp...

  • Article
  • Open Access
3 Citations
3,323 Views
8 Pages

19 May 2022

Micromechanics techniques, such as nano-indentation and micro-pillar compression, can be applied to study hydrogen-charged zirconium alloys at elevated temperatures, which is highly relevant for the nuclear industry. Such experiments are often conduc...

  • Feature Paper
  • Article
  • Open Access
4 Citations
3,006 Views
16 Pages

19 May 2022

Crystallization is a major challenge in metallic glass production, and predictive models may aid the development of controlled microstructures. This work describes a modeling strategy of nucleation, growth and the dissolution of crystals in a multico...

  • Article
  • Open Access
21 Citations
5,875 Views
22 Pages

Evolution of Microstructure and Hardness of the Nitrided Zone during Plasma Nitriding of High-Alloy Tool Steel

  • Pierre Landgraf,
  • Tim Bergelt,
  • Lisa-Marie Rymer,
  • Christian Kipp,
  • Thomas Grund,
  • Günter Bräuer and
  • Thomas Lampke

19 May 2022

Plasma nitriding is widely used in various industrial applications to improve surface hardness and wear properties. Especially for tool steels, it is also used to improve the support and adhesion of diamond-like carbon (DLC) coatings. The properties...

  • Article
  • Open Access
3 Citations
2,467 Views
15 Pages

Effect of Water Vapor on the Microstructure of Al2O3 on the Free-Standing MCrAlY Alloy at 1100 °C

  • Minxuan Wu,
  • Biju Zheng,
  • Defeng Zhang,
  • Taihong Huang,
  • Chao Li,
  • Qing Li,
  • Wenlang Huang,
  • Luyang Zhang and
  • Peng Song

19 May 2022

The oxidation resistance of the MCrAlY binding coat is due to the formation of protective Al2O3 oxide scale at high temperature. The oxidation behavior of NiCrAlYHf alloy in 1100 °C air and air-water vapor atmosphere was studied. The effect of wa...

  • Article
  • Open Access
43 Citations
4,295 Views
31 Pages

18 May 2022

The aim of this investigation is focused on the evaluation of distinctive coatings commonly applied in the automotive industry. The resulting corrosion behavior is analyzed by using electrochemical impedance spectroscopy (EIS), equivalent circuit (EC...

  • Article
  • Open Access
10 Citations
4,207 Views
13 Pages

Use of Ion-Exchange Resins to Adsorb Scandium from Titanium Industry’s Chloride Acidic Solution at Ambient Temperature

  • Eleni Mikeli,
  • Danai Marinos,
  • Aikaterini Toli,
  • Anastasia Pilichou,
  • Efthymios Balomenos and
  • Dimitrios Panias

18 May 2022

Scandium metal has generated a lot of interest during the past years. This is due to the various crucial applications it has found ground in and the lack of production in countries outside China and Russia. Apart from rare earth ores, scandium is pre...

  • Review
  • Open Access
37 Citations
23,436 Views
12 Pages

Continuous Casting Practices for Steel: Past, Present and Future

  • Roderick I. L. Guthrie and
  • Mihaiela M. Isac

18 May 2022

This historical review of casting methods used to produce sheets of steel for automobiles, household products, rocket bodies, etc., all point toward the development of one-step commercial processes, which are capable of casting liquid steel directly...

  • Article
  • Open Access
2 Citations
2,534 Views
11 Pages

Grindability of Ti−Nb−Cu Alloys for Dental Machining Applications

  • Masatoshi Takahashi,
  • Masafumi Kikuchi and
  • Yukyo Takada

18 May 2022

We developed high-strength Ti−Nb−Cu alloys and investigated their grindability. The grindability of each alloy was evaluated based on the volume of metal removed per minute (grinding rate) and on the ratio of the metal volume removed to t...

  • Article
  • Open Access
8 Citations
3,427 Views
11 Pages

17 May 2022

Surface temperature is a critical operating parameter that influences the phase transition time and rolling quality of U75V rail steel plates in the rolling process. There is still no extensive online detection system for the surface temperature of r...

  • Article
  • Open Access
3 Citations
3,747 Views
22 Pages

17 May 2022

The objective of this work was to investigate the effect of stiffener strength on the failure mode of an outer-stiffened plate subjected to confined blast loading. A relatively rigid box with one open side was designed, to provide a confined space, a...

  • Article
  • Open Access
8 Citations
3,542 Views
15 Pages

High-Cycle Fatigue Life and Strength Prediction for Medium-Carbon Bainitic Steels

  • Yusong Fan,
  • Xiaolu Gui,
  • Miao Liu,
  • Xi Wang,
  • Chun Feng and
  • Guhui Gao

17 May 2022

High-cycle fatigue (HCF) behaviors of medium-carbon bainitic steels with various inclusion sizes and microstructural features were studied using the rotating–bending fatigue test. Here, the medium-carbon bainitic steels with different melting p...

  • Feature Paper
  • Article
  • Open Access
3,799 Views
15 Pages

17 May 2022

Cracks often appear on the inner surface of metal thick-walled cylinders with multiple interference fits. Considering that no relatively accurate model exists for the cracks on the interface of multi-layered, rotating, thick-walled cylinders, in this...

  • Article
  • Open Access
1,919 Views
12 Pages

Numerical Modeling of the Influence of Nanometric Ceramic Particles on the Nucleation of AlSi10MnMg Alloy

  • Ane Jimenez,
  • Jon Mikel Sanchez,
  • Franck Girot,
  • Mario Renderos and
  • Pedro Egizabal

17 May 2022

In recent years, many researchers have attempted to model the solidification process of nano-reinforced materials. In the present document, the effect on the heterogeneous solidification regime of the different sizes, shapes, and chemical composition...

  • Article
  • Open Access
4 Citations
4,809 Views
11 Pages

17 May 2022

This work discussed the advantages of reducing copper in molten copper slag with low S content. FactSage calculated the distribution of copper at equilibrium under different sulfur contents. The effect of sulfur content on copper recovery under diffe...

  • Article
  • Open Access
13 Citations
3,085 Views
11 Pages

17 May 2022

It is worth it to explore the extraction performance for vanadium by the imidazole ionic liquids. The extraction of vanadium (V) was studied using [Omim]Cl, [Omim]Br, and [Omim][BF4] as extractants. The effects of various diluents, equilibrium time,...

  • Article
  • Open Access
11 Citations
2,896 Views
12 Pages

Combining Heat Treatment and High-Pressure Torsion to Enhance the Hardness and Corrosion Resistance of A356 Alloy

  • Mohamed Abdelgawad Gebril,
  • Mohd Zaidi Omar,
  • Intan Fadhlina Mohamed,
  • Norinsan Kamil Othman and
  • Osama M. Irfan

17 May 2022

A356 aluminium alloy is subjected to heat treatment and high-pressure torsion (HPT) processing to investigate the impact of the combined treatments on the alloy’s microstructure refinement, corrosion resistance and hardness. The high-pressure t...

  • Article
  • Open Access
11 Citations
2,907 Views
13 Pages

17 May 2022

The concept of localized surface plasmon resonance has been applied to increase the absorption efficiency of dye-sensitive solar cells (DSSCs) by using various photoanode structures. A three-dimensional model for a photoanode of the DSSC based on com...

  • Article
  • Open Access
19 Citations
3,294 Views
10 Pages

16 May 2022

High-entropy alloy particles reinforcements improve the mechanical properties of aluminum matrix composites while increasing its density. Investigating the effects of the reinforcement content is conducive to the fabrication of lightweight and high s...

  • Article
  • Open Access
1 Citations
2,441 Views
11 Pages

16 May 2022

Superhydrophobic surfaces have been widely used for their corrosion resistance, self-cleaning and anti-icing characteristics. A new two-component superhydrophobic coating was prepared on aluminum alloy, and some application properties were studied. W...

  • Article
  • Open Access
3 Citations
2,056 Views
13 Pages

Transferring A4 Paper to FeNi3/NiCx Coated Carbon Skeleton for Efficient Absorption of Multiband Microwave

  • Jian Wang,
  • Pengfei Yin,
  • Junchi Liu,
  • Tao Zhang,
  • Shusheng Wang and
  • Lei Liu

16 May 2022

Herein, A4 typing paper was used as a novel source to manufacture FeNi3 and NiCx coated carbon skeleton via facile routes. The product was examined for its ability to absorb electromagnetic emission which can be a health hazard. The impact of precurs...

  • Article
  • Open Access
3 Citations
4,229 Views
10 Pages

16 May 2022

An amidoxime and carboxylate containing polymer adsorbent derived from acrylic fiber has shown extremely high efficiencies for extracting critical materials and precious metals from seawater. Among 50 extractable elements, the lanthanides, cobalt, an...

  • Review
  • Open Access
46 Citations
8,493 Views
23 Pages

Structure and Properties of High-Entropy Nitride Coatings

  • Vseslav Novikov,
  • Nikita Stepanov,
  • Sergey Zherebtsov and
  • Gennady Salishchev

16 May 2022

The interest in nitride coatings based on high-entropy alloys (HEAs) has increased rapidly in the last decade. According to a number of papers, such high-entropy nitride (HEN) coatings have a single-phase structure and properties that significantly e...

  • Article
  • Open Access
4 Citations
3,447 Views
15 Pages

Effect of Slag Compositions on Change Behavior of Nitrogen in Molten Steel

  • Dongping Zhan,
  • Jiaxi Wang,
  • Luoyi Huang and
  • Huishu Zhang

16 May 2022

The problem of nitrogen pickup in the smelting process of the electric arc furnace (EAF) has not been solved well. Using seven slag–steel equilibrium experiments and theoretical analysis, the relation of the foaming index and optical basicity w...

  • Article
  • Open Access
10 Citations
3,711 Views
13 Pages

Effect of Annealing Process on Microstructure and Magnetic Properties of FeSiBPCNbCu Nanocrystalline Soft Magnetic Powder Cores

  • Yue Wu,
  • Yaqiang Dong,
  • Munan Yang,
  • Xingjie Jia,
  • Zhonghao Liu,
  • Hao Lu,
  • Haijie Zhang,
  • Aina He and
  • Jiawei Li

16 May 2022

In this work, the effect of the annealing process (heating rate (HR) and holding time (HT)) on microstructure and magnetic properties of FeSiBPCNbCu nanocrystalline soft magnetic powder cores (NPCs) are systematically studied. NPCs annealed under the...

  • Article
  • Open Access
5 Citations
2,529 Views
12 Pages

Numerical Simulation of Bubble and Velocity Distribution in a Furnace

  • Weitian Ding,
  • Bing Qi,
  • Huiting Chen,
  • Ying Li,
  • Yuandong Xiong,
  • Henrik Saxén and
  • Yaowei Yu

16 May 2022

An industrial furnace, such as a blast furnace, molten salt furnace and a basic oxygen furnace, is a popular reactor, where the distribution of liquid, flow pattern of the fluid and the velocity of the fluid determine the energy distribution and chem...

  • Article
  • Open Access
10 Citations
2,912 Views
20 Pages

15 May 2022

The campaign life of a blast furnace is largely limited by the erosion state of its hearth section. Therefore, the study of hearth erosion is important for blast furnace ironmaking. In this study, the hearth erosion of the WISCO No. 1 blast furnace w...

  • Article
  • Open Access
11 Citations
3,556 Views
18 Pages

14 May 2022

Laser direct energy deposition (L-DED) is one of the most promising additive manufacturing methods, which has been paid more and more attention in recent years. An improved heat and mass transfer model was developed here to analyze thermal behavior,...

  • Article
  • Open Access
11 Citations
3,203 Views
15 Pages

Recrystallization Mechanism and Processing Map of 18CrNiMo7-6 Alloy Steel during Hot Deformation

  • Yikui Xie,
  • Qicheng Wang,
  • Zikun Chen,
  • Xiaodong Wu,
  • Hui Liu and
  • Zhongying Wang

13 May 2022

In this study, isothermal single-pass forming doformation of forged 18CrNiMo7-6 alloy steel was carried out by Gleeble-3500 thermal simulation testing machine. The constitutive equations and processing maps with parameters of deformation temperature...

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Metals - ISSN 2075-4701