Prognostics and Health Management (PHM), including fault diagnosis and Remaining Useful Life (RUL) prediction, is critical for ensuring the reliability and efficiency of industrial equipment. However, traditional AI-based methods require extensive expert intervention in data preprocessing, model selection, and hyperparameter tuning, making them
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Prognostics and Health Management (PHM), including fault diagnosis and Remaining Useful Life (RUL) prediction, is critical for ensuring the reliability and efficiency of industrial equipment. However, traditional AI-based methods require extensive expert intervention in data preprocessing, model selection, and hyperparameter tuning, making them less scalable and accessible in real-world applications. To address these limitations, this study proposes an autonomous agent powered by Large Language Models (LLMs) to automate predictive modeling for fault diagnosis and RUL prediction. The proposed agent processes natural language queries, extracts key parameters, and autonomously configures AI models while integrating an iterative optimization mechanism for dynamic hyperparameter tuning. Under identical settings, we compared GPT-3.5 Turbo, GPT-4, GPT-4o, GPT-4o-mini, Gemini-2.0-Flash, and LLaMA-3.2 on accuracy, latency, and cost, using GPT-4 as the baseline. The most accurate model is GPT-4o with an accuracy of 0.96, a gain of six percentage points over GPT-4. It also reduces end-to-end time to 1.900 s and cost to $0.00455 per 1 k tokens, which correspond to reductions of 32% and 59%. For speed and cost efficiency, Gemini-2.0-Flash reaches 0.964 s and $0.00021 per 1 k tokens with accuracy 0.94, an improvement of four percentage points over GPT-4. The agent operates through interconnected modules, seamlessly transitioning from query analysis to AI model deployment while optimizing model selection and performance. Experimental results confirmed that the developed agent achieved stable performance under ideal configurations, attaining accuracy 0.97 on FordA for binary fault classification, accuracy 0.95 on CWRU for multi-fault classification, and an asymmetric score of 380.74 on C-MAPSS FD001 for RUL prediction, while significantly reducing manual intervention. By bridging the gap between domain expertise and AI-driven predictive maintenance, this study advances industrial automation, improving efficiency, scalability, and accessibility. The proposed approach paves the way for the broader adoption of autonomous AI systems in industrial maintenance.
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