Search Results (5)

Fiber-reinforced cementitious composites (FRCC) are one of the leading engineering materials in the 21st century, as they offer proficiency in enhancing strength, ductility, and durability in structural engineering applications. Because the recently developed basalt fiber pellets (BFP) offer combined strands of fibers encased in a polymer matrix, they are being prevalently studied to explore new possibilities when used in brittle materials such as mortar and concrete. Hence, this paper synthesizes the intensive research efforts and contributions to this novel class of fibers conducted by the authors. Specifically, it reviews the fresh, mechanical, and durability properties of FRCC incorporating single BFP or hybrid with polyvinyl alcohol fibers and modified with slag/fly ash and nano-materials and its suitability for different field applications. In addition, the nano- and meso-scale modeling of such matrices are described. BFP significantly contributes to improving post-cracking flexural behavior by toughening the cementitious matrix and minimizing strength losses when exposed to harsh environments. All results show promising progress in the development of high-performance FRCC comprising BFP, with potential success for structural and pavement applications. Full article

The production of high-performance fiber-reinforced cementitious composites (HPFRCCs) as a durable construction material using different types of fibers and nanomaterials critically relies on the synergic effects of the two materials as well as the cementitious composite mixes. In this study, novel HPFRCCs were developed, which comprised high content (50%) slag by mass of the base binder as well as nano-silica (NS) or nano-crystalline cellulose (NCC). In addition, nano-fibrillated cellulose (NFC), and basalt fiber pellets (BFP), representing nano-/micro- and macro-fibers, respectively, were incorporated into the composites. The response surface method was used in this study’s statistical modeling part to evaluate the impact of key factors (NS, NCC, NFC, BFP) on the performance of 15 mixtures. The composites were assessed in terms of setting times, early- and late-age compressive strength, flexural performance, and resistance to freezing-thawing cycles, and the bulk trends were corroborated by fluid absorption, thermogravimetry, and microscopy tests. Incorporating NS/NCC in the slag-based binders catalyzed the reactivity of cement and slag with time, thus maintaining the setting times within an acceptable range (maximum 9 h), achieving high early- (above 33 MPa at 3 days) and later-age (above 70 MPa at 28 days) strength, and resistance to fluid absorption (less than 2.5%) and frost action (DF above 90%) of the composites. In addition, all nano-modified composites with multi-scale fibers showed notable improvement in terms of post-cracking flexural performance (Residual Strength Index above 40%), which qualify them for multiple infrastructure applications (i.e., shear key bridge joints) requiring a balance between high-strength properties, ductility, and durability. Full article

A promising method of obtaining mineral fiber fillers for dry building mixtures is the processing of waste that comes from the production of technogenic fibrous materials (TFM). The novelty of the work lies in the fact that, for the first time, basalt production wastes were studied not only as reinforcing components, but also as binder ones involved in concrete structure formation. The purpose of the article is to study the physical and mechanical properties of waste technogenic fibrous materials as additives for optimizing the composition of raw concrete mixes. To assess the possibility of using wastes from the complex processing of TFM that were ground for 5 and 10 min as an active mineral additive to concrete, their chemical, mineralogical, and granulometric compositions, as well as the microstructure and physical and mechanical characteristics of the created concretes, were studied. It is established that the grinding of TFM for 10 min leads to the grinding of not only fibers, but also pellets, the fragments of which are noticeable in the total mass of the substance. The presence of quartz in the amorphous phase of TFM makes it possible to synthesize low-basic calcium silicate hydrates in a targeted manner. At 90 days age, at 10–20% of the content of TFM, the strength indicators increase (above 40 MPa), and at 30% of the additive content, they approach the values of the control composition without additives (above 35 MPa). For all ages, the ratio of flexural and compressive strengths is at the level of 0.2, which characterizes a high reinforcing effect. Analysis of the results suggests the possibility of using waste milled for 10 min as an active mineral additive, as well as to give better formability to the mixture and its micro-reinforcement to obtain fiber-reinforced concrete. Full article

Recently, developing a nonferrous reinforcement system (corrosion-free system) using durable and ductile cement-based materials that incorporate discrete fibers has been a promising option for exposed concrete structures in cold regions or marine environments. Therefore, in this study, properties of a novel type of cementitious composite comprising nano-silica and a high dosage of slag were investigated. The hybrid (layered) composites assessed in this study were composed of two layers of different types of cementitious composites. Normal concrete (NC) was used in the top layer combined with a layer of fiber-reinforced cementitious composite (FRCC) reinforced with either the recently developed basalt fiber (BF) pellets (basalt fiber strands encapsulated by a polymeric resin or steel fibers (SF)) that were used at different dosages. The post-cracking behavior in terms of residual strength, residual index, and toughness are presented and discussed. The analysis of results showed the effectiveness of the BF pellets in enhancing the post-cracking behavior of specimens, as they behaved comparably to counterpart specimens comprising SF, which makes them a good candidate for infrastructural applications including rehabilitation such as new bridge girders or overlays. Full article

Recently, the growing interests into the environmental matter are driving the research interest to the development of new eco-sustainable composite materials toward the replacement of synthetic reinforcing fibers with natural ones and exploiting the intrinsic recyclability of thermoplastic resins even for uses in which thermosetting matrices are well consolidated (e.g., naval and aeronautical fields). In this work, polypropylene/basalt fabric composite samples were prepared by film stacking and compression molding procedures. They have been studied in terms of flexural and low-velocity impact behavior. The influence related to the matrix modification with a pre-optimized amount of maleic anhydride grafted PP as coupling agent was studied. The mechanical performances of the composite systems were compared with those of laminates consisting of the pure matrix and obtained by hot-pressing of PP pellets and PP films used in the stacking procedure. Results, on one side, demonstrated a slight reduction of both static and dynamic parameters at the break for specimens from superimposed films to ones prepared from PP pellets. Moreover, an outstanding improvement of mechanical performances was shown in the presence of basalt layers, especially for compatibilized samples. Full article