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Polymeric Fiber-Reinforced Composites: Novel Applications

A special issue of Materials (ISSN 1996-1944). This special issue belongs to the section "Polymeric Materials".

Deadline for manuscript submissions: closed (10 April 2023) | Viewed by 4290

Special Issue Editor


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Guest Editor
Institute of Materials Technology, Poznan University of Technology, Piotrowo 3 Street 61-138 Poznan, Poland
Interests: self-reinforced composites; mechanical performance; polymer blends; thermoplastic polyesters; structure-properties correlation; flexible manufacturing; hybrid composites; biocomposites; injection molding; additive manufacturing

Special Issue Information

Dear Colleagues,

One of the most important stages in the development of textile technologies is the invention of effective methods of processing synthetic polymers into the form of fibers. The history of this invention goes back to the 1930s, when the first attempts were made to manufacture synthetic nylon fibers. In a short time, effective technologies for the processing of polyesters, acrylics and polyolefins were also developed. The development of fully synthetic varieties of fibers was preceded by the invention of effective methods of treating cellulose. Rayon fibers, despite their biogenic origin, are characterized by better mechanical properties and durability compared to natural fibers.

Due to numerous changes in the morphology of the polymer structure during the spinning process, materials in the form of fibers are characterized by significantly better mechanical performance than base polymers processed by other techniques. The mechanical strength of the fibers obviously leads to attempts to use these properties in many areas of production. The best example here is the use of polymer fibers for the production of anti-ballistic fabrics, where aramid or polyethylene fibers are used. However, the use of polymer fibers as composite reinforcement is still not widely carried out. At present, the standard in the processing of polymer composites is the use of glass fibers (GF), and less often carbon fibers (CF), with cured epoxy or polyester resin. This combination provides high strength and stiffness, while a major drawback is brittleness. The practice of using two-component fabrics containing polymer fibers and glass/carbon fibers shows that the methods of hybridization of composite reinforcement bring excellent results. Synthetic polymer fibers can bridge the gap between different groups of materials, offering a low density similar to natural fibers and repeatable properties similar to mineral fibers.

The use of synthetic fibers as reinforcement for thermoplastic materials is one of the novel directions in the development of polymer composites. Due to their low density, the use of polymeric fibers does not increase the weight of composite products; additionally, materials of this type are characterized by very high impact strength. The concept of all-polymer composites has great potential; however, a considerable challenge is still the development of effective methods of producing this type of material.

This Special Issue will include manuscripts focused on the use of polymeric fibers in composite applications. Full papers, communications and reviews are all welcome. Topics of the proposed submissions may include, but are not limited to, the following:

  • New methods of composite processing, for both thermoplastic and thermoset-based materials;
  • Modification of polymer fibers for use as composite reinforcement;
  • New types of single-polymer composites, manufacturing methods and structure modifications;
  • The structure–property correlations during the use of polymer fibers in hybrid systems;
  • Surface modification of polymeric fibers;
  • Recycling of fabric waste during the processing of composite materials;
  • New types of lightweight structures using polymeric fibers.

It is my pleasure to invite you to submit a manuscript for this Special Issue.

Dr. Jacek Andrzejewski
Guest Editor

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

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Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2600 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • polymeric fibers
  • reinforced composites
  • hybrid materials
  • self-reinforced composites
  • single-polymer composites
  • mechanical performance
  • flexible manufacturing
  • lightweight structures
  • fibrous reinforcement

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Published Papers (1 paper)

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Research

17 pages, 22603 KiB  
Article
A Novel Manufacturing Concept of LCP Fiber-Reinforced GPET-Based Sandwich Structures with an FDM 3D-Printed Core
by Jacek Andrzejewski, Marcin Gronikowski and Joanna Aniśko
Materials 2022, 15(15), 5405; https://doi.org/10.3390/ma15155405 - 5 Aug 2022
Cited by 17 | Viewed by 3822
Abstract
The presented research was focused on the development of a new method of sandwich structure manufacturing involving FDM-printing (fused deposition modeling) techniques and compression molding. The presented concept allows for the preparation of thermoplastic-based composites with enhanced mechanical properties. The sample preparation process [...] Read more.
The presented research was focused on the development of a new method of sandwich structure manufacturing involving FDM-printing (fused deposition modeling) techniques and compression molding. The presented concept allows for the preparation of thermoplastic-based composites with enhanced mechanical properties. The sample preparation process consists of 3D printing the sandwich’s core structure using the FDM method. For comparison purposes, we used two types of GPET (copolymer of polyethylene terephthalate)-based filaments, pure resin, and carbon fiber (CF)-reinforced filaments. The outer reinforcing layer “skins” of the sandwich structure were prepared from the compression molded prepregs made from the LCP (liquid-crystal polymer)-fiber fabric with the GPET-based matrix. The final product consisting of an FDM-printed core and LCP-based prepreg was prepared using the compression molding method. The prepared samples were subjected to detailed materials analyses, including thermal analyses (thermogravimetry-TGA, differencial scanning calorimetry-DSC, and dynamic thermal-mechanical analysis-DMTA) and mechanical tests (tensile, flexural, and impact). As indicated by the static test results, the modulus and strength of the prepared composites were slightly improved; however, the stiffness of the prepared materials was more related to the presence of the CF-reinforced filament than the presence of the composite prepreg. The main advantage of using the developed method is revealed during impact tests. Due to the presence of long LCP fibers, the prepared sandwich samples are characterized by very high impact resistance. The impact strength increased from 1.7 kJ/m2 for pure GPET samples to 50.4 kJ/m2 for sandwich composites. For GPET/CF samples, the increase is even greater. The advantages of the developed solution were illustrated during puncture tests in which none of the sandwich samples were pierced. Full article
(This article belongs to the Special Issue Polymeric Fiber-Reinforced Composites: Novel Applications)
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