Novel Processing Technology for Shelf Life Extension in Food

A special issue of Foods (ISSN 2304-8158). This special issue belongs to the section "Food Engineering and Technology".

Deadline for manuscript submissions: closed (30 April 2023) | Viewed by 12043

Special Issue Editors


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Guest Editor
Department of Food Engineering and Process Management, Warsaw University of Life Sciences, Warsaw, Poland
Interests: drying, especially freeze-drying; chemical and physical changes in dried material during storage; food texture; biotechnological processes in bioreactors
Special Issues, Collections and Topics in MDPI journals

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Guest Editor
Department of Food Engineering and Process Management, Warsaw University of Life Sciences, Warsaw, Poland
Interests: drying; food texture; acoustic emission; sorption properties
Special Issues, Collections and Topics in MDPI journals

Special Issue Information

Dear Colleagues,

The development of food and nutrition sciences and the simultaneous progress in the production of modern processing equipment have resulted in a completely different approach to the shelf life of food. For many years, investigations on food shelf life focused on microbiological stability. Methods of thermal preservation of food were developed, from classical pasteurization and sterilization to methods using high temperature and very short time (HTST, UHT) to modern methods using unconventional thermal methods, such as ohmic and microwave heating. In recent years, new methods have emerged for the development of thermal methods. These include aseptic packaging, as well as non-thermal methods such as cold pasteurization using membrane processes at the microfiltration level which have been implemented in industrial practice. Preservation methods using cold plasma have also attracted attention recently, and the popularity of minimally processed food has resulted in the development of hybrid methods which can help to extend the shelf life of foods.  The development of the packaging sector (e.g., modified/controlled atmosphere, active and intelligent packaging) has resulted in extending the shelf life of foods, including fresh, minimally processed products. Another area of ​​development is ready-made products that can be eaten immediately after heating, e.g., the “cook and chill” and “cook and freeze” methods, which when combined with modern packaging methods allow maintaining quality longer than perishable products. A modern approach to food processing methods also involves the development of food safety and quality management methods through the GMP, GHP, and HCCP methods, as well as other, more advanced quality assurance methods. Food should be stable, but it should also maintain an appropriate level of biologically active compounds, which are often sensitive to environmental conditions and degrade due to the effect of the temperature of oxygen, light, water, and the presence of other food ingredients.  The application of processes which enable protecting a wide range of bioactive compounds and their stability during storage is a crucial factor in extending the shelf life of food products. To sum up, a novel approach to the issue of food shelf life for a sufficiently long period is a multi-pronged issue, covering many research directions, and this is an aspect that we want to showcase in this Special Issue, which covers the following issues: 

  • Unconventional methods of food preservation;
  • Membrane processes in food preservation;
  • Stabilization of biologically active compounds in food;
  • Quality management methods;
  • Packaging methods;
  • Minimally processing processes;
  • “Cook and chill” and “cook and freeze” methods.

Dr. Dorota Nowak
Dr. Ewa Jakubczyk
Guest Editors

Manuscript Submission Information

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Keywords

  • high-pressure processing
  • membrane technology
  • microencapsulation
  • food irradiation
  • pulsed light
  • pulsed electric field
  • unit operation
  • cold plasma
  • controlled atmospheric storage
  • edible coating

Published Papers (7 papers)

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Research

13 pages, 3776 KiB  
Article
Inhibition of Fungal Growth and Aflatoxin B1 Synthesis in Aspergillus flavus by Plasma-Activated Water
by Qihuan Yao, Hangbo Xu, Jie Zhuang, Dongjie Cui, Ruonan Ma and Zhen Jiao
Foods 2023, 12(13), 2490; https://doi.org/10.3390/foods12132490 - 26 Jun 2023
Viewed by 1187
Abstract
The gaseous reactive oxygen/nitrogen species (RONS) generated by cold atmospheric plasma (CAP) can effectively inactivate Aspergillus flavus (A. flavus) and prolong the shelf-life of food. Plasma-activated water (PAW) is the extension of cold plasma sterilization technology. Without the limitation of a plasma device, [...] Read more.
The gaseous reactive oxygen/nitrogen species (RONS) generated by cold atmospheric plasma (CAP) can effectively inactivate Aspergillus flavus (A. flavus) and prolong the shelf-life of food. Plasma-activated water (PAW) is the extension of cold plasma sterilization technology. Without the limitation of a plasma device, PAW can be applied to more scenarios of food decontamination. However, the efficacy of PAW as a carrier of RONS for eradicating A. flavus or inhibiting its growth remains unclear. In this study, the immediate fungicidal effect and long-term inhibitory effect of PAW on A. flavus were investigated. The results demonstrated that 60-min instant-prepared PAW could achieve a 3.22 log reduction CFU/mL of A. flavus and the fungicidal efficacy of PAW gradually declined with the extension of storage time. Peroxynitrite (ONOO/ONOOH) played a crucial role in this inactivation process, which could damage the cell wall and membrane structure, disrupt intracellular redox homeostasis, and impair mitochondrial function, ultimately leading to fungal inactivation. In addition to the fungicidal effect, PAW also exhibited fungistatic properties and inhibited the synthesis of aflatoxin B1 (AFB1) in A. flavus. By analyzing the cellular antioxidant capacity, energy metabolism, and key gene expression in the AFB1 synthesis pathway, it was discovered that PAW can significantly reduce ATP levels, while increasing SOD and CAT activity during 5-d cultivation. Meanwhile, PAW effectively suppressed the expression of genes related to AFB1 synthesis. Full article
(This article belongs to the Special Issue Novel Processing Technology for Shelf Life Extension in Food)
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12 pages, 1948 KiB  
Article
Preparation of Colorimetric Sensor Array System to Evaluate the Effects of Alginate Edible Coating on Boiled-Dried Anchovy
by Byungchan Cho, Korakot Charoensri, Hansol Doh and Hyun jin Park
Foods 2023, 12(3), 638; https://doi.org/10.3390/foods12030638 - 2 Feb 2023
Cited by 1 | Viewed by 1579
Abstract
The colorimetric sensor array (CSA) is a simple, rapid, and cost-effective system widely used in food science to assess food quality by identifying undesirable volatile organic compounds. As a prospective alternative to conventional techniques such as total volatile basic nitrogen, peroxide value, and [...] Read more.
The colorimetric sensor array (CSA) is a simple, rapid, and cost-effective system widely used in food science to assess food quality by identifying undesirable volatile organic compounds. As a prospective alternative to conventional techniques such as total volatile basic nitrogen, peroxide value, and thiobarbituric acid reactive substance analysis, the CSA system has garnered significant attention. This study evaluated the quality of edible-coated food products using both conventional and CSA methods in order to demonstrate that the CSA approach is a feasible alternative to conventional methods. Boiled-dried anchovies (BDA) were selected as the model food product, and the sample’s quality was assessed as a function of storage temperature and incubation period using conventional techniques and the CSA system. The surface of BDA was coated with an edible alginate film to form the surface-modified food product. The conventional methods revealed that an increase in storage temperature and incubation time accelerated the lipid oxidation process, with the uncoated BDA undergoing lipid oxidation at a faster rate than the coated BDA. Utilizing multivariate statistical analysis, the CSA approach essentially yielded the same results. In addition, the partial least square regression technique revealed a strong correlation between the CSA system and conventional methods, indicating that the CSA system may be a feasible alternative to existing methods for evaluating the quality of food products with surface modifications. Full article
(This article belongs to the Special Issue Novel Processing Technology for Shelf Life Extension in Food)
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15 pages, 2369 KiB  
Article
Replacing the Addition of Sulfite in Mustard Pickle Products by High-Hydrostatic-Pressure Processing to Delay Quality Deterioration during Storage
by Hung-I Chien, Yi-Chen Lee, Yu-Fan Yen, Pi-Chen Wei, Chiu-Chu Hwang, Chia-Hung Kuo, Feng-Lin Yen and Yung-Hsiang Tsai
Foods 2023, 12(2), 317; https://doi.org/10.3390/foods12020317 - 9 Jan 2023
Viewed by 1424
Abstract
This study aimed to assess the use of the high-hydrostatic-pressure (HHP) method (200–600 MPa, 5 min) for bleaching mustard pickle products as an alternative to the conventional method of sulfite addition. The aerobic plate count (APC) and lactic acid bacteria count (LAB) of [...] Read more.
This study aimed to assess the use of the high-hydrostatic-pressure (HHP) method (200–600 MPa, 5 min) for bleaching mustard pickle products as an alternative to the conventional method of sulfite addition. The aerobic plate count (APC) and lactic acid bacteria count (LAB) of the samples decreased with the increase in pressure, and the yeast count decreased to no detectable levels. Next, compared with the control group (no high-pressure treatment) the L* (lightness), W (whiteness), ΔE (color difference), and texture (hardness and chewiness) of the HHP-processed samples, which increased significantly with increasing pressure, while the a* (redness) and b* (yellowness) values decreased slightly. This indicates that HHP processing gave the mustard pickle a harder texture and a brighter white color and appearance. Furthermore, when the mustard pickle was treated with HHP 400 and 600 MPa for 5 min and stored at 25 °C for 60 days, it was found that the APC and LAB counts in the HHP-processed group recovered rapidly and did not differ from those in the control group (the non-HHP treated group) but significantly delayed the growth of yeast, the increase in pH value, and total volatile basic nitrogen (TVBN). The high-throughput sequencing (HTS) analysis revealed that the predominant bacterial genera in the non-HHP-treated mustard pickle were Lactiplantibacillus (74%), Lactilactobacillus (12%), and Levilactobacillus (6%); after 60 days of storage, Companilactobacillus (80%) became dominant. However, after 60 days of storage, Lactiplantibacillus (92%) became dominant in the samples processed at 400 MPa, while Levilactobacillus (52%), Pediococcus (17%), and Lactiplantibacillus (17%) became dominant in the samples processed at 600 MPa. This indicated that the HHP treatment changed the lactic acid bacterial flora of the mustard pickle during the storage period. Overall, it is recommended to treat the mustard pickle with HHP above 400 MPa for 5 min to improve its texture and color and delay the deterioration of quality during storage. Therefore, HHP technology has the potential to be developed as a treatment technique to replace the addition of sulfite. Full article
(This article belongs to the Special Issue Novel Processing Technology for Shelf Life Extension in Food)
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20 pages, 2037 KiB  
Article
Developing Technology for the Production of Innovative Coatings with Antioxidant Properties for Packaging Fish Products
by Hana Derbew Gedif, Joanna Tkaczewska, Ewelina Jamróz, Marzena Zając, Mirosław Kasprzak, Paulina Pająk, Wiktoria Grzebieniarz and Nikola Nowak
Foods 2023, 12(1), 26; https://doi.org/10.3390/foods12010026 - 21 Dec 2022
Cited by 10 | Viewed by 1698
Abstract
In this study, we investigated the effects of furcellaran–gelatine (FUR/GEL) coatings incorporated with herb extracts on the quality retention of carp fish during refrigeration. Nutmeg, rosemary, thyme, milfoil, marjoram, parsley, turmeric, basil and ginger were subjected to water and ethanol extraction methods (10% [...] Read more.
In this study, we investigated the effects of furcellaran–gelatine (FUR/GEL) coatings incorporated with herb extracts on the quality retention of carp fish during refrigeration. Nutmeg, rosemary, thyme, milfoil, marjoram, parsley, turmeric, basil and ginger were subjected to water and ethanol extraction methods (10% concentration of herbs). The water extractions of the rosemary and thyme (5%) were used for the further development of coatings due to their high 2,2-Diphenyl-1-picrylhydrazyl (DPPH: 85.49 and 83.28%) and Ferric Reducing Antioxidant Power Assay values (FRAP: 0.46 and 0.56 mM/L) (p < 0.05), respectively. A new, ready-to-cook product with the coatings (carp fillets) was evaluated regarding quality in terms of colour parameters, texture profile, water activity, Thiobarbituric Acid Reactive Substances (TBARSs) and sensory analyses during 12 days of storage at 4 °C. The results show that the colour of the carp fillets treated with the rosemary and thyme extracts became slightly darker and had a propensity towards redness and yellowness. In contrast to the control group, the carp fillets stored in the coatings with the rosemary extract effectively slowed the lipid oxidation processes. Therefore, the innovative coatings produced from carp processing waste may have high potential as components in convenience food products and could extend the shelf-life of carp fillets during refrigerated storage. However, further research is needed to assess the microbiological stability of the obtained food products. Full article
(This article belongs to the Special Issue Novel Processing Technology for Shelf Life Extension in Food)
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16 pages, 1481 KiB  
Article
Antimicrobial Resistance, Biocide Tolerance, and Bacterial Diversity of a Dressing Made from Coriander and Parsley after Application of Treatments Using High Hydrostatic Pressure Alone or in Combination with Moderate Heat
by Javier Rodríguez López, Maria José Grande Burgos, Rubén Pérez Pulido, Belén Iglesias Valenzuela, Antonio Gálvez and Rosario Lucas
Foods 2022, 11(17), 2603; https://doi.org/10.3390/foods11172603 - 27 Aug 2022
Cited by 1 | Viewed by 1493
Abstract
The effects of high-hydrostatic pressure (HP) treatments (450 and 600 megapascals, MPa, for 5 min at temperatures of 22 °C and 50 °C) on the microbiota of a coriander and parsley dressing was studied via culture-dependent and culture-independent approaches. Samples were refrigerated for [...] Read more.
The effects of high-hydrostatic pressure (HP) treatments (450 and 600 megapascals, MPa, for 5 min at temperatures of 22 °C and 50 °C) on the microbiota of a coriander and parsley dressing was studied via culture-dependent and culture-independent approaches. Samples were refrigerated for 20 days, with periodic counts of the culture media supplemented with, or without, antimicrobials. HP-treated samples showed significantly lower viable cell counts compared to untreated controls. Only the control samples yielded bacterial growth on media with antimicrobials (imipenem, cefotaxime, benzalkonium chloride), including mostly Pseudomonas and Lactobacillus. Bacillus and Paenibacillus were identified from pressurized samples. Few isolates showed higher tolerance to some of the biocides tested. Pseudomonads showed outstanding resistance to meropenem and ceftazidime. According to high-throughput sequencing analysis, the microbiota of the dressing control samples changes during storage, with a reduction in the relative abundance of Proteobacteria and an increase in Firmicutes. The composition of the residual microbiota detected during storage was highly dependent on the pressure applied, and not on the treatment temperature. Full article
(This article belongs to the Special Issue Novel Processing Technology for Shelf Life Extension in Food)
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15 pages, 1270 KiB  
Article
Effect of Pulsed Electric Field Pre-Treatment and the Freezing Methods on the Kinetics of the Freeze-Drying Process of Apple and Its Selected Physical Properties
by Dorota Nowak and Ewa Jakubczyk
Foods 2022, 11(16), 2407; https://doi.org/10.3390/foods11162407 - 11 Aug 2022
Cited by 5 | Viewed by 1883
Abstract
The aim of this study was to investigate the effect of application of pulsed electric field (PEF) and different freezing methods (fast, slow and vacuum freezing) on the drying kinetics as well as selected physical properties of freeze-dried apple. The apples were subjected [...] Read more.
The aim of this study was to investigate the effect of application of pulsed electric field (PEF) and different freezing methods (fast, slow and vacuum freezing) on the drying kinetics as well as selected physical properties of freeze-dried apple. The apples were subjected to PEF treatment with range of pulses from 0 to 160 and the intake energy from 0 to 1327 kJ·g−1. Apples with and without PEF treatment were frozen with different rates and the freeze-dried. The water content, water activity and colour attributes of freeze-dried apples were investigated. Regression analysis and fitting procedures showed that among six different models, the Midilli et al. model the best described the drying curves of all dried samples. The highest value of the parameter L* = 71.54 was obtained for freeze-dried sample prepared without PEF pre-treatment and fast frozen. Application of PEF pre-treatment resulted in increase in browning index of freeze-dried apples (BI). The studies confirmed the positive effect of PEF on the freeze drying rate only in the case of the slow or fast freezing of the material after the application of low-energy PEF treatment. However, the increase in drying rate was also observed after application of slow and vacuum freezing of the material without PEF pre-treatment. These technologies can be recommended for optimization of the freeze drying process of apples. The statement that the freeze drying process with application of appropriately selected PEF processing parameters causing only partial destruction of cell membranes can be considered as an innovative contribution to the development of science about the possibilities of PEF application. Full article
(This article belongs to the Special Issue Novel Processing Technology for Shelf Life Extension in Food)
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17 pages, 2480 KiB  
Article
AI-2/Lux-S Quorum Sensing of Lactobacillus plantarum SS-128 Prolongs the Shelf Life of Shrimp (Litopenaeus vannamei): From Myofibril Simulation to Practical Application
by Yuan Li, Taige Liu, Xianghong Meng, Yilin Qian, Shijie Yan and Zunying Liu
Foods 2022, 11(15), 2273; https://doi.org/10.3390/foods11152273 - 29 Jul 2022
Cited by 1 | Viewed by 1643
Abstract
Retarding the protein deterioration of shrimp during storage is important for maintaining its quality. Lactobacillus plantarum SS-128 (L. plantarum SS-128) is a biocontrol bacterium that can effectively maintain the fresh quality of food. This research establishes a myofibril simulation system and refrigerated [...] Read more.
Retarding the protein deterioration of shrimp during storage is important for maintaining its quality. Lactobacillus plantarum SS-128 (L. plantarum SS-128) is a biocontrol bacterium that can effectively maintain the fresh quality of food. This research establishes a myofibril simulation system and refrigerated control system to explore the impact of L. plantarum SS-128 on the quality and shelf life of refrigerated shrimp (Litopenaeus vannamei). Through the bacterial growth assay and AI-2 signal molecule measurement, the effect of the AI-2/LuxS quorum sensing (QS) system of L. plantarum SS-128 and shrimp spoilage bacteria was established. In the myofibril simulation system, a study on protein degradation (dimer tyrosine content, protein solubility, sulfhydryl content, and carbonyl content) showed that adding L. plantarum SS-128 effectively slowed protein degradation by inhibiting the growth of food pathogens. The application to refrigerated shrimp indicated that the total volatile basic nitrogen (TVB-N) value increased more slowly in the group with added L. plantarum SS-128, representing better quality. The total viable count (TVC) and pH results exhibited similar trends. This study provides theoretical support for the application of L. plantarum SS-128 in storing aquatic products. Full article
(This article belongs to the Special Issue Novel Processing Technology for Shelf Life Extension in Food)
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