Ceramics

The structural and electrical properties of double perovskite compounds SrLaFe_1−xMn_xTiO_6−δ (x = 0, 0.33, 0.67, and 1.0) were studied using X-ray diffraction (XRD) and dielectric impedance measurements. The reparation of perovskite compounds was successfully achieved through the precursor solid-state reaction in air at 1250 °C. The purity phase and crystal structures of perovskite compounds were determined by means of the standard Rietveld refinement method using the FullProf suite. The best fitting results showed that SrLaFeTiO_6−δ was orthorhombic with space group Pnma, and both SrLaFe_0.67Mn_0.33TiO_6−δ and SrLaFe_0.33Mn_0.67TiO_6−δ were cubic structures with space group Fm3m, while SrLaMnTiO_6−δ was tetragonal with a I/4m space group. The charge density maps obtained for these structures indicated that the compounds show an ionic and mixed ionic–electronic conduction. The dielectric impedance measurements were carried out in the range of 20 Hz to 1 MHz, and the analysis showed that there is more than one relaxation mechanism of Debye type. Doping with Mn was found to reduce the dielectric impedance of the samples, and the major contribution to the dielectric impedance was established to change from a capacitive for SrLaFeTiO_6−δ to a resistive for SrLaMnTiO_6−δ. The fall in values of electrical resistance may be related to the possible occurrence of the double exchange (DEX) mechanism among the Mn ions, provided there is oxygen deficiency in the samples. DC-resistivity measurements revealed that SrLaFeTiO_6−δ was an insulator while SrLaMnTiO_6−δ was showing a semiconductor–metallic transition at ~250 K, which is in support of the DEX interaction. The dielectric impedance of SrLaFe_0.67Mn_0.33TiO_6−δ was found to be similar to that of (La,Sr)(Co,Fe)O_3-δ, the mixed ionic–electronic conductor (MIEC) model. The occurrence of a mixed ionic–electronic state in these compounds may qualify them to be used in free lead solar cells and energy storage technology. Full article

Na₀.₈₉Co_0.90Me_0.10O₂ (Me = Cr, Ni, Mo, W, Pb, and Bi) ceramic samples were prepared using a solid-state reaction method, and their crystal structure, microstructure, and electrical, thermal, and thermoelectric properties were investigated. The effect of the nature of the doping metal (Me = Cr, Ni, Mo, W, and Bi) on the structure and properties of layered sodium cobaltite Na_0.89CoO₂ was analyzed. The largest Seebeck coefficient (616 μV/K at 1073 K) and figure-of-merit (1.74 at 1073 K) values among the samples studied were demonstrated by the Na_0.89Co_0.9Bi_0.1O₂ solid solution, which was also characterized by the lowest value of the dimensionless relative self-compatibility factor of about 8% within the 673–873 K temperature range. The obtained results demonstrate that doping of layered sodium cobaltite by transition and heavy metal oxides improves its microstructure and thermoelectric properties, which shows the prospectiveness of the used doping strategy for the development of new thermoelectric oxides with enhanced thermoelectric characteristics. It was also shown that samples with a higher sodium content (Na:Co = 0.89:1) possessed higher chemical and thermal stability than those with a lower sodium content (Na:Co = 0.55:1), which makes them more suitable for practical applications. Full article

Low-permittivity microwave dielectric ceramics are essential for high-frequency communication and radar systems, as they minimize signal delay and interference, thereby enabling compact and high-performance devices. In this study, LiAl_5−xNi_xO_8−0.5x (x = 0.1–0.5) ceramics were synthesized via a solid-state reaction method to investigate the effects of Ni²⁺ substitution on crystal structure, microstructure, and dielectric properties. X-ray diffraction and Rietveld refinement reveal a phase transition from the P4₃32 to the Fd$\stackrel{-}{3}$m spinel structure at x ≈ 0.3, accompanied by a systematic increase in the lattice parameter (7.909–7.975 Å), attributed to the larger ionic radius of Ni²⁺ compared to Al³⁺. SEM analysis confirms dense microstructures with relative densities exceeding 95% and grain size increases from less than 1 μm at x = 0.1 to approximately 2 μm at x = 0.5. Dielectric measurements show a decrease in permittivity (ε_r) from 8.24 to 7.77 and in quality factor (Q × f) from 34,605 GHz to 20,529 GHz with increasing Ni content, while the temperature coefficient of the resonant frequency (τ_f) shifts negatively from −44.8 to −69.1 ppm/°C. Impedance spectroscopy indicates increased conduction losses and reduced activation energy with higher Ni²⁺ concentrations. Full article

This study employed a hydrothermal method to prepare V-doped MoS₂. The influence of varying filler ratios (30 wt%, 40 wt%, 50 wt%) on its absorption properties was analyzed. For annealing studies, a precursor powder with a 40 wt% filler ratio was heat-treated at 600 °C for 2 h. The results obtained through characterization and testing indicate that the unannealed 40 wt% filler sample demonstrates superior absorption performance, with minimum reflection loss (RL_min) of −32.24 dB, an effective absorption bandwidth (EAB) of 4.40 GHz, and 99.9% electromagnetic (EM) wave attenuation. However, upon subjecting the sample with a 40 wt% filling ratio to annealing treatment, a notable decrease in impedance matching degree was observed, and regions with impedance matching values close to 1 were no longer present. Consequently, it can be concluded that at a filling ratio of 40 wt%, the sample’s excellent attenuation coefficient in conjunction with its good impedance matching collectively contribute to its superior comprehensive absorption performance. Full article

This study investigates the use of gypsum waste from civil construction as a partial substitute for cement in soil–cement formulations, aiming to produce eco-friendly bricks aligned with circular economy principles. Formulations were prepared using a 1:8 cement–soil ratio, with gypsum replacing cement in proportions ranging from 5% to 40%. The raw materials were characterized in terms of chemical composition, crystalline phases, plasticity, and thermal behavior. Specimens, molded by uniaxial pressing into cylindrical bodies and cured for either 7 or 28 days, were evaluated for compressive strength, water absorption, durability, and microstructure. Water absorption remained below 20% in all samples, with an average value of 16.20%. Compressive strength after 7 days exhibited a slight reduction with increasing gypsum content, ranging from 16.36 MPa (standard formulation) to 13.74 MPa (40% gypsum), all meeting the quality standards. After 28 days of curing, the formulation containing 10% gypsum achieved the highest compressive strength (26.7 MPa), surpassing the reference sample (25.2 MPa). Mass loss during wetting–drying cycles remained within acceptable limits for formulations incorporating up to 20% gypsum. Notably, samples with 5% and 10% gypsum demonstrated superior mechanical performance, while the 20% formulation showed performance comparable to the standard formulation. These findings indicate that replacing up to 20% of cement with gypsum waste is a technically and environmentally viable approach, supporting sustainable development, circular economy, and reduction of construction-related environmental impacts. Full article

This work shows an approach on the role of the gas mixture used in the pulsed DC plasma nitriding aiming to enhance the niobium cavitation erosion resistance through the formation of niobium nitride on the treated surfaces. For this purpose, nitriding was carried out at 1353 K (1080 °C) for 2 h, under a pressure of 1.2 kPa (9 Torr), and a 5 × 10⁻⁶ Nm³s⁻¹ (300 sccm) flow rate for three distinct gas mixtures, namely 30% N₂ + 50% H₂ + 20% Ar, 50% N₂ + 30% H₂ + 20% Ar, and 70% N₂ + 10% H₂ + 20% Ar. Surfaces were comparatively characterized before and after nitriding through scanning electron microscopy (SEM), X-ray diffractometry, 3D roughness, and nanoindentation hardness measurements. The cavitation erosion test was carried out in accordance with ASTM G32-09, obtaining the cumulative mass loss (CML) curve and the average (AER) and maximum (MER) erosion rate of the tested surfaces. Surfaces showed multiphase layers mainly constituted of ε-NbN and β-Nb₂N nitride phases, for the three distinct gas mixture conditions investigated. A CML of 25.0, 20.2, and 34.6 mg, and an AER of 1.56, 1.27, and 2.16 mg h⁻¹ was determined to the 960 min (16 h) cavitation erosion testing time, for NbN surfaces obtained at the 30% N₂, 50% N₂, and 70% N₂ gas mixture, respectively. In this case, the nominal incubation period (NIP) was 600, 650, 550 min, and the maximum erosion rate (MER) was 4.2, 3.4, and 5.1 mg h⁻¹, respectively. Finally, the enhancement of the cavitation erosion resistance, based on the NIP of the NbN surfaces, regarding the Nb substrates (with NIP of ≈100 min), was up ≈6 times, on average, thus significantly improving the cavitation erosion resistance of the niobium. Full article

The production of ultra-high-temperature ceramic parts, like ZrB₂, is very challenging, as they cannot be conventionally sintered without using significant amounts of additives, which reduce their high-temperature properties. However, it is possible to sinter these ceramics using spark plasma sintering (SPS) without additives or with minimal amounts. The challenge, then, lies in obtaining complex shapes. In this work, we report a solution for the fabrication of ZrB₂ gears through the use of PLA-printed interfaces and graphite powder. This process is relatively simple and utilizes a fused deposition modeling (FDM) printer. The pros and cons of this approach are discussed with the aim of identifying what shapes can be produced using this method. Full article

The growing demand for organic dyes across industries increases their environmental impact since wastewater containing organic dyes poses serious risks to aquatic life, human beings, and the environment. The removal of organic dye residues is a challenge for traditional wastewater treatment facilities, highlighting the need for advanced treatment techniques that balance cost-effectiveness and sustainability in the face of today’s strict environmental regulations. The use of low-cost starting materials in ceramic membrane technology has recently become more popular as a feasible option because of its affordability and effectiveness, leveraging the synergy of adsorption and filtration to improve dye removal. Recent developments in ceramic membranes derived from waste and natural materials are examined in this review paper, along with their types, mechanisms, and applications in eliminating organic dyes from wastewater. The various forms of ceramic membranes derived from waste and natural materials are classified as follows: those composed solely of inexpensive starting materials, composites of inexpensive materials, hybrids of inexpensive and commercial materials, and inexpensive materials functionalized with cutting-edge materials such as carbon nanotubes and nanoparticles. These membranes have shown promising results in lab-scale research, but their large-scale use is still limited. The factors that negate the commercialization of these membranes are also critically discussed. Finally, key challenges and future research opportunities in the development of sustainable ceramic membranes for highly efficient dye removal are highlighted. Full article

This study explores the synergistic potential of ladle slag (LS) and sunflower shell fly ash (SSFA) in alkali-activated binder systems, focusing on their chemical and mineralogical characteristics and the influence of SSFA addition on the mechanical performance of LS-based pastes. X-ray fluorescence and XRD analysis revealed that LS is rich in CaO and latent hydraulic phases such as γ-belite and mayenite, while SSFA is dominated by K₂O, SO₃, and KCl/K₂SO₄ phases, reflecting its biomass origin. Infrared spectroscopy and thermal analysis confirmed the presence of carbonate, hydroxide, and hydrate phases, with SSFA exhibiting more complex thermal behavior due to volatile-rich composition. When used alone, LS produced weak binders; however, a 10 wt% SSFA addition tripled compressive strength to nearly 30 MPa, indicating a significant activation effect. Further increases in SSFA content led to strength reduction, likely due to increased porosity and excess salts. Microstructural analysis showed that SSFA promotes the formation of AFm phases such as Friedel’s salt and hydrocalumite, altering hydration pathways and enhancing early strength through chemical activation and carbonation processes. The findings highlight the potential of combining LS and SSFA as a sustainable binder system, offering a waste-derived alternative for low-carbon construction materials. Full article

Proton-conducting ceramics have gained significant attention in various applications. Yttrium-doped barium cerium zirconate (BaCe_xZr_1−x−yY_yO_3–δ) is the state-of-the-art proton-conducting electrolyte but poses a major challenge because of its high sintering temperature. Sintering aids have been found to substantially reduce the sintering temperature of BaCe_xZr_1−x−yY_yO_3–δ. This work evaluates, for the first time, the impact of NiO and ZnO addition in three different loadings (1, 3, 5 mol%), via wet mechanical mixing, on the sintering and electrical properties of a low cerium-containing composition, BaCe_0.2Zr_0.7Y_0.1O_3–δ (BCZY). The sintering temperature remarkably dropped from 1600 °C (for pure BCZY) to 1350 °C (for NiOBCZY and ZnOBCZY) while achieving > 95% densification. In general, ZnO gave higher densification than NiO, the highest being 99% for 5 mol% ZnOBCZY. Dilatometric studies revealed that ZnOBCZY attained complete shrinkage at temperatures lower than NiOBCZY. Up to 650 °C, ZnO showed higher conductivity compared to NiO for the same loading, mostly due to a higher extent of Zn incorporation inside the BCZY lattice as seen from the BCZY peak shift to a lower Bragg’s angle in X-ray diffractograms, and the bigger grain sizes of ZnO samples compared to NiO captured in scanning electron microscopy. At any temperature, the variation in conductivity as a function of sintering aid concentration followed the orders 1 mol% > 3 mol% > 5 mol% (for ZnO) and 1 mol% < 3 mol%~5 mol% (for NiO). This difference in conductivity trends has been attributed to the fact that Zn fully dissolves into the BCZY matrix, unlike NiO which mostly accumulates at the grain boundaries. At 600 °C, 1 mol% ZnOBCZY showed the highest conductivity of 5.02 mS/cm, which is, by far, higher than what has been reported in the literature for a Ce/Zr molar ratio <1. This makes ZnO a better sintering aid than NiO (in the range of 1 to 5 mol% addition) in terms of higher densification at a sintering temperature as low as 1350 °C, and higher conductivity. Full article

The present work is the first study exploring the potential of geopolymer foams based on fayalite slag, an industrial by-product, as the primary precursor, for lightweight and fireproof construction applications. The research involved the synthesis and characterization of geopolymer foams with varying water to solid ratio, followed by testing their physical and mechanical properties. The phase composition and microstructure of the obtained geopolymer foams were examined using powder XRD, Micro-CT and SEM. The geopolymer foams at optimal water to solid ratio (0.15) demonstrated 73.2% relative porosity, 0.92 g/cm³ apparent density and 1.3 MPa compressive strength. The use of an air-entraining admixture improved compressive strength to 2.8 MPa but lowered the relative porosity to 64.5%. Real-size lightweight panel (300 × 300 × 30 mm) specimens were prepared to measure thermal conductivity coefficient (0.243 W/mK) and evaluate size effect and the reaction to direct fire. This study demonstrates the successful preparation of geopolymer foam products containing 81% fayalite slag, highlighting its potential as a lightweight, insulating and fire-resistant material for sustainable construction applications. Full article

To mitigate CO₂ emissions from raw material decomposition and reduce the consumption of natural resources, this study investigated the use of mussel and oyster shell waste as secondary raw materials in earthenware production. Mineralogical, chemical and thermal analyses confirmed their suitability as sources of bio-calcite. Specimens incorporating various replacement levels (0–100%) showed no significant differences in key properties. Plates produced with mussel-derived bio-calcite in a pilot plant exhibited comparable properties to standard ceramics, demonstrating their industrial viability. CO₂ emissions were reduced by 14% and 10% in mussel and oyster shell-based ceramics, respectively, potentially saving up to 53 kgCO₂eq/t under the European Emissions Trading System, if the shells are classified as by-products. These findings demonstrated that bivalve shell waste can effectively replace mineral calcite in earthenware products, reducing CO₂ emissions and virgin raw material consumption, diverting waste from landfills and promoting sustainability in the ceramic industry. Full article

Cylindrical targets have a high utilization rate, but are difficult to manufacture. A large hollow ITTO segment with thin walls was prepared by cold isostatic pressure and two-stage sintering. The fabrication process yielded a segment with an outer diameter of 153 mm, an inner diameter of 135 mm, and a length of 700 mm, indicating a length to thickness ratio of up to 78. The dense and uniform green bodies ensure the achievement of high density and uniformity of the sintered body throughout its volume. The segment exhibited a high relative density of about 99.5% and a low resistivity of below 3.4 × 10⁻⁴ Ω·cm. The density and resistivity illustrate a minimal inhomogeneity along the length of the segment. The segment exhibits a cubic bixbyite phase and is characterized by densely packed fine grains with an average size of several microns. Therefore, these results establish a substantial foundation for the large-scale production of cylindrical ITTO segments. Full article

Nanostructures obtained as a by-product of the electrochemical synthesis of ZrO₂ nanotube membranes have scarcely received any attention despite their enormous potential. This is mainly due to their size properties, morphology, and composition. In the present work, these nanostructures are characterized, and their potential application as an additive in PVA-based coatings is analyzed. The characterization was performed by X-ray fluorescence, scanning electron microscopy, energy-dispersive X-ray spectroscopy, transmission electron microscopy, and X-ray diffraction. The results showed that the nanostructures consist of tubular fragments generated during the formation of the ZrO₂ membrane, with a dimension of 626.74 nm in width, a length of 1906.39 nm, and a clear cubic structure. The ZrO₂-PVA coating, which is prepared by using the spin coating technique, presented a uniform and homogenous particle distribution, which was later confirmed by Fourier transform infrared spectroscopy, scanning electron microscopy, and atomic force microscopy. The optical transparency and thermal resistance were evaluated through UV-Vis spectroscopy and thermogravimetric analysis, showing that the incorporation of ZrO₂ as an additive improved its UV absorption properties and thermal stability during the pyrolysis stage. The results suggest that the ZrO₂ nanostructures enhance the thermal and protective properties of the PVA-based coatings by acting as physical barriers and stabilizers within the polymer matrix. Full article

Urban glass waste is a significant by-product of residential areas, while scrap carbon fiber is a prevalent industrial by-product. This study explores an innovative approach to valorize these materials by producing foam glass (FG) for versatile applications, particularly in construction. A key challenge in FG production is enhancing its properties to meet increasingly stringent application-specific standards. The properties of FG are intrinsically linked to its porous structure, which depends on factors such as the foaming process. The oxidation of carbon fibers at high temperatures can induce a foaming effect, creating a porous matrix in the glass. This research investigates the effect of powdered recycled carbon fiber (PRCF)—an alternative method for recovering waste carbon fiber as a foaming agent for FG. PRCF was added at concentrations of 0.5%, 1%, and 1.5% by mass relative to powdered waste glass. Increasing PRCF content enhanced foaming and improved porosity, with total porosity rising from 47.18% at 0.5% PRCF to 65.54% at 1.5% PRCF, accompanied by a 50% reduction in compressive strength and a 68% decrease in thermal conductivity. The results demonstrate the feasibility of large-scale FG production with enhanced properties, achieved without substantial additional investment and by recovering two waste materials. This process supports sustainable development by promoting waste valorization and advancing circular economy principles. Full article

This research aims to develop self-healing geopolymer concrete (SHG) to address the limitations of conventional repair methods, including reduced thermal conductivity and density, while promoting sustainable construction. The incorporation of the self-healing method (SHM), crushed brick (CB), and minced water bottles (F-PET) resulted in reduced thermal conductivity, maintenance costs, and environmental impact. This study investigated the effects of varying amounts of CB, F-PET, and SHM on several properties, including flowability, setting times, densities, ductility index (DI), and mechanical strengths, across 13 different mixtures. Additionally, water absorption (WA%), residual weight loss (WL%), and relative dynamic modulus of elasticity (RDME%) were assessed following freeze–thaw cycles, alongside SEM analysis and thermal transport measurements of the SHG mixtures. The inclusion of up to 50% CB enhanced density and thermal conductivity but negatively affected other properties. In contrast, incorporating 25% F-PET led to modest improvements in mechanical, thermal, and durability properties; however, it did not reduce density and thermal conductivity as effectively as CB. Among the three mixtures containing both CB and F-PET, the formulation with 37.5% CB and 12.5% F-PET exhibited the lowest density (1650 kg/m³) and thermal conductivity (1.083 W/m·K). The self-healing capacity of SHM was demonstrated through its ability to close cracks, facilitated by the deposition of CaCO₃ under combined durability conditions. Incorporating 2%, 3%, and 4% SHM into the 37.5% CB and 12.5% F-PET mixture significantly improved key properties, including strength, water absorption, freeze–thaw resistance, SEM characteristics, density, and thermal conductivity. The addition of 4% SHM enhanced the mechanical performance of the geopolymer concrete (GVC) after 28 days, resulting in increases of 27% in compressive strength, 40.5% in tensile strength, 81% in flexural strength, and 61.6% in ductility index. Further, the inclusion of SHM improved density, reduced WA% and WL%, and enhanced RDME% after 300 freeze–thaw cycles. Specifically, thermal conductivity decreased from 1.8 W/m·K to 0.88 W/m·K, and density reduced from 2480 kg/m³ to 1760 kg/m³. Meanwhile, WA%, WL%, and RDME% improved from 3%, 4.5%, and 45% to 2%, 2.5%, and 50%, respectively. Full article

Recent archaeological sites dating to the late 19th and early 20th centuries have rarely been studied to date. Among the 500 “glassy” beads excavated from Dohouan (Côte d’Ivoire), elemental analyses reveal that fewer than half contain abnormally high alumina contents, associated with a soda–potash–lime flux (three compositional groups). The remaining beads are typical lead-based glass. The Raman spectra of the alumina-rich beads are quite complex due to their glass–ceramic nature, combining features similar to the vitreous phase of porcelain glaze with the presence of various crystalline phases (quartz, wollastonite, calcium phosphate, calcite). Organic residues are also observed. Colors are primarily produced by transition metal ions, although some specific pigments have also been identified. These characteristics suggest that the alumina-rich beads were manufactured by pressing followed by sintering, as described in patents by Richard Prosser (1840, UK) and Jean Félix Bapterosse (1844, France). A comparison is made with beads from scrap piles at the site of the former Bapterosse factory in Briare, France. This process represents one of the earliest examples of replacing traditional glassmaking with a ceramic process to enhance productivity and reduce costs. Full article

The synergistic combination of outstanding electrical properties and exceptional thermal stability holds significant implications for advancing piezoelectric ceramic applications. In this work, lead-free ((1−x)(0.94Bi_0.5Na_0.5TiO₃-0.06BaTiO₃)-xBiFeO₃ (x = 0.08, 0.10, 0.12)) ceramics were synthesized using a conventional solid-state method, with systematic investigation of phase evolution, microstructural characteristics, and their coupled effects on electromechanical performance and thermal stability. Rietveld refinement analysis revealed a rhombohedral–tetragonal (R–T) phase coexistence, where the tetragonal phase fraction maximized at x = 0.10. This structural optimization enabled the simultaneous enhancement of piezoelectricity and thermal resilience. The x = 0.10 composition achieved recorded values of d₃₃ = 132 pC/N, g₃₃ = 26.11 × 10⁻³ Vm/N, and a depolarization temperature T_d = 105 °C. These findings establish BiFeO₃ doping as a dual-functional strategy for developing high-performance lead-free ceramics. Full article