Appl. Sci. 2025, 15(20), 11251; https://doi.org/10.3390/app152011251 (registering DOI) - 21 Oct 2025
Abstract
Vertical axis wind turbines (VAWTs) have significant potential for renewable energy generation, yet their operational efficiency is often limited by reduced aerodynamic performance and difficulties during start-up. This study investigates the effect of passive flow control and material selection on the performance of
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Vertical axis wind turbines (VAWTs) have significant potential for renewable energy generation, yet their operational efficiency is often limited by reduced aerodynamic performance and difficulties during start-up. This study investigates the effect of passive flow control and material selection on the performance of H-Darrieus VAWT blades, with the aim of identifying design solutions that enhance start-up dynamics and overall efficiency. Two-dimensional numerical simulations were conducted using the Dynamic Mesh method with six degrees of freedom (6DOF) in ANSYS 19.2 Fluent, enabling a time-resolved assessment of rotor behavior under constant wind velocities. Two blade configurations were analyzed: a baseline NACA0012 geometry and a modified profile with inclined cavities on the extrados. In addition, the influence of blade material was examined by comparing 3D-printed resin blades with lighter 3D-printed polycarbonate blades. The results demonstrate that cavity-modified blades provide superior performance compared to the baseline, showing faster acceleration, higher tip speed ratios, and improved power coefficients, particularly at higher wind velocities. Furthermore, polycarbonate blades achieved more efficient energy conversion than resin blades, highlighting the importance of material properties in turbine optimization. These findings confirm that combining passive flow control strategies with advanced lightweight materials can significantly improve the aerodynamic and dynamic performance of VAWTs, offering valuable insights for future experimental validation and prototype development.
Full article
(This article belongs to the Special Issue Feature Paper Collection in the Section ‘Energy Science and Technology’)
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