Clean Technologies

The widespread use of petroleum derivatives in industrial settings poses a challenge due to their toxicity and the difficulty of removing them from tanks, pipes, and equipment. Conventional degreasers are generally expensive, toxic, and harmful to workers’ health and the environment. In this study, an environmentally friendly biodetergent formulated from natural ingredients was produced in a pilot plant with 480 L h⁻¹ capacity, in 250 L homogenizers, at 3500 rpm and 80 °C, and its performance evaluated under different operating conditions. Furthermore, the biodetergent efficiency was compared with that of commercial degreasers commonly used in industrial settings. Stability tests indicated 100% stable emulsion with 2.0% fatty alcohol and 1.0% stabilizing gum after one week of storage. In application tests, the biodetergent promoted up to 100% removal of heavy fuel oil (OCB1) and diesel from metal surfaces, both in concentrated and (1:1 v/v) diluted forms. In direct comparisons, the product performed equally or better than commercial degreasers, notably removing >95% of OCB1 in 10 min and maintaining efficiency after multiple reuse cycles. Unlike acidic or solvent-based formulations, the biodetergent did not induce corrosion on pieces or release toxic vapors when applied to heated surfaces. In summary, the developed bioproduct demonstrated industrial scalability and high efficiency, constituting a sustainable alternative for petrochemical cleaning operations in onshore and offshore environments.

Per- and polyfluoroalkyl substances (PFASs) are persistent and mobile contaminants of global concern, and, while granular activated carbon (GAC) is widely used for their removal, it is limited by the high regeneration and disposal costs. This study investigates surface-modified clinoptilolite zeolites as low-cost and thermally regenerable alternatives to GAC for PFAS removal from water. Natural clinoptilolite was modified through acid washing, ion exchange with Fe³⁺ or La³⁺, grafting with aminosilane (APTES) or hydrophobic silane (DTMS), dual APTES + DTMS grafting, and graphene oxide coating. The adsorption performance was evaluated for perfluorooctanoic acid (PFOA, C8) and perfluorobutanoic acid (PFBA, C4) at 100 µg L⁻¹ in single- and mixed-solute systems, with an additional high-concentration PFOA test (1 mg L⁻¹). PFAS concentrations were quantified by liquid chromatography–tandem mass spectrometry (LC–MS/MS) using a SCIEX 7500 QTRAP system coupled to a Waters ACQUITY UPLC I-Class. Raw zeolite showed limited PFOA removal (4%), whereas dual-functionalized APTES + DTMS zeolites achieved up to 93% removal, comparable to GAC (97%) and superior to single-silane or metal-exchanged variants. At lower concentrations, modified zeolites effectively removed PFOA but showed limited PFBA removal (<25%), highlighting ongoing challenges for short-chain PFASs. Overall, the results demonstrate that dual-functionalized clinoptilolite zeolites represent a promising and scalable platform for PFAS remediation, particularly for mid- to long-chain compounds, provided that strategies for enhancing short-chain PFAS binding are further developed.

Meat-processing wastewater (MPWW) is rich in nutrients and organic matter. This study assessed its potential as feedstock for microalgal biomass production while enabling wastewater treatment. In batch assays, the microalgae-based consortium grew in raw MPWW, and its synergy with the native wastewater microbial community enhanced the chemical oxygen demand (COD) removal rate. If suspended solids were pre-removed from wastewater, COD removing rates improved from 828.5 ± 60.5 to 1097.5 ± 22.2 mg L⁻¹ d⁻¹. In a raceway system operated in fed-batch mode with sieved and sedimented MPWW, COD removal was consistently achieved across feeding cycles, despite the variability in wastewater composition, reaching rates of up to 806.3 ± 0.0 mg L⁻¹ d⁻¹. Total nitrogen also decreased in most cycles. Microalgal biomass, estimated from total photosynthetic pigment’s concentration, increased from 0.4 to 17.9 µg mL⁻¹. The microalgae-based consortium became more diverse over time, harboring at the end, additional eukaryotic taxa such as protozoan grazers and fungi (e.g., Heterolobosea class and Trichosporonaceae and Dipodascaceae families), although their roles in removal processes remain unknown. This study highlights the potential use of real MPWW as feedstock for microalgal-based biomass production with concomitant carbon/nutrient load reduction, aligning its implementation with circular economy percepts.