Clean Technol., Volume 7, Issue 4 (December 2025) – 8 articles

Sewage sludge, as a by-product of wastewater treatment, represents a significant cost factor in the operation of wastewater treatment plants and accounts for up to 50% of total costs. As sewage sludge still contains a high proportion of water after the basic treatment processes (thickening, stabilization and dewatering), sludge drying helps to reduce further treatment and disposal costs. Conventional drying methods are associated with high energy consumption, making solar drying a more cost-effective alternative. This paper analyzes the economic aspects of constructing a sewage sludge solar drying facility with the help of an expert system based on neural networks. The system considers a range of parameters (plant capacity, transport distance, transport and treatment costs, etc.) to assess the values of the investment as well as the operation and maintenance costs. The analysis was carried out using NeuralTools (Lumivero). Two main options for sludge disposal were investigated: treatment at a regional center (with the sub-options of own or outsourced transport) and handing over of sludge to another legal entity. In total, five neural network models were developed based on the input load (from 75 to 10,000 t/year and from 10,000 to 20,000 t/year) and transport method (own or outsourced transport), resulting in an analysis of over 670,000 scenarios. The key output variable was the net present value of costs over a 30-year period. The results demonstrated high model accuracy (error < 5%) and allowed a comparison of the profitability of constructing a sewage sludge solar drying facility with alternative methods of sludge disposal, in particular with the transport and disposal of the dewatered sludge. Full article

In Abidjan, the treatment of pig waste is becoming a priority given the continued growth of pig farms, which readily reuse manure as organic fertilizer. This study evaluated the effectiveness of anaerobic digestion for simultaneous biogas production and pathogen reduction from pig farm residues. Two 1600 L biodigesters were installed at pig farms in Port Bouët (PBk) and Abobo (Ab). They were fed with pig manure and water (1:4 ratio) and monitored over 56 days. The total biogas production was 22.63 m³ and 16.31 m³ for the PBk and Ab digesters, respectively, with peak production occurring between days 14 and 28. Following biofilter treatment, the methane content increased to 80–82%, yielding potential energy outputs of 2.32–3.29 kWh/d, with optimal production occurring at a pH of 7.28–7.76. The COD, BOD₅, organic acid, and total nitrogen levels decreased progressively in the biodigesters, while the mineral element content remained almost unchanged. Complete elimination was achieved for most of the bacteria tested (E. coli, Enterococcus, Salmonella, etc.). However, Bacillus and Clostridium were able to persist, albeit with significant reductions of between 3.11 and 5.79 log₁₀. Anaerobic digestion is an effective method of combining waste treatment and energy recovery. It eliminates major pathogens while producing valuable biogas. This makes it a sustainable waste management solution for urban agricultural systems. Full article

In this work a multi-criteria analysis and an optimization tool were developed, which allows the substitution of fossil-based solvents with bio-based alternatives based on Hansen solubility parameters and various physical parameters, such as the boiling point, evaporation rate, viscosity or wetting behavior. The proof of concept was achieved by formulating two different paints used in coil coatings using the bio-based solvents, and they performed equally as well as their fossil-based counterparts. A potential decrease in CO₂ emissions was determined by a life cycle assessment and cradle-to-grave analysis of bio- and fossil-based solvents, which showed a large sustainability bonus when using solvents based on biomass. The introduced methodology provides initial insights into substituting currently used solvents systematically. Overall, implementing bio-based solvents is a viable drop-in method to decrease the environmental impact of paints and coatings, while maintaining the same performance. Full article

The hydrogen economy stands at the forefront of the global energy transition, and additive manufacturing (AM) is increasingly recognized as a critical enabler of this transformation. AM offers unique capabilities for improving the performance and durability of hydrogen energy components through rapid prototyping, topology optimization, functional integration of cooling channels, and the fabrication of intricate, hierarchical, structured pores with precisely controlled connectivity. These features facilitate efficient heat and mass transfer, thereby improving hydrogen production, storage, and utilization efficiency. Furthermore, AM’s multi-material and functionally graded printing capability holds promise for producing components with tailored properties to mitigate hydrogen embrittlement, significantly extending operational lifespan. Collectively, these advances suggest that AM could lower manufacturing costs for hydrogen-related systems while improving performance and reliability. However, the current literature provides limited evidence on the integrated techno-economic advantages of AM in hydrogen applications, posing a significant barrier to large-scale industrial adoption. At present, the technological readiness level (TRL) of AM-based hydrogen components is estimated to be 4–5, reflecting laboratory-scale progress but underscoring the need for further development, validation and industrial-scale demonstration before commercialization can be realized. Full article

Hydrogen is increasingly recognized as a clean energy vector and storage medium, yet its viability and strategic role in the Western Balkans remain underexplored. This study provides the first comprehensive techno-economic, environmental, and strategic evaluation of hydrogen production pathways in Albania. Results show clear trade-offs across options. The levelized cost of hydrogen (LCOH) is estimated at 8.76 €/kg H₂ for grid-connected, 7.75 €/kg H₂ for solar, and 7.66 €/kg H₂ for wind electrolysis—values above EU averages and reliant on lower electricity costs and efficiency gains. In contrast, fossil-based hydrogen via steam methane reforming (SMR) is cheaper at 3.45 €/kg H₂, rising to 4.74 €/kg H₂ with carbon capture and storage (CCS). Environmentally, Life Cycle Assessment (LCA) results show much lower Global Warming Potential (<1 kg CO₂-eq/kg H₂) for renewables compared with ~10.39 kg CO₂-eq/kg H₂ for SMR, reduced to 3.19 kg CO₂-eq/kg H₂ with CCS. However, grid electrolysis dominated by hydropower entails high water-scarcity impacts, highlighting resource trade-offs. Strategically, Albania’s growing solar and wind projects (electricity prices of 24.89–44.88 €/MWh), coupled with existing gas infrastructure and EU integration, provide strong potential. While regulatory gaps and limited expertise remain challenges, competition from solar-plus-storage, regional rivals, and dependence on external financing pose additional risks. In the near term, a transitional phase using SMR + CCS could leverage Albania’s gas assets to scale hydrogen production while renewables mature. Overall, Albania’s hydrogen future hinges on targeted investments, supportive policies, and capacity building aligned with EU Green Deal objectives, with solar-powered electrolysis offering the potential to deliver environmentally sustainable green hydrogen at costs below 5.7 €/kg H₂. Full article

The cement industry accounts for approximately 7–8% of global CO₂ emissions, primarily due to energy-intensive clinker production and limestone calcination. With cement demand continuing to rise, particularly in emerging economies, decarbonization has become an urgent global challenge. The objective of this study is to systematically map and synthesize existing evidence on technological pathways, policy measures, and economic barriers to four core decarbonization strategies: clinker substitution, energy efficiency, alternative fuels, as well as carbon capture, utilization, and storage (CCUS) in the cement sector, with the goal of identifying practical strategies that can align industry practice with long-term climate goals. A scoping review methodology was adopted, drawing on peer-reviewed journal articles, technical reports, and policy documents to ensure a comprehensive perspective. The results demonstrate that each mitigation pathway is technically feasible but faces substantial real-world constraints. Clinker substitution delivers immediate reduction but is limited by SCM availability/quality, durability qualification, and conservative codes; LC₃ is promising where clay logistics allow. Energy-efficiency measures like waste-heat recovery and advanced controls reduce fuel use but face high capital expenditure, downtime, and diminishing returns in modern plants. Alternative fuels can reduce combustion-related emissions but face challenges of supply chains, technical integration challenges, quality, weak waste-management systems, and regulatory acceptance. CCUS, the most considerable long-term potential, addresses process CO₂ and enables deep reductions, but remains commercially unviable due to current economics, high costs, limited policy support, lack of large-scale deployment, and access to transport and storage. Cross-cutting economic challenges, regulatory gaps, skill shortages, and social resistance including NIMBYism further slow adoption, particularly in low-income regions. This study concludes that a single pathway is insufficient. An integrated portfolio supported by modernized standards, targeted policy incentives, expanded access to SCMs and waste fuels, scaled CCUS investment, and international collaboration is essential to bridge the gap between climate ambition and industrial implementation. Key recommendations include modernizing cement standards to support higher clinker replacement, providing incentives for energy-efficient upgrades, scaling CCUS through joint investment and carbon pricing and expanding access to biomass and waste-derived fuels. Full article

This study presents a comprehensive assessment of the energy systems in eight Eastern European countries—Bulgaria, Croatia, the Czech Republic, Hungary, Poland, Romania, Slovakia, and Slovenia—focusing on their energy transition, security of supply, decarbonisation, and energy efficiency. Using principal component analysis (PCA) and clustering techniques, we identify three different energy profiles: countries dependent on fossil fuels (e.g., Poland, Bulgaria), countries with a balanced mix of nuclear and fossil fuels (e.g., the Czech Republic, Slovakia, Hungary), and countries focusing mainly on renewables (e.g., Slovenia, Croatia). The sectoral analysis shows that industry and transport are the main drivers of energy consumption and CO₂ emissions, and the challenges and policy priorities of decarbonisation are determined. Regression modelling shows that dependence on fossil fuels strongly influences the use of renewable energy and electricity consumption patterns, while national differences in per capita electricity consumption are influenced by socio-economic and political factors that go beyond the energy structure. The Decarbonisation Level Index (DLI) indicator shows that Bulgaria and the Czech Republic achieve a high degree of self-sufficiency in domestic energy, while Hungary and Slovakia are the most dependent on imports. A typology based on energy intensity and import dependency categorises Romania as resilient, several countries as balanced, and Hungary, Slovakia, and Croatia as vulnerable. The projected investments up to 2030 indicate an annual increase in clean energy production of around 123–138 TWh through the expansion of nuclear energy, the development of renewable energy, the phasing out of coal, and the improvement of energy efficiency, which could reduce CO₂ emissions across the region by around 119–143 million tons per year. The policy recommendations emphasise the accelerated phase-out of coal, supported by just transition measures, the use of nuclear energy as a stable backbone, the expansion of renewables and energy storage, and a focus on the electrification of transport and industry. The study emphasises the significant influence of European Union (EU) policies—such as the “Clean Energy for All Europeans” and “Fit for 55” packages—on the design of national strategies through regulatory frameworks, financing, and market mechanisms. This analysis provides important insights into the heterogeneity of Eastern European energy systems and supports the design of customised, coordinated policy measures to achieve a sustainable, secure, and climate-resilient energy transition in the region. Full article

This research investigated how detergent type and concentration, solution temperature, and flow rate affect ultrasonic cleaning efficiency in jewelry manufacturing. A silver bracelet without gemstones served as the test sample, and the study combined harmonic response analysis to assess acoustic pressure distribution with computational fluid dynamics to examine fluid flow patterns inside an ultrasonic cleaning machine. Cleaning tests were performed under real factory conditions to verify the simulations. Results showed that cleaning efficiency depends on the combined chemical and ultrasonic effects. Adding detergent lowered surface tension, encouraging cavitation bubble formation; higher temperatures (up to 60 °C) softened dirt, making removal easier; and moderate solution flow improved the cleaning, helping to carry dirt away from jewelry surfaces. Too much flow, however, decreased cavitation activity. The highest cleaning efficiency (93.890%) was achieved with 3% U-type detergent at 60 °C and a flow rate of 5 L/min, while pure water at room temperature (30 °C) without flow had the lowest efficiency (0.815%), confirmed by weighing and scanning electron microscope measurements. Interestingly, maximum ultrasonic power concentration did not always match the highest cleaning efficiency. The study supports sustainable practices by limiting detergent use to 3%, in line with Sustainable Development Goal (SDG) 9 (Industry, Innovation, and Infrastructure). Full article