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Journal of Manufacturing and Materials Processing, Volume 6, Issue 3

2022 June - 18 articles

Cover Story: The great interest of the transport industry in high-strength aluminium alloys and the advanced technology to locally improve the material formability has led to this research. In fact, this work investigated, by means of physical and numerical simulation, the effects of laser surface treatment on the softening and the fracture strain of the EN AW 6082 T6 alloy 1 mm thick. Compared to the state of the art, the novelty of this work is the use of the Gleeble 3180 physical simulator for reproducing, at lab scale and on small samples, laser thermal cycles, without exploiting a laser source. Results in agreement with the existing literature are obtained, reducing cost and material waste thanks to the physical simulation technique. View this paper
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Articles (18)

  • Article
  • Open Access
5 Citations
4,605 Views
13 Pages

Carbonated 3D-Printable Polymer Composite for Thermo-Mechanically Stable Applications

  • Fareed Dawan,
  • Melvin Givens,
  • Lakeira Williams and
  • Patrick Mensah

In this report, we investigate the infusion of carbon dioxide into a 3D-printable photosensitive polymer. The result is a carbonated polymer composite material. In use, polymer composite materials expect to succeed where ordinary polymers and metals...

(This article belongs to the Topic Material and Process Innovations for 3D Printing Applications)
  • Review
  • Open Access
80 Citations
8,565 Views
22 Pages

Additive Manufacturing: An Opportunity for the Fabrication of Near-Net-Shape NiTi Implants

  • Mir Saman Safavi,
  • Aydin Bordbar-Khiabani,
  • Jafar Khalil-Allafi,
  • Masoud Mozafari and
  • Livia Visai

Nickel–titanium (NiTi) is a shape-memory alloy, a type of material whose name is derived from its ability to recover its original shape upon heating to a certain temperature. NiTi falls under the umbrella of metallic materials, offering high su...

(This article belongs to the Special Issue Frontiers in Digital Manufacturing)
  • Article
  • Open Access
5 Citations
3,999 Views
23 Pages

The automotive industry is interested in manufacturing components with tailored mechanical properties. To this end, advanced heating treatments can be exploited to obtain the so-called Tailored Heat-Treated Blanks (THTB). However, mechanical properti...

(This article belongs to the Special Issue Advances in Material Forming)
  • Article
  • Open Access
9 Citations
5,026 Views
13 Pages

A Combination of Alloy Modification and Heat Treatment Strategies toward Enhancing the Properties of LPBF Processed Hot Working Tool Steels (HWTS)

  • Iris Raffeis,
  • Frank Adjei-Kyeremeh,
  • Simon Ewald,
  • Johannes Henrich Schleifenbaum and
  • Andreas Bührig-Polaczek

Hot working tool steels (HWTS) are popular for industrial applications such as injection molding tools, and casting dies because of their high wear resistance, fatigue, strength, and toughness properties, even at elevated temperatures. Conventionally...

(This article belongs to the Special Issue Recent Advances in Processes and Design Methods for Additive Manufacturing)
  • Article
  • Open Access
3,023 Views
16 Pages

Achieving right-first-time-manufacture (RFTM) of co-infused textile assemblies is challenging, without improving the accessibility to design knowledge of trade-offs between different tooling and infusion strategies. As demonstrated in previous work,...

(This article belongs to the Special Issue Selected Papers from the 30th International Conference on Flexible Automation and Intelligent Manufacturing (FAIM 2020-2021))
  • Article
  • Open Access
6 Citations
4,188 Views
19 Pages

On the Accurate Prediction of Residual Stress in a Three-Pass Slot Nickel-Base Repair Weld by Numerical Simulations

  • Vasileios Akrivos,
  • Ondrej Muransky,
  • Lionel Depradeux,
  • Michael C. Smith,
  • Anastasia Vasileiou,
  • Viorel Deaconu and
  • Priyesh Kapadia

The activities within a European network to develop accurate experimental and numerical methods to assess residual stresses in structural weldments are reported. The NeT Task Group 6 or NeT-TG6 project examined an Alloy 600 plate containing a three-p...

(This article belongs to the Special Issue Selected Papers from the 30th International Conference on Flexible Automation and Intelligent Manufacturing (FAIM 2020-2021))
  • Article
  • Open Access
26 Citations
4,498 Views
16 Pages

Powder Metallurgical Processing of Sn-Reinforced Al-Cu-Fe Quasicrystals: Structure, Microstructure and Toughening Behavior

  • Yagnesh Shadangi,
  • Vikas Shivam,
  • Kausik Chattopadhyay and
  • Nilay Krishna Mukhopadhyay

The present work deals with powder metallurgical processing of Sn-reinforced Al-Cu-Fe icosahedral quasicrystalline (IQC) composites processed through mechanical milling (MM) followed by hot pressing and pressureless sintering. The structure, microstr...

(This article belongs to the Special Issue Powder Metallurgy and Additive Manufacturing/3D Printing of Materials)
  • Article
  • Open Access
14 Citations
12,048 Views
14 Pages

Nowadays, in the domain of production logistics, one of the most complex planning processes is the accurate forecasting of production and assembly efficiency. In industrial companies, Overall Equipment Effectiveness (OEE) is one of the most common us...

  • Article
  • Open Access
44 Citations
12,138 Views
22 Pages

Ti-6Al-4V titanium is considered a difficult-to-cut material used in critical applications in the aerospace industry requiring high reliability levels. An appropriate selection of cutting conditions can improve the machinability of this alloy and the...

(This article belongs to the Special Issue Advances in Modelling of Machining Operations)
  • Article
  • Open Access
33 Citations
7,574 Views
19 Pages

Fused filament fabrication (FFF) is a widely used additive manufacturing process that can produce parts from thermoplastics. Its ease of operation and wide variety of materials make it a popular choice for manufacturing. To leverage such benefits, th...

(This article belongs to the Special Issue Recent Advances in Processes and Design Methods for Additive Manufacturing)
  • Article
  • Open Access
8 Citations
5,445 Views
17 Pages

The shape and size of processed materials play a crucial role in the solid conveying characteristics of single-screw extruders. Thus, the increasing amount of plastic regrind leads to new challenges in screw extrusion. This work investigates the conv...

  • Review
  • Open Access
1 Citations
5,640 Views
20 Pages

Insight into the Expected Impact of Sustainable Development in the Context of Industry 4.0: A Documentary Analysis Approach Based on Multiple Case Studies across the World

  • Wilian Jesús Pech-Rodríguez,
  • Eddie Nahúm Armendáriz-Mireles,
  • Gladis Guadalupe Suárez-Velázquez,
  • Carlos Adrián Calles-Arriaga and
  • Enrique Rocha-Rangel

Although industry 4.0 has gained increased attention in the industry, academic, and governmental fields, there is a lack of information about the relationship between this digital transformation and sustainable development. This work explores the con...

(This article belongs to the Special Issue Industry 4.0: Manufacturing and Materials Processing)
  • Article
  • Open Access
6 Citations
7,431 Views
11 Pages

Additive Surface Graining in Prototype Tooling for Injection Molding

  • Peter Burggräf,
  • Georg Bergweiler,
  • Josef Andrew Abrams and
  • Anna Dunst

Surface properties of injection molded parts have a strong effect on the visual and haptic perception of the parts by customers. Especially for injection molded automotive interior parts, grained surfaces can often be found. In conventional tooling,...

(This article belongs to the Special Issue Recent Advances in Processes and Design Methods for Additive Manufacturing)
  • Article
  • Open Access
8 Citations
6,249 Views
16 Pages

In this contribution, the influence of the reaction injection moulding process on the thermomechanical material behaviour of aliphatic hexamethylene diisocyanate (HDI) based fast curing polyurethane is demonstrated. Uniaxial tensile tests, temperatur...

  • Article
  • Open Access
41 Citations
11,221 Views
11 Pages

AlSi10Mg is the most widely additively manufactured and commercialized aluminum alloy and has been used in this study to analyze the effect of heat treatment on its microstructure and mechanical properties. Although research indicates AlSi10Mg parts...

(This article belongs to the Special Issue Laser-Based Manufacturing II)
  • Article
  • Open Access
3 Citations
4,536 Views
18 Pages

Characterization of the Interaction of Metalworking Fluids with Grinding Wheels

  • Lukas Schumski,
  • Nikolai Guba,
  • Björn Espenhahn,
  • Dirk Stöbener,
  • Andreas Fischer and
  • Daniel Meyer

The thermal load that occurs during grinding can be reduced with the aid of an optimized metalworking fluid (MWF) supply. In previous work, mainly the free jet was considered for the determination of the conditions required for an optimized MWF suppl...

(This article belongs to the Topic Modern Technologies and Manufacturing Systems)
  • Article
  • Open Access
5 Citations
5,358 Views
15 Pages

Fabrication of Punch and Die Using Plasma-Assisted 3D Printing Technology for Piercing Sheet Metals

  • Tatsuhiko Aizawa,
  • Yohei Suzuki,
  • Tomoaki Yoshino and
  • Tomomi Shiratori

A pair of punch and die was often fabricated using subtractive manufacturing processes such as milling and other machining processes. However, additive manufacturing could be used to perform the same processes. This study explored this possibility. I...

  • Article
  • Open Access
7 Citations
3,678 Views
12 Pages

Experimental and Numerical Investigations of the Deep Rolling Process to Analyze the Local Deformation Behavior of Welded Joints

  • Steffen Heikebrügge,
  • Bernd Breidenstein,
  • Benjamin Bergmann,
  • Christian Dänekas and
  • Peter Schaumann

Welded joints show a comparably low fatigue strength compared to the base material. Thus, different post-weld treatment methods are used to enhance the fatigue strength of welded joints. A promising method to enhance the fatigue strength of metallic...

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J. Manuf. Mater. Process. - ISSN 2504-4494