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Journal of Manufacturing and Materials Processing, Volume 2, Issue 1

March 2018 - 20 articles

Cover Story: Machining principle for the diamond turning of diffractive optical structures for UV-application and machined test structure (Siemens star). Material properties like hardness, grain size or elastic modules, materials differ in their machinability regarding surface roughness, reproduction accuracy and as well as optical properties such as reflectivity. This topic has been addressed in the course of current research, in order to determine suitable workpiece materials for different optical or replication applications. It has been shown, that the choice of material always has to be made in consideration of the specific application. View this paper
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Articles (20)

  • Article
  • Open Access
7 Citations
4,548 Views
11 Pages

During the process of grind-hardening, the dissipated heat from the process is utilized for a surface layer hardening of machined components made of steel. A martensitic phase transformation occurs within the affected subsurface regions and compressi...

  • Article
  • Open Access
3 Citations
5,000 Views
14 Pages

Prediction of Feed-Rate Slowdowns in Precise Micromilling Processes

  • Alexander Meijer,
  • Eugen Krebs,
  • Petra Wiederkehr and
  • Dirk Biermann

In a production of filigree and complex geometries, different NC-controlled processes such as laser cutting, EDM milling, and micromachining require a constant feed rate to ensure high-quality manufacturing results. Due to the technically limited acc...

  • Article
  • Open Access
19 Citations
18,591 Views
11 Pages

Applications of Open Source GMAW-Based Metal 3-D Printing

  • Yuenyong Nilsiam,
  • Paul G. Sanders and
  • Joshua M. Pearce

The metal 3-D printing market is currently dominated by high-end applications, which make it inaccessible for small and medium enterprises, fab labs, and individual makers who are interested in the ability to prototype and additively manufacture fina...

  • Article
  • Open Access
6 Citations
6,028 Views
8 Pages

Probes for CNC machine tools, as every measurement device, have accuracy limited by random errors and by systematic errors. Random errors of these probes are described by a parameter called unidirectional repeatability. Manufacturers of probes for CN...

  • Article
  • Open Access
23 Citations
5,683 Views
16 Pages

Due to their high ductility, high durability, and excellent corrosion resistance, stainless steels are attractive materials for a variety of applications. However, high work hardening, low thermal conductivity, and high built-up edge (BUE) formation...

  • Article
  • Open Access
11 Citations
4,776 Views
10 Pages

This paper discusses the impact of different machining parameters on structuring quality in a diamond turning process for the machining of diffractive optical elements (DOEs). Special attention is paid to the impact of the material on the geometric s...

  • Article
  • Open Access
17 Citations
6,968 Views
14 Pages

Modelling Machine Tools using Structure Integrated Sensors for Fast Calibration

  • Benjamin Montavon,
  • Philipp Dahlem,
  • Martin Peterek,
  • Markus Ohlenforst and
  • Robert H. Schmitt

Monitoring of the relative deviation between commanded and actual tool tip position, which limits the volumetric performance of the machine tool, enables the use of contemporary methods of compensation to reduce tolerance mismatch and the uncertainti...

  • Article
  • Open Access
14 Citations
4,534 Views
11 Pages

Lightweight design is gaining in importance throughout the engineering sector, and with it, workpieces are becoming increasingly complex. Particularly, thin-walled parts require highly accurate and efficient machining strategies. Such low-rigidity st...

  • Article
  • Open Access
37 Citations
13,206 Views
27 Pages

Characterization and Processing Behavior of Heated Aluminum-Polycarbonate Composite Build Plates for the FDM Additive Manufacturing Process

  • Sherri L. Messimer,
  • Albert E. Patterson,
  • Nasiha Muna,
  • Akshay P. Deshpande and
  • Tais Rocha Pereira

One of the most essential components of the fused deposition modeling (FDM) additive manufacturing (AM) process is the build plate, the surface upon which the part is constructed. These are typically made from aluminum or glass, but there are clear d...

  • Article
  • Open Access
8 Citations
4,593 Views
15 Pages

Transparent, brittle materials, like glass, are used in various applications due to their advantages of mechanical and optical properties. However, their hard and brittle nature causes significant challenges to researchers when they design and test a...

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J. Manuf. Mater. Process. - ISSN 2504-4494Creative Common CC BY license