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Metals, Volume 9, Issue 1

2019 January - 109 articles

Cover Story: A finite element based model incorporating an enhanced friction model to consider the effect of tool tilt angle on the material flow and heat generation during Friction Stir Welding is developed. The friction model is modified by introducing an in plane rotating angle of the friction shear stress between the tool and the workpieces. It is concluded that the tilting induces higher temperature, softer material and greater frictional force in the trailing side of the tool; the material flow in the rear side of the tool with the title angle is considerably enhanced, which assists to prevent the defect generation. View this paper.
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Articles (109)

  • Article
  • Open Access
8 Citations
5,153 Views
11 Pages

21 January 2019

Experimental simulations of steelmaking with different amounts of aluminum were achieved in the tube furnace at 1873 K and field scanning electron microscopy and energy dispersive X-ray spectroscopy (FE-SEM and EDX) were employed to explore the chara...

  • Article
  • Open Access
24 Citations
6,100 Views
14 Pages

Precipitation Strengthening in Ni–Cu Alloys Fabricated Using Wire Arc Additive Manufacturing Technology

  • Olexandra Marenych,
  • Andrii Kostryzhev,
  • Chen Shen,
  • Zengxi Pan,
  • Huijun Li and
  • Stephen van Duin

21 January 2019

Two Ni–Cu alloys, Monel K500 and FM60, with various contents of Ti, Mn, Al, Fe and C were deposited in the form of plates on a metal base plate using wire arc additive manufacturing technology. Three deposition speeds have been applied: 300, 40...

  • Article
  • Open Access
5 Citations
3,699 Views
20 Pages

Stochastic Material Point Method for Analysis in Non-Linear Dynamics of Metals

  • Weidong Chen,
  • Yaqin Shi,
  • Jingxin Ma,
  • Chunlong Xu,
  • Shengzhuo Lu and
  • Xing Xu

21 January 2019

A stochastic material point method is proposed for stochastic analysis in non-linear dynamics of metals with varying random material properties. The basic random variables are parameters of equation of state and those of constitutive equation. In con...

  • Feature Paper
  • Review
  • Open Access
49 Citations
26,127 Views
24 Pages

21 January 2019

Recent trends in the use of stainless steel profiles for repair and reinforcement of historic timber structures, after degradation due to biotic and non-biotic attacks, are discussed in this paper. These structural challenges can vary from inadequate...

  • Article
  • Open Access
14 Citations
5,155 Views
12 Pages

21 January 2019

The effects of addition of different amounts of rare earth ytterbium (Yb) on the microstructure and mechanical properties of the casting ADC12 alloy were investigated by mechanical properties testing and microstructure observation. The results indica...

  • Article
  • Open Access
135 Citations
10,836 Views
21 Pages

21 January 2019

Wire and arc additive manufacturing (WAAM) produces thin-walled parts superior to other additive manufacturing methods, because of its high efficiency, good compactability, and low cost. However, the WAAM accuracy is limited by its large heat input....

  • Article
  • Open Access
62 Citations
5,773 Views
8 Pages

19 January 2019

As a rapidly evolving advanced digital manufacturing technology, additive manufacturing (AM) has its advantages including short manufacturing cycle, material saving, and complexity for free. It has great potential for application in marine and offsho...

  • Article
  • Open Access
22 Citations
5,595 Views
25 Pages

Low Cycle Fatigue and Relaxation Performance of Ferritic–Martensitic Grade P92 Steel

  • Maria Jürgens,
  • Jürgen Olbricht,
  • Bernard Fedelich and
  • Birgit Skrotzki

18 January 2019

Due to their excellent creep resistance and good oxidation resistance, 9–12% Cr ferritic–martensitic stainless steels are widely used as high temperature construction materials in power plants. However, the mutual combination of different...

  • Review
  • Open Access
38 Citations
12,452 Views
30 Pages

Laser Hybrid Butt Welding of Large Thickness Naval Steel

  • Cristina Churiaque,
  • Mariane Chludzinski,
  • Manuel Porrua-Lara,
  • Antonio Dominguez-Abecia,
  • Francisco Abad-Fraga and
  • Jose Maria Sánchez-Amaya

18 January 2019

Plates joining is one of the first stage at large vessels manufacturing line, process conditioning the whole shipbuilding production. Laser Arc Hybrid Welding (LAHW) process is nowadays providing promising results for large thickness naval steel, bei...

  • Article
  • Open Access
2,959 Views
15 Pages

Experimental Determinations of Mixing Times in the IronArc Pilot Plant Process

  • Kristofer Bölke,
  • Mikael Ersson,
  • Nils Å. I. Andersson,
  • Matej Imris and
  • Pär G. Jönsson

18 January 2019

IronArc is a newly developed technology and an emerging future process for pig iron production. The long-term goal with this technology is to reduce the CO2 emissions and energy consumption compared to existing technologies. The production rate of th...

  • Article
  • Open Access
29 Citations
7,234 Views
16 Pages

Dissimilar Metals Laser Welding between DP1000 Steel and Aluminum Alloy 1050

  • António B. Pereira,
  • Ana Cabrinha,
  • Fábio Rocha,
  • Pedro Marques,
  • Fábio A. O. Fernandes and
  • Ricardo J. Alves de Sousa

18 January 2019

The welding of dissimilar metals was carried out using a pulsed Nd: YAG laser to join DP1000 steel and an aluminum alloy 1050 H111. Two sheets of each metal, with 30 × 14 × 1 mm3, were lap welded, since butt welding proved to be nearly im...

  • Article
  • Open Access
12 Citations
3,640 Views
13 Pages

Fe–Si–Al Coatings with Stable Wear Resistance Prepared by Laser Cladding Industrial Wastes

  • Xue Liu,
  • Bin-Bin Ma,
  • Li-Wei Hu,
  • Jin-Feng Li,
  • Feng-Sheng Qu,
  • Guo-Min Le and
  • Xiu-Yan Li

17 January 2019

Because wear is one of the most common reasons for the failure of metals, the development of a low-cost coating with enhanced wear resistance is of great importance. In the present study, Fe–Si–Al coatings with superior and stable wear re...

  • Article
  • Open Access
4 Citations
3,529 Views
10 Pages

17 January 2019

Ni-(3~10) Ta and Ni-(3~10) Y alloys were fabricated by vacuum arc melting. The oxidation resistance of the alloys was studied by cyclic and isothermal oxidation tests at 800 °C in static air. The present work focused on the investigation of the e...

  • Article
  • Open Access
3,550 Views
14 Pages

Combustion Synthesis of Chromium Nitrides

  • Mansur Ziatdinov,
  • Alexander Zhukov,
  • Vladimir Promakhov and
  • Nikita Schulz

17 January 2019

This paper explores different modes of synthesis by combustion of chromium-nitrogen and ferrochromium-nitrogen alloys. The SH-synthesis of chromium nitrides and ferrochromium nitrides was performed. Regular patterns in layer-by-layer and surface mode...

  • Article
  • Open Access
6 Citations
4,396 Views
12 Pages

Effect of Primary Crystals on Pore Morphology during Semi-Solid Foaming of A2024 Alloys

  • Takashi Kuwahara,
  • Mizuki Saito,
  • Taro Osaka and
  • Shinsuke Suzuki

16 January 2019

We investigated pore formation in aluminum foams by controlling primary crystal morphology using three master alloys. The first one was a direct chill cast A2024 (Al-Cu-Mg) alloy (DC-cast alloy). The others were A2024 alloys prepared to possess fine...

  • Article
  • Open Access
21 Citations
4,503 Views
12 Pages

16 January 2019

To monitor fatigue crack initiation and propagation, and to judge the fatigue damage status of ferromagnetic material, fatigue bending tests of four-point single edge notch bend (SENB4) specimens were carried out. Metal magnetic memory signals were m...

  • Article
  • Open Access
16 Citations
5,233 Views
14 Pages

16 January 2019

Using molecular dynamics simulation, we studied the influence of pre-existing dislocations on the austenitic and the martensitic phase transformations in pure iron. The simulations were performed in a thin-film geometry with (100) surfaces. We found...

  • Article
  • Open Access
20 Citations
4,637 Views
13 Pages

16 January 2019

Tailor welded blanks (TWB) represent an anisotropic and non-homogenous material. The knowledge of the mechanical properties and microstructure of the fusion zone and heat-affected zone (HAZ) obtained with laser welding is essential to ensure the reli...

  • Article
  • Open Access
13 Citations
5,241 Views
15 Pages

A-242 Aluminium Alloy Foams Manufacture from the Recycling of Beverage Cans

  • Nallely Montserrat Trejo Rivera,
  • Jesús Torres Torres and
  • Alfredo Flores Valdés

16 January 2019

This paper presents and discusses a methodology implemented to study the process of the preparation of aluminium alloy foams using the alloy A-242, beginning from the recycling of secondary aluminium obtained from beverage cans. The foams are prepare...

  • Article
  • Open Access
5 Citations
3,757 Views
11 Pages

Structure of Solidified Films of CaO-SiO2-Na2O Based Low-Fluorine Mold Flux

  • Jianhua Zeng,
  • Xiao Long,
  • Xinchen You,
  • Min Li,
  • Qiangqiang Wang and
  • Shengping He

16 January 2019

As an essential synthetic material used in the continuous casting of steels, mold fluxes improve the surface quality of steel slabs. In this study, a CaO-SiO2-Na2O-based low-fluorine mold flux was solidified by an improved water-cooled copper probe w...

  • Article
  • Open Access
16 Citations
5,326 Views
19 Pages

16 January 2019

In this article we discuss the effect of different test parameters on the analysis of retained austenite in TRIP590, TRIP780 and X90 steels, by means of Electron Backscattered Diffraction (EBSD) and X-ray Diffraction (XRD), respectively. By analyzing...

  • Article
  • Open Access
20 Citations
3,842 Views
13 Pages

Kinetic Studies on Gas-Based Reduction of Vanadium Titano-Magnetite Pellet

  • Junwei Chen,
  • Weibin Chen,
  • Liang Mi,
  • Yang Jiao and
  • Xidong Wang

16 January 2019

Vanadium titano-magnetite (VTM) is a significant resource in China—analysis shows that China possesses approximately 10 billion tons of VTM. In this study, we characterize VTM’s isothermal reduction mechanisms in the mixture of H2, CO, an...

  • Feature Paper
  • Article
  • Open Access
48 Citations
8,889 Views
17 Pages

Effect of Temperature and Texture on Hall–Petch Strengthening by Grain and Annealing Twin Boundaries in the MnFeNi Medium-Entropy Alloy

  • Mike Schneider,
  • Felicitas Werner,
  • Dennis Langenkämper,
  • Christian Reinhart and
  • Guillaume Laplanche

15 January 2019

Among equiatomic alloys of the Cr-Mn-Fe-Co-Ni system, MnFeNi was shown to exhibit a strong anti-invar behavior but little is known regarding its mechanical properties. The objective of the present study is to investigate Hall–Petch strengthenin...

  • Review
  • Open Access
32 Citations
6,820 Views
12 Pages

15 January 2019

During the last decade, magnesium-based medical implants have become the focal point of a large number of scientific studies due to their perceived favorable properties. Implants manufactured from magnesium alloys are not only biocompatible and biode...

  • Article
  • Open Access
74 Citations
9,887 Views
20 Pages

15 January 2019

The determination of microstructural details for powder materials is vital for facilitating their selective laser melting (SLM) process. Four widely used steels (316L, H13, P20 and 18Ni300) have been investigated to detail their powders’ micros...

  • Article
  • Open Access
29 Citations
5,390 Views
9 Pages

Influence of Vibration Treatment and Modification of A356 Aluminum Alloy on Its Structure and Mechanical Properties

  • Vladimir V. Promakhov,
  • Marina G. Khmeleva,
  • Ilya A. Zhukov,
  • Vladimir V. Platov,
  • Anton P. Khrustalyov and
  • Alexander B. Vorozhtsov

15 January 2019

A series of casting experiments was conducted with A356 aluminum alloys by applying vibration treatment and using Al-TiB2 composite master alloys. The main vibration effects include the promotion of nucleation and a reduction in as-cast grain size. U...

  • Article
  • Open Access
3 Citations
4,204 Views
12 Pages

14 January 2019

Influence of temperature scheme on the microstructure and properties variation of medium carbon steel warm deformation was studied with testing equipment of Gleeble-3500, SEM, TEM, EBSD, and φ350 reversal rolling mill. The results show that the t...

  • Article
  • Open Access
14 Citations
4,297 Views
13 Pages

14 January 2019

The effects of the α-Fe phase on mechanical properties and cracking of laser 3D printing Fe-based bulk metallic glass composites were investigated. The elastic recovery and plasticity index were characterized by nanoindentation. As the volume f...

  • Article
  • Open Access
7 Citations
3,645 Views
12 Pages

14 January 2019

Metallurgical extraction of antimony (Sb) currently has the limitations of high energy consumption and adverse environmental impact. In this study, we proposed a cleaning process to extract Sb by metallurgy and beneficiation based on S-fixing and red...

  • Article
  • Open Access
27 Citations
3,922 Views
18 Pages

Modification of Mechanical Properties of High-Strength Titanium Alloys VT23 and VT23M Due to Impact-Oscillatory Loading

  • Mykola Chausov,
  • Janette Brezinová,
  • Andrii Pylypenko,
  • Pavlo Maruschak,
  • Liudmyla Titova and
  • Anna Guzanová

14 January 2019

A simple technological method is proposed and tested experimentally, which allows for the improvement of mechanical properties in sheet two-phase high-strength titanium alloys VT23 and VT23M on the finished product (rolled metal), due to impact-oscil...

  • Article
  • Open Access
16 Citations
10,718 Views
13 Pages

Bioleaching for Copper Extraction of Marginal Ores from the Brazilian Amazon Region

  • Dryelle Nazaré Oliveira do Nascimento,
  • Adriano Reis Lucheta,
  • Maurício César Palmieri,
  • Andre Luiz Vilaça do Carmo,
  • Patricia Magalhães Pereira Silva,
  • Rafael Vicente de Pádua Ferreira,
  • Eduardo Junca,
  • Felipe Fardin Grillo and
  • Joner Oliveira Alves

14 January 2019

The use of biotechnology to explore low-grade ore deposits and mining tailings is one of the most promising alternatives to reduce environmental impacts and costs of copper extraction. However, such technology still depends on improvements to be full...

  • Article
  • Open Access
7 Citations
3,843 Views
9 Pages

Microstructure and Properties of Porous Titanium Prepared by Spark Plasma Sintering

  • Shifeng Liu,
  • Guangxi Zhang,
  • Mingjun Shi,
  • Xin Yang and
  • An Li

14 January 2019

Porous titanium samples with a porosity of 1.34~15.54% were prepared by a spark plasma sintering (SPS) process at sintering temperatures of 800 °C, 850 °C and 900 °C, and a sintering pressure of 10 MPa. The microstructures and fracture mo...

  • Article
  • Open Access
23 Citations
8,396 Views
11 Pages

14 January 2019

In this research, some experimental steps were investigated to recover zinc contained in crude zinc oxide (C.Z.O.). In the first stage, the C.Z.O. was treated in NH3–NH4Cl–H2O solution to dissolve the metals. The optimized leaching condit...

  • Article
  • Open Access
20 Citations
4,029 Views
13 Pages

Interfacial Characteristics of Dissimilar Ti6Al4V/AA6060 Lap Joint by Pulsed Nd:YAG Laser Welding

  • Xin Xue,
  • António Pereira,
  • Gabriela Vincze,
  • Xinyong Wu and
  • Juan Liao

12 January 2019

This paper focuses on the interfacial characteristics of dissimilar Ti6Al4V/AA6060 lap joint produced by pulsed Nd:YAG laser beam welding. The process-sensitivity analysis of welding-induced interface joining quality was performed by using the orthog...

  • Article
  • Open Access
6 Citations
3,626 Views
14 Pages

12 January 2019

Main target of the present work is to elucidate the effect of both initial microstructure and heating rate on phase transformations that occur during ultrafast processing. For this purpose, two initial microstructures, a ferritic-pearlitic and a soft...

  • Article
  • Open Access
10 Citations
2,906 Views
12 Pages

12 January 2019

Transformation plasticity and kinetics play an essential role in the prediction of residual stresses resulting from transformation. This paper is devoted to the investigation of the influence of stress on the kinetics and transformation plasticity of...

  • Article
  • Open Access
18 Citations
5,751 Views
11 Pages

Modification of Non-Metallic Inclusions in Stainless Steel by Addition of CaSi

  • Hongying Du,
  • Andrey Karasev,
  • Olle Sundqvist and
  • Pär G. Jönsson

12 January 2019

The focus of this study involved comparative investigations of non-metallic inclusions in 316L stainless steel bars without and with Ca treatments. The inclusions were extracted by using electrolytic extraction (EE). After that, the characteristics o...

  • Article
  • Open Access
15 Citations
4,762 Views
12 Pages

12 January 2019

One hundred and thirty-five degree clock rolling significantly improves the texture homogeneity of tantalum sheets along the thickness, but a distinctly fragmented substructure is formed within {111} (<111>//normal direction (ND)) and {100} (&l...

  • Article
  • Open Access
22 Citations
4,405 Views
12 Pages

12 January 2019

Titanium alloys with high refractory metals content are required to obtain advanced biomaterials with a low elastic modulus and good mechanical properties. This work studies the influence of Fe content on the microstructure and mechanical properties...

  • Feature Paper
  • Article
  • Open Access
16 Citations
7,016 Views
12 Pages

AA7050 Al Alloy Hot-Forging Process for Improved Fracture Toughness Properties

  • Giuliano Angella,
  • Andrea Di Schino,
  • Riccardo Donnini,
  • Maria Richetta,
  • Claudio Testani and
  • Alessandra Varone

11 January 2019

The conventional heat-treatment standard for the industrial post hot-forging cycle of AA7050 is regulated by the AMS4333 and AMS2770N standards. An innovative method that aimed to improve toughness behavior in Al alloys has been developed and reporte...

  • Article
  • Open Access
25 Citations
4,701 Views
10 Pages

The Impact of Particle Reinforcement with Al2O3, TiB2, and TiC and Severe Plastic Deformation Treatment on the Combination of Strength and Electrical Conductivity of Pure Aluminum

  • Ilya A. Zhukov,
  • Alexander A. Kozulin,
  • Anton P. Khrustalyov,
  • Alexey E. Matveev,
  • Vladimir V. Platov,
  • Alexander B. Vorozhtsov,
  • Tatyana V. Zhukova and
  • Vladimir V. Promakhov

11 January 2019

It has been found that a high electrical conductivity of 63.1%, the International Annealed Copper Standard (IACS), and high mechanical properties are achieved by the initial aluminum alloy after undergoing four cycles of the severe plastic deformatio...

  • Article
  • Open Access
46 Citations
7,047 Views
17 Pages

11 January 2019

Electromagnetic stirring in mold (M-EMS) has been widely used in continuous casting process to improve the solidification quality of the steel strand. In the present study, a 3D multi-physical-field mathematical model was developed to predict the mac...

  • Article
  • Open Access
16 Citations
4,545 Views
12 Pages

Electrochemical Behaviour of Chalcopyrite in Chloride Solutions

  • Luis Beiza,
  • Víctor Quezada,
  • Evelyn Melo and
  • Gonzalo Valenzuela

11 January 2019

Due to the depletion of oxidized copper ores, it necessitates the need to focus on metallurgical studies regarding sulphide copper ores, such as chalcopyrite. In this research, the electrochemical behaviour of chalcopyrite has been analysed under dif...

  • Article
  • Open Access
5 Citations
3,123 Views
13 Pages

11 January 2019

The tundish plays a key role in the process of continuous steel casting (CSC), as it ensures a stable flow of steel to the mould. Therefore, particular attention is paid to the behavior of liquid steel in the tundish. A wedge-shape tundish with a nom...

  • Article
  • Open Access
6 Citations
5,994 Views
8 Pages

11 January 2019

In the present research, the cooling phase transformation characteristics and microstructures of a Co- and Al-containing high-carbon steel were investigated under slow cooling rates (0.02–2.0 °C/s). In addition, by means of a Thermecmastor...

  • Article
  • Open Access
13 Citations
4,591 Views
13 Pages

10 January 2019

Spray cooling is a key technology in the continuous casting process and has a marked influence on the product quality. In order to obtain the heat transfer characteristics, which are closer to the actual continuous casting to serve the design, predic...

  • Article
  • Open Access
8 Citations
3,873 Views
21 Pages

10 January 2019

A fine-grained 5A70 alloy sheet was obtained through a combination of rolling and heat treatment, with a total deformation reduction of 90% and an average grain size of 8.48 μm. The alloy was studied at 400, 450, 500, and 550 °C and exhibited...

  • Article
  • Open Access
40 Citations
5,339 Views
15 Pages

Optimization of Process Parameters for Friction Stir Welding of Aluminum and Copper Using the Taguchi Method

  • Nima Eslami,
  • Yannik Hischer,
  • Alexander Harms,
  • Dennis Lauterbach and
  • Stefan Böhm

10 January 2019

Producing joints of aluminum and copper by means of fusion welding is a challenging task. However, the results of various studies have proven the potential of friction stir welding (FSW) for manufacturing aluminum-copper joints. Despite the proven fe...

  • Article
  • Open Access
14 Citations
4,542 Views
11 Pages

Experimental Investigation of Solidification in the Cast Mold with a Consumable Cooler Introduced Inside

  • Ran Niu,
  • Baokuan Li,
  • Zhongqiu Liu,
  • Lifu Bu,
  • Xianglong Li,
  • Xiao Yang and
  • Fumitaka Tsukihashi

9 January 2019

The microstructure is of great significance for the stability and mechanical performance of the cast slab. Recently, an innovative technology of feeding a consumable cooler into the mold has been proposed to improve the internal quality of castings....

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Metals - ISSN 2075-4701