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Metals, Volume 11, Issue 7

2021 July - 152 articles

Cover Story: We studied how voids in LPBF AISI 316L can be closed by the laser exposure of subsequent layers. We used standard process parameters for the laser exposure to build a cylindrical specimen in which certain quarters were not exposed by the laser. Increasing the layer thickness to four times the standard layer thickness does not create additional porosity. The combined results of ex situ computed tomography and in situ optical tomography reveal that the melt pools of superjacent layers can melt powder particles up to 500 µm below the current surface. Void formation in regions below the current surface is not only caused by an insufficient overlap of the melt pool width, but also the surface roughness of the solid material below the non-exposed sections creates seeding points for void formation. View this paper.
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Articles (152)

  • Article
  • Open Access
4 Citations
2,587 Views
16 Pages

20 July 2021

In this work, the effect of the Al content (x = 5, 10, and 15 at. %) on the martensitic transformation (MT) and microstructure and mechanical properties of Cu(50−x)Zr50Alx alloys was studied. The microstructure of the alloys was characterized at room...

  • Article
  • Open Access
14 Citations
4,636 Views
15 Pages

Effects of Aging under Stress on Mechanical Properties and Microstructure of EN AW 7075 Alloy

  • Seyed Vahid Sajadifar,
  • Philipp Krooß,
  • Hannes Fröck,
  • Benjamin Milkereit,
  • Olaf Kessler and
  • Thomas Niendorf

20 July 2021

In the present study, microstructural and mechanical properties of EN AW 7075 following stress-aging were assessed. For this purpose, properties of stress-aged samples were compared with values obtained for conventionally aged counterparts. It is rev...

  • Article
  • Open Access
5 Citations
4,487 Views
13 Pages

Towards Greener Industry: Modelling of Slag Heat Recovery

  • Reza Safavi Nick,
  • Virpi Leinonen,
  • Juha Mäyrä and
  • Johan Björkvall

20 July 2021

The steel industry, in accordance with the momentum of greener industry, has welcomed the changes and is actively pursuing that objective. One such activity is the commitment to energy recovery from by-products such as slag since the average energy c...

  • Article
  • Open Access
7 Citations
2,603 Views
14 Pages

Effect of abc Pressing at 573 K on the Microstructure and Martensite Transformation Temperatures in Ti49.8Ni50.2 (at%)

  • Oleg Kashin,
  • Aleksandr Ivanovich Lotkov,
  • Victor Grishkov,
  • Konstantin Krukovskii,
  • Dorzhima Zhapova,
  • Yuri Mironov,
  • Natalia Girsova,
  • Olga Kashina and
  • Elena Barmina

20 July 2021

This paper presents experimental data on the microstructure and martensite transformation temperatures of Ti49.8Ni50.2 (at%) after abc pressing (multi-axial forging) to different true strains e from 1.84 to 9.55 at 573 K. The data show that increasin...

  • Article
  • Open Access
6 Citations
3,078 Views
15 Pages

20 July 2021

To apply the duplex type low-carbon medium-manganese steel to the hot/warm-forging and -stamping products, the influence of cooling process routes immediately after intercritical annealing such as air-cooling (AC) and isothermal transformation (IT) p...

  • Article
  • Open Access
6 Citations
3,962 Views
19 Pages

Reduction of Warping in Kinematic L-Profile Bending Using Local Heating

  • Eike Hoffmann,
  • Rickmer Meya and
  • A. Erman Tekkaya

20 July 2021

Kinematic bending of profiles allows to manufacture parts with high flexibility concerning the geometry. Still, the production of profiles with asymmetric cross-sections regarding the force application axis using kinematic bending processes offers ch...

  • Article
  • Open Access
12 Citations
4,868 Views
11 Pages

Comparative Study of the Metallurgical Quality of Primary and Secondary AlSi10MnMg Aluminium Alloys

  • Asier Bakedano,
  • Andrea Niklas,
  • Ana Isabel Fernández-Calvo,
  • Gorka Plata,
  • Jokin Lozares and
  • Carlos Berlanga-Labari

20 July 2021

The use of secondary aluminium is increasingly being promoted in the automotive industry for environmental reasons. The purpose of this study was to demonstrate that it is possible to obtain a recycled AlSi10MnMg(Fe) aluminium alloy with equal metall...

  • Article
  • Open Access
16 Citations
4,700 Views
11 Pages

20 July 2021

Lithium is one of the secondary mineral elements occurring in bauxite. The behavior of lithium-bearing bauxite in the digestion process was investigated, and the effect of digestion conditions on the extraction rates of lithium was studied. The resul...

  • Feature Paper
  • Article
  • Open Access
28 Citations
7,341 Views
15 Pages

Heat Treatment Design for a QP Steel: Effect of Partitioning Temperature

  • Marcel Carpio,
  • Jessica Calvo,
  • Omar García,
  • Juan Pablo Pedraza and
  • José María Cabrera

19 July 2021

Designing a new family of advanced high-strength steels (AHSSs) to develop automotive parts that cover early industry needs is the aim of many investigations. One of the candidates in the 3rd family of AHSS are the quenching and partitioning (QP) ste...

  • Article
  • Open Access
21 Citations
4,184 Views
17 Pages

Non-Isothermal Reduction Kinetics of Iron Ore Fines with Carbon-Bearing Materials

  • Abourehab Hammam,
  • Yi Cao,
  • Abdel-Hady A. El-Geassy,
  • Mohamed H. El-Sadek,
  • Ying Li,
  • Han Wei,
  • Mamdouh Omran and
  • Yaowei Yu

19 July 2021

This study investigates the non-isothermal reduction of iron ore fines with two different carbon-bearing materials using the thermogravimetric technique. The iron ore fines/carbon composites were heated from room temperature up to 1100 °C with differ...

  • Feature Paper
  • Article
  • Open Access
1 Citations
2,902 Views
20 Pages

Edge Microstructure and Strength Gradient in Thermally Cut Ti-Alloyed Martensitic Steels

  • Andrii G. Kostryzhev,
  • Muhammad Rizwan,
  • Chris R. Killmore,
  • Dake Yu and
  • Huijun Li

19 July 2021

Recently developed Ti-alloyed martensitic steels are believed to exhibit higher wear resistance than traditionally quenched and tempered medium carbon steels. However, their properties may deteriorate during thermal cutting and welding as a result of...

  • Article
  • Open Access
10 Citations
4,043 Views
21 Pages

Structure and Properties of Ti-Al-Ta and Ti-Al-Cr Cladding Layers Fabricated on Titanium

  • Daria V. Lazurenko,
  • Mikhail G. Golkovsky,
  • Andreas Stark,
  • Florian Pyczak,
  • Ivan A. Bataev,
  • Alexey A. Ruktuev,
  • Ivan Yu. Petrov and
  • Ilia S. Laptev

19 July 2021

Being one of the most high-demand structural materials, titanium has several disadvantages, including low resistance to high-temperature oxidation and wear. The properties of titanium and its alloys can be improved by applying protective intermetalli...

  • Article
  • Open Access
6 Citations
3,708 Views
12 Pages

19 July 2021

Numerical modeling is the approach used most often for studying and optimizing the molten steel flow in a continuous casting mold. The selection of the physical model might very much influence such studies. Hence, it is paramount to choose a proper m...

  • Review
  • Open Access
62 Citations
13,915 Views
37 Pages

Promising Methods for Corrosion Protection of Magnesium Alloys in the Case of Mg-Al, Mg-Mn-Ce and Mg-Zn-Zr: A Recent Progress Review

  • Pavel Predko,
  • Dragan Rajnovic,
  • Maria Luisa Grilli,
  • Bogdan O. Postolnyi,
  • Vjaceslavs Zemcenkovs,
  • Gints Rijkuris,
  • Eleonora Pole and
  • Marks Lisnanskis

18 July 2021

High specific strength characteristics make magnesium alloys widely demanded in many industrial applications such as aviation, astronautics, military, automotive, bio-medicine, energy, etc. However, the high chemical reactivity of magnesium alloys si...

  • Article
  • Open Access
9 Citations
8,584 Views
19 Pages

18 July 2021

In the flux-cored arc welding process, which is most widely used in shipbuilding, a constant

external weld bead shape is an important factor in determining proper weld quality; however, the

size of the weld gap is generally not constant, owing to error...

  • Feature Paper
  • Article
  • Open Access
3 Citations
2,860 Views
18 Pages

Experimental and Analytical Study of Horizontally Curved I-Girders Subjected to Equal End Moments

  • Jeonghyeon Lim,
  • Young-Jong Kang,
  • Jeonghwa Lee,
  • Seungjun Kim and
  • Keesei Lee

17 July 2021

If bending and torsional moments are applied to an I-shaped beam member, the coupling of those two forces could reduce the bending moment capacity of that member. Therefore, the interaction between bending and torsional moments is an important issue...

  • Article
  • Open Access
3 Citations
3,309 Views
11 Pages

Formation and Evolution of DS-Type Inclusions in 15-5PH Stainless Steel

  • Zhonghua Zhan,
  • Weifeng Zhang,
  • Yanling Zhang,
  • Ruxing Shi and
  • Guoguang Cheng

16 July 2021

15-5PH stainless steel castings are key components in fracturing trucks. However, DS-type inclusions can lead to fatigue failure of the material. To elucidate the formation mechanism of large-size DS-type inclusions, the evolution, growth, and aggreg...

  • Feature Paper
  • Article
  • Open Access
18 Citations
4,823 Views
17 Pages

Quantification of Solid Solution Strengthening and Internal Stresses through Creep Testing of Ni-Containing Single Crystals at 980 °C

  • Uwe Glatzel,
  • Felix Schleifer,
  • Christian Gadelmeier,
  • Fabian Krieg,
  • Moritz Müller,
  • Mike Mosbacher and
  • Rainer Völkl

16 July 2021

Various alloy compositions were cast as single crystals in a Bridgman vacuum induction furnace and creep tested at 980 °C: pure Ni, the equiatomic alloys CoCrNi and CrMnFeCoNi (Cantor alloy), single-phase fcc (Ni) solid solution alloys (with the comp...

  • Article
  • Open Access
2,800 Views
17 Pages

Influence of Cutting Speed in Turning and Force in Subsequent Diamond Smoothing on Magnetic Properties of Steel 100Cr6

  • Oliver Maurer,
  • Hendrik Liborius,
  • Christiane Rauch,
  • Dirk Bähre and
  • Andreas Schubert

16 July 2021

Magnetic properties are known to be crucial in the application of electrical steel and they are therefore covered by manifold studies. Other ferromagnetic materials are out of scope in this respect, even if the importance of magnetism of conventional...

  • Article
  • Open Access
1 Citations
3,289 Views
16 Pages

15 July 2021

Electrically melted and over-heated (>1500 °C) grey cast iron at less than 0.04%S, as commonly used, solidifies large amounts of carbides and/or undercooled graphite, especially in thin wall castings; this is necessary to achieve a stronger inocul...

  • Article
  • Open Access
7 Citations
2,611 Views
11 Pages

15 July 2021

The laser tube bending process (LTBP) process is a thermal non-contact process for bending tubes with less springback and less thinning of the tube. In this paper, the laser tube bending process will be studied experimentally. The length of irradiati...

  • Article
  • Open Access
5 Citations
2,803 Views
15 Pages

Enhancement of Corrosion Properties of Fe-18Cr-9Mn-5.5Ni-0.3(C + N) Austenitic Stainless Steels by Carbon Alloying

  • Daun Byeon,
  • Heon-Young Ha,
  • Sung-Dae Kim,
  • Hyo-Haeng Jo,
  • JinJong Lee,
  • Jae Hoon Jang,
  • Tae-Ho Lee,
  • Jong-Ho Shin and
  • Namhyun Kang

15 July 2021

In this study, the resistance to pitting corrosion of Fe-18Cr-9Mn-5.5Ni-0.3(C + N) austenitic stainless steel γ-SSs (in wt%) with different C/(C + N) ratios (0.02, 0.29, and 0.60) was evaluated. It was found to be difficult to form a γ-matrix without...

  • Article
  • Open Access
18 Citations
4,821 Views
15 Pages

Influence of Pulsed Exposure Strategies on Overhang Structures in Powder Bed Fusion of Ti6Al4V Using Laser Beam

  • Jonas Grünewald,
  • Pirmin Clarkson,
  • Ryan Salveson,
  • Georg Fey and
  • Katrin Wudy

15 July 2021

Manufacturing structures with low overhang angles without support structures is a major challenge in powder bed fusion of metals using laser beam (PBF-LB/M). In the present work, various test specimens and parameter sets with continuous wave (cw) and...

  • Article
  • Open Access
1 Citations
2,906 Views
13 Pages

15 July 2021

To quantify the influence of temperature uncertainty on thermal fatigue life prediction of a shot sleeve in an injection mechanism, an uncertainty analysis method based on a Kriging surrogate model and Monte Carlo simulation (MCS) was proposed. The t...

  • Feature Paper
  • Article
  • Open Access
21 Citations
4,678 Views
11 Pages

Mechanisms of Cracking in Laser Welding of Magnesium Alloy AZ91D

  • Wei Zhou,
  • Aprilia Aprilia and
  • Chee Kong Mark

15 July 2021

Considerable research has been carried out to study the laser welding of magnesium alloys. However, the studies are mainly devoted to butt welding, and there has been limited information in the published literature concerning the bead-on-plate laser...

  • Feature Paper
  • Article
  • Open Access
5 Citations
3,119 Views
9 Pages

Influence of Sc Microalloying on the Microstructure of Al5083 Alloy and Its Strengthening Effect

  • Ji-Hoon Park,
  • Kee-Ahn Lee,
  • Sung-Jae Won,
  • Yong-Bum Kwon and
  • Kyou-Hyun Kim

14 July 2021

In this study, we investigate the influence of Sc microalloying on the microstructure of the Al5083 alloy. Trace amounts of Sc addition drastically improve the mechanical properties of the Al5083 alloy from 216 MPa to 233 MPa. Macroscopically, the ad...

  • Article
  • Open Access
18 Citations
4,547 Views
18 Pages

14 July 2021

Automotive steels with ultra-high strength and low alloy content under different heating and cooling processes were investigated. It was shown that those processes exhibited a great influence on the performance of the investigated steels due to the d...

  • Article
  • Open Access
8 Citations
4,393 Views
16 Pages

13 July 2021

The nitrogen behavior of superalloy melt GH4169 during the vacuum induction melting (VIM) process was clarified by using different proportions of returned materials including block-shaped returned material, chip-shaped returned material, and pure mat...

  • Article
  • Open Access
6 Citations
2,522 Views
25 Pages

Vibroacoustic Monitoring Features of Radiation-Beam Technologies by the Case Study of Laser, Electrical Discharge, and Electron-Beam Machining

  • Sergey N. Grigoriev,
  • Mikhail P. Kozochkin,
  • Marina A. Volosova,
  • Anna A. Okunkova and
  • Sergey V. Fedorov

13 July 2021

A feature of radiation-beam technologies is similar processes associated with phase transformations and chemical reactions that cause changes in the volume of matter, accompanied by the vibroacoustic energy release distributed through the equipment f...

  • Feature Paper
  • Article
  • Open Access
7 Citations
2,795 Views
17 Pages

13 July 2021

Greenhouse gases emitted by the aluminum electrolysis industry have brought great challenges to environmental protection. To address this problem, understanding the micro-generation mechanism of greenhouse gases in the electrolysis process is of grea...

  • Article
  • Open Access
7 Citations
2,517 Views
11 Pages

12 July 2021

Microcracks are always present in the deposited metal of nickel-based alloys and austenitic stainless steels, which affects the safety of the pressure pipes. If compressive stress can be introduced into the cracked position by overlay welding, the ti...

  • Article
  • Open Access
3 Citations
2,137 Views
10 Pages

Structural and Magnetic Properties of P Microalloyed Fe76Cu0.8Nb2.2B9Si12 Alloys

  • Jiawei Li,
  • Qian Ding,
  • Changjiu Wang,
  • Aina He,
  • Yaqiang Dong and
  • Deren Li

12 July 2021

The development of Fe-based nanocrystalline alloys with high saturation magnetization (Bs), excellent magnetic softness and good manufacturability is highly desirable. Here, the effect of substituting 1 at% P for B and Si on the thermal stability, mi...

  • Article
  • Open Access
21 Citations
3,276 Views
16 Pages

12 July 2021

The assistance of ultrasonic vibration during the friction stir welding (FSW) process has been verified as an effective approach for the improvement of joint strength. In the present study, experimentation on Al/Mg dissimilar alloys in butt joint con...

  • Article
  • Open Access
10 Citations
3,178 Views
12 Pages

Determination of Hot Stamping Friction Coefficient of 7075 Aluminum

  • Xiangji Li,
  • Xu Yan,
  • Zhiqiang Zhang,
  • Mingwen Ren and
  • Hongjie Jia

12 July 2021

Aluminum alloy hot stamping technology can improve the formability of materials and obtain parts with high dimensional accuracy. Friction behavior in the hot stamping process is very important for forming quality. Accurate friction coefficient is hel...

  • Review
  • Open Access
14 Citations
5,182 Views
16 Pages

A Review of Alternative Procedures to the Bond Ball Mill Standard Grindability Test

  • Vladimir Nikolić,
  • Gloria G. García,
  • Alfredo L. Coello-Velázquez,
  • Juan M. Menéndez-Aguado,
  • Milan Trumić and
  • Maja S. Trumić

12 July 2021

Over the years, alternative procedures to the Bond grindability test have been proposed aiming to avoid the need for the standard mill or to reduce and simplify the grinding procedure. Some of them use the standard mill, while others are based on a n...

  • Article
  • Open Access
6 Citations
2,358 Views
15 Pages

12 July 2021

Recently, for calculating the effective pair interactions in liquid transition metals, we have developed an approach which includes the Wills-Harrison and Bretonnet-Silbert models as limit cases. Here, we apply this approach to noble liquid metals. T...

  • Article
  • Open Access
2,536 Views
13 Pages

Design of a Forming Process for Increasing the Contact Length of Corrugated Plates in Molten Carbonate Fuel Cells

  • Young-Seok Oh,
  • In Yong Moon,
  • Ho Won Lee,
  • Se-Jong Kim,
  • Jaimyun Jung and
  • Seong-Hoon Kang

12 July 2021

In molten carbonate fuel cell (MCFC) systems, it is known that the shape of corrugated plates has a significant influence on performance, durability, and cost. A corrugated plate with a repeating open trapezoidal-shaped slot supports membrane electro...

  • Article
  • Open Access
5 Citations
4,235 Views
15 Pages

On the Unique Microstructure and Properties of Ultra-High Carbon Bearing Steel Alloyed with Different Aluminum Contents

  • Jiaojiao Bai,
  • Wanli Zhang,
  • Yuhui Wang,
  • Cunyu Wang,
  • Xingpin Chen,
  • Zhiyue Shi,
  • Hui Wang and
  • Wenquan Cao

12 July 2021

In this study, ultra-high-carbon steels with 1.4% carbon content alloyed with three different aluminum contents, 2.0%, 4.0% and 6.0%, were studied on their tempering stability and temperature resistance. The results showed that the addition of Al sig...

  • Editorial
  • Open Access
3 Citations
2,830 Views
5 Pages

12 July 2021

Forming and heat treatment of metals are crucial technologies for final metallic material processing at the end of production line, before they are incorporated into the final products or crucial components of more and more demanding systems required...

  • Article
  • Open Access
6 Citations
3,224 Views
21 Pages

Comparison of the Processability and Influence on the Microstructure of Different Starting Powder Blends for Laser Powder Bed Fusion of a Fe3.5Si1.5C Alloy

  • Anna Luise Strauch,
  • Volker Uhlenwinkel,
  • Matthias Steinbacher,
  • Felix Großwendt,
  • Arne Röttger,
  • Abootorab Baqerzadeh Chehreh,
  • Frank Walther and
  • Rainer Fechte-Heinen

12 July 2021

This paper examines different blends of starting materials for alloy development in the laser powder bed fusion (LPBF) process. By using blends of individual elemental, ferroalloy and carbide powders instead of a pre-alloyed gas-atomized starting pow...

  • Feature Paper
  • Article
  • Open Access
12 Citations
7,358 Views
12 Pages

12 July 2021

In terms of production volume, aluminium is the leading metal in non-ferrous metallurgy. In particular, the recycling of aluminium-containing residues has strongly increased in recent years and will continue to gain importance in the future. Due to t...

  • Article
  • Open Access
14 Citations
5,143 Views
14 Pages

The Effect of TiN-, TiCN-, TiAlN-, and TiSiN Coated Tools on the Surface Defects and Geometric Tolerances of Holes in Multi-Spindle Drilling of Al2024 Alloy

  • Muhammad Aamir,
  • Adrian Davis,
  • William Keeble,
  • Ugur Koklu,
  • Khaled Giasin,
  • Ana Vafadar and
  • Majid Tolouei-Rad

11 July 2021

The integrity of machined holes depends on many parameters, some of which are related to the cutting tool (geometry, coating, material). Other influential parameters are related to the machining process variables (spindle speed, feed rate, workpiece...

  • Article
  • Open Access
16 Citations
3,258 Views
16 Pages

11 July 2021

Two kinds of 60NiTi powders were prepared by pure Ni mixed with Ti powders, and 55NiTi alloy powder with pure Ni powder and both the powders were fully mixed by alcohol ball milling. Two kinds of coatings (denoted as 60Ni-40Ti and 55NiTi-5Ni) were pr...

  • Article
  • Open Access
41 Citations
3,321 Views
17 Pages

Optimization of Process Control Parameters for WEDM of Al-LM25/Fly Ash/B4C Hybrid Composites Using Evolutionary Algorithms: A Comparative Study

  • Nagarajan Lenin,
  • Mahalingam Sivakumar,
  • Gurusamy Selvakumar,
  • Devaraj Rajamani,
  • Vinothkumar Sivalingam,
  • Munish Kumar Gupta,
  • Tadeusz Mikolajczyk and
  • Danil Yurievich Pimenov

11 July 2021

In this work, wire electrical discharge machining (WEDM) of aluminum (LM25) reinforced with fly ash and boron carbide (B4C) hybrid composites was performed to investigate the influence of reinforcement wt% and machining parameters on the performance...

  • Article
  • Open Access
6 Citations
4,712 Views
10 Pages

Induction Brazing for Rapid Localized Repair of Inconel 718

  • Aprilia Aprilia,
  • Jin Lee Tan,
  • Yongjing Yang,
  • Sung Chyn Tan and
  • Wei Zhou

10 July 2021

Vacuum furnace has been used for brazing repair of aerospace components, but it is a slow process which typically takes a few hours. The prolonged heating and cooling cycles could cause some adverse effects on the components such as excessive grain g...

  • Article
  • Open Access
12 Citations
3,263 Views
13 Pages

Effect of PWHT on the Microstructure and Mechanical Properties of Friction Stir Welded DP780 Steel

  • Umer Masood Chaudry,
  • Seung-Chang Han,
  • Fathia Alkelae and
  • Tea-Sung Jun

10 July 2021

In the present study, the effect of post-weld heat treatment (PWHT) on the microstructure and mechanical properties of friction stir welded (FSW) DP780 steel sheets was investigated. FSW was carried out at a constant tool rotation speed of 400 rpm an...

  • Feature Paper
  • Article
  • Open Access
12 Citations
3,300 Views
12 Pages

Settling of Copper Phases in Lime Modified Iron Silicate Slag

  • Jenny Isaksson,
  • Tommy Vikström,
  • Andreas Lennartsson,
  • Anton Andersson and
  • Caisa Samuelsson

10 July 2021

Copper in discarded slag decreases the profits and copper recovery during the pyrometallurgical extraction processes. The copper losses to slag can be reduced by using a settling furnace, in which mechanically entrained copper droplets separate from...

  • Article
  • Open Access
2 Citations
2,697 Views
10 Pages

Thermophysical Properties of Pipe Steel in the Liquid State

  • Vladimir S. Tsepelev,
  • Yuri N. Starodubtsev and
  • Nadezhda P. Tsepeleva

10 July 2021

The temperature dependences of the kinematic viscosity and surface tension of liquid pipe steel with different modes of melt preparation were investigated. A transition zone was found on the temperature dependences of the thermophysical properties, w...

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Metals - ISSN 2075-4701