materials-logo

Journal Browser

Journal Browser

Cutting Processes for Materials in Manufacturing—Second Edition

A special issue of Materials (ISSN 1996-1944). This special issue belongs to the section "Manufacturing Processes and Systems".

Deadline for manuscript submissions: 20 June 2025 | Viewed by 508

Special Issue Editors


E-Mail Website
Guest Editor
State Key Laboratory for Manufacturing Systems Engineering, Xi’an Jiaotong University, Xi’an 710049, China
Interests: numerical modeling; material removal processes; surface integrity; cryogenic machining; difficult-to-cut materials
Special Issues, Collections and Topics in MDPI journals

E-Mail Website
Guest Editor
Department of Industrial and Systems Engineering, The Hong Kong Polytechnic University, Hong Kong
Interests: metal cutting; difficult-to-cut materials; surface integrity; tool wear
Special Issues, Collections and Topics in MDPI journals

E-Mail Website
Guest Editor
School of Mechanical and Electronic Engineering, Wuhan University of Technology, Wuhan 430070, China
Interests: superalloy; metal cutting; surface integrity; cutting edge geometry
Special Issues, Collections and Topics in MDPI journals

E-Mail Website
Guest Editor
School of Mechanical Engineering, Tongji University, Shanghai, China
Interests: cutting; wear; alloy fatigue
Special Issues, Collections and Topics in MDPI journals

E-Mail Website
Guest Editor
College of Mechanical and Vehicle Engineering, Chongqing University, Chongqing, China
Interests: deep learning
Special Issues, Collections and Topics in MDPI journals

E-Mail Website
Guest Editor
School of Mechanical & Automotive Engineering, Qingdao University of Technology, Qingdao, China
Interests: cutting; superalloy; powder
Special Issues, Collections and Topics in MDPI journals

Special Issue Information

Dear Colleagues, 

This Special Issue aims to collect research on recent progress in the cutting processes of materials in manufacturing, not only for metals but also for composites, optic glass, or any other key engineering materials. High-efficiency and high-performance cutting of difficult-to-cut materials has been an important topic for over one hundred years. Our knowledge constantly needs to be updated as the emergence of new machining techniques and materials brings us towards a deeper understanding of cutting processes. Works on any topic within this scope are welcome for submission, for instance, material removal mechanisms, chip formation, cutting force, temperature, surface integrity, etc. The methods can be diverse and over multiple scales based on theoretical models, finite element methods, experiments, artificial intelligence, etc. 

Both research papers and review articles are welcome. We look forward to your contributions on (but not limited to) the following topics:

  • Conventional and non-conventional cutting processes;
  • Material removal mechanisms in cutting;
  • Multi-physics in cutting (strain, stress, force, temperature, etc.);
  • Machining-induced surface integrity;
  • Chip formation in cutting processes;
  • Tool performance and design of cutting tools or coatings;
  • Manufacturing of components with complex features;
  • Functional performance of machined components.

Dr. Hongguang Liu
Dr. Jian Weng
Dr. Kejia Zhuang
Dr. Dongdong Xu
Dr. Gang Wang
Dr. Benkai Li
Guest Editors

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Materials is an international peer-reviewed open access semimonthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2600 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • cutting processes
  • material removal mechanisms
  • cutting mechanics
  • surface integrity
  • chip formation
  • tool performance
  • functional surface

Benefits of Publishing in a Special Issue

  • Ease of navigation: Grouping papers by topic helps scholars navigate broad scope journals more efficiently.
  • Greater discoverability: Special Issues support the reach and impact of scientific research. Articles in Special Issues are more discoverable and cited more frequently.
  • Expansion of research network: Special Issues facilitate connections among authors, fostering scientific collaborations.
  • External promotion: Articles in Special Issues are often promoted through the journal's social media, increasing their visibility.
  • e-Book format: Special Issues with more than 10 articles can be published as dedicated e-books, ensuring wide and rapid dissemination.

Further information on MDPI's Special Issue policies can be found here.

Published Papers (1 paper)

Order results
Result details
Select all
Export citation of selected articles as:

Research

18 pages, 18473 KiB  
Article
Evaluation of Ultrasonic Vibration-Assisted Grinding in Multi-Process Profile Grinding of K4002 Nickel-Based Superalloy Blade Tenons
by Yang Cao, Yun He, Fei Liu, Benkai Li, Zheng Li, Xiaobo Guo and Zhangquan Lv
Materials 2025, 18(7), 1437; https://doi.org/10.3390/ma18071437 - 24 Mar 2025
Viewed by 205
Abstract
The fir-tree blade tenon is an important connection part of the turbine blade; its machining quality directly affects the life and power of the aeroengine. At present, the machining of the blade tenon requires multiple profile grinding processes. This study highlights the whole [...] Read more.
The fir-tree blade tenon is an important connection part of the turbine blade; its machining quality directly affects the life and power of the aeroengine. At present, the machining of the blade tenon requires multiple profile grinding processes. This study highlights the whole profile of the grinding processes of K4002 nickel-based superalloy blade tenons in ultrasonic vibration-assisted grinding (UVG). A probability superposition method was utilized to calculate the undeformed chip thickness and contact rate considering the random distribution of the abrasive grains and the overlap of the grinding trajectories. Subsequently, the grinding force, grinding temperature and surface integrity of the blade tenons in conventional grinding (CG) and UVG were investigated. The results indicate that the ultrasonic vibration causes intermittent cutting behavior which can reduce the contact rate to 0.6 at most. The grinding force, grinding temperature and surface integrity are deeply affected by the fir-tree shape of the blade tenon. The maximum grinding force occurs at the start of the full contact stage; surface burnout easily occurs in the middle top area of the blade tenon. Compared to CG, the use of UVG leads to an average reduction in the grinding force and temperature by 20% and 23%, respectively, improving the surface burnout of the K4002 superalloy. Full article
(This article belongs to the Special Issue Cutting Processes for Materials in Manufacturing—Second Edition)
Show Figures

Figure 1

Back to TopTop