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Advances in Manufacturing and Recycling of Energy Systems

A special issue of Energies (ISSN 1996-1073). This special issue belongs to the section "D: Energy Storage and Application".

Deadline for manuscript submissions: 5 December 2025 | Viewed by 272

Special Issue Editor


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Guest Editor
Department of Mechanical and Aerospace Engineering, University of Tennessee, Knoxville, TN 37996, USA
Interests: energy; sustainability; manufacturing; recycling; batteries

Special Issue Information

Dear Colleagues,

The global transition to sustainable and resilient energy systems demands innovations not only in the performance of batteries, fuel cells, and capacitors, but also in how these devices are manufactured, utilized, and ultimately recycled. This Special Issue aims to explore and promote cutting-edge research in the manufacturing and end-of-life management of energy storage and conversion systems.

We welcome original research articles, case studies, and reviews that address technological advancements, process optimization, material recovery, and circular economy strategies for electrochemical energy systems. Special attention will be given to work that supports scalable, environmentally responsible production and recycling methods, bridging the gap between laboratory innovation and industrial application.

This Special Issue will be of interest to researchers, engineers, and policymakers working to enhance the efficiency, sustainability, and circularity of modern energy systems.

Topics of interest include, but are not limited to, the following:

  • Advanced manufacturing techniques for energy storage and conversion systems (batteries, fuel cells, and capacitors);
  • Methods for increasing the manufacturability of energy materials;
  • Large-scale and scalable manufacturing of energy storage and conversion systems;
  • Reduction in energy consumption and carbon footprint in energy system manufacturing;
  • Design for disassembly, reuse, and recycling;
  • Recovery and reuse of critical raw materials from spent energy devices;
  • Lifecycle assessment and circular economy models in energy technologies;
  • Machine learning and AI for smart manufacturing, quality control, and process optimization;
  • Automation and robotics in energy systems manufacturing and recycling;
  • Digital twins and data-driven modeling for energy system lifecycle management;

Industrial case studies and innovations in sustainable supply chains

Prof. Dr. Siamak Farhad
Guest Editor

Manuscript Submission Information

Manuscripts should be submitted online at www.mdpi.com by registering and logging in to this website. Once you are registered, click here to go to the submission form. Manuscripts can be submitted until the deadline. All submissions that pass pre-check are peer-reviewed. Accepted papers will be published continuously in the journal (as soon as accepted) and will be listed together on the special issue website. Research articles, review articles as well as short communications are invited. For planned papers, a title and short abstract (about 100 words) can be sent to the Editorial Office for announcement on this website.

Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Energies is an international peer-reviewed open access semimonthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2600 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • sustainable manufacturing
  • energy systems manufacturing and scaleup
  • energy systems recycling
  • machine learning in manufacturing and recycling
  • energy material recovery and reuse

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Published Papers (1 paper)

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Research

15 pages, 3928 KiB  
Article
Environmental Stability of Li6PS5Cl0.5Br0.5 Electrolyte During Lithium Battery Manufacturing and a Simplified Test Protocol
by Eman Hassan and Siamak Farhad
Energies 2025, 18(13), 3391; https://doi.org/10.3390/en18133391 - 27 Jun 2025
Viewed by 235
Abstract
In this study, we investigate the environmental stability of the sulfide-based argyrodite solid electrolyte Li6PS5Cl0.5Br0.5, a promising candidate for all-solid-state lithium batteries due to its high ionic conductivity and favorable mechanical [...] Read more.
In this study, we investigate the environmental stability of the sulfide-based argyrodite solid electrolyte Li6PS5Cl0.5Br0.5, a promising candidate for all-solid-state lithium batteries due to its high ionic conductivity and favorable mechanical properties. Despite its potential, the material’s sensitivity to ambient air humidity presents challenges for large-scale battery manufacturing. Moisture exposure leads to performance degradation and the release of toxic hydrogen sulfide (H2S) gas, raising concerns for workplace safety. The objectives of this study are to validate the electrolyte synthesis process, evaluate the effects of air humidity exposure on its reactivity and ionic conductivity, and establish a standardized protocol for assessing environmental stability. We report a synthesis method based on ball milling and heat treatment that achieves an ionic conductivity of 2.11 mS/cm, along with a fundamental study incorporating modeling and formulation approaches to evaluate the electrolyte’s environmental stability. Furthermore, we introduce a simplified testing method for assessing environmental stability, which may serve as a benchmark protocol for the broader class of argyrodite solid electrolytes. Full article
(This article belongs to the Special Issue Advances in Manufacturing and Recycling of Energy Systems)
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