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The Microstructure and Properties of Laser-Cladded Ni-Based Self-Fluxing Alloy Coatings Reinforced by TiC Particles
Green Biocomposites Reinforced with Sida hermaphrodita Fibers
Dual-Function Nanostructured Coatings for Spinal Screws to Prevent Biofilms and Implant Failure
Super-Hydrophobic Photothermal Copper Foam for Multi-Scenario Solar Desalination: Integrating Anti-Icing, Self-Cleaning, and Mechanical Durability

Journal Description

Coatings

Coatings is an international, peer-reviewed, open access journal on coatings and surface engineering published monthly online by MDPI. The Korean Tribology Society (KTS) and The Chinese Society of Micro-Nano Technology (CSMNT) are affiliated with Coatings and their members receive discounts on the article processing charges.

Open Access— free for readers, with article processing charges (APC) paid by authors or their institutions.
High Visibility: indexed within Scopus, SCIE (Web of Science), Inspec, Ei Compendex, CAPlus / SciFinder, and other databases.
Journal Rank: JCR - Q2 (Physics, Applied) / CiteScore - Q2 (Surfaces, Coatings and Films)
Rapid Publication: manuscripts are peer-reviewed and a first decision is provided to authors approximately 14.7 days after submission; acceptance to publication is undertaken in 2.4 days (median values for papers published in this journal in the first half of 2025).
Recognition of Reviewers: reviewers who provide timely, thorough peer-review reports receive vouchers entitling them to a discount on the APC of their next publication in any MDPI journal, in appreciation of the work done.
Sections: published in 14 topical sections.
Testimonials: See what our editors and authors say about Coatings.

Impact Factor: 2.8 (2024); 5-Year Impact Factor: 3.0 (2024)

Imprint Information Journal Flyer Open Access ISSN: 2079-6412

Latest Articles

21 pages, 3340 KiB

Open AccessArticle

Simulation and Experimental Investigation on the Performance of Co-, Bi-, and La-Doped AgSnO₂ Contact Interface Models

by Yihong Lv, Jingqin Wang, Yuxuan Wang, Yancai Zhu and Ying Zhang

Coatings 2025, 15(8), 885; https://doi.org/10.3390/coatings15080885 - 29 Jul 2025

The inferior electrical conductivity and elevated hardness of AgSnO₂ electrical contact materials have impeded their development. To investigate the effects of Co, Bi, and La doping on the stability and electrical properties of AgSnO₂, this study established interfacial models of [...] Read more.

The inferior electrical conductivity and elevated hardness of AgSnO₂ electrical contact materials have impeded their development. To investigate the effects of Co, Bi, and La doping on the stability and electrical properties of AgSnO₂, this study established interfacial models of doped AgSnO₂ based on first-principles calculations initiated from the atomic structures of constituent materials, subsequently computing electronic structure parameters. The results indicate that doping effectively enhances the interfacial stability and bonding strength of AgSnO₂ and thereby predicted improved electrical contact performance. Doped SnO₂ powders were prepared experimentally using the sol–gel method, and AgSnO₂ contacts were fabricated using high-energy ball milling and powder metallurgy. Testing of wettability and electrical contact properties revealed reductions in arc energy, arcing time, contact resistance, and welding force post-doping. Three-dimensional profilometry and scanning electron microscopy (SEM) were employed to characterize electrical contact surfaces, elucidating the arc erosion mechanism of AgSnO₂ contact materials. Among the doped variants, La-doped electrical contact materials exhibited optimal performance (the lowest interfacial energy was 1.383 eV/Å² and wetting angle was 75.6°). The mutual validation of experiments and simulations confirms the feasibility of the theoretical calculation method. This study provides a novel theoretical method for enhancing the performance of AgSnO₂ electrical contact materials. Full article

(This article belongs to the Section Surface Engineering for Energy Harvesting, Conversion, and Storage)

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19 pages, 4549 KiB

Open AccessArticle

Synthesis, Structure, and Magnetic Properties of (Co/Eu) Co-Doped ZnO Nanoparticles

by Adil Guler

Coatings 2025, 15(8), 884; https://doi.org/10.3390/coatings15080884 - 29 Jul 2025

Transition-metal and rare-earth element co-doped ZnO nanoparticles have attracted significant attention due to their potential applications in spintronics and optoelectronics. In this study, Zn_0.95Co_0.01EuxO (x = 0.01–0.05) nanoparticles were synthesized using the sol–gel technique. The estimated stress, strain, and [...] Read more.

Transition-metal and rare-earth element co-doped ZnO nanoparticles have attracted significant attention due to their potential applications in spintronics and optoelectronics. In this study, Zn_0.95Co_0.01EuxO (x = 0.01–0.05) nanoparticles were synthesized using the sol–gel technique. The estimated stress, strain, and crystallite sizes of the synthesized Co/Eu co-doped ZnO nanoparticles were calculated using the Williamson–Hall method, and their electron spin resonance (ESR) properties were investigated to examine the effect on their magnetic and structural properties. X-ray diffraction (XRD) analysis confirmed the presence of a single-phase structure. Surface morphology, elemental composition, crystal quality, defect types, density, and magnetic behavior were characterized using scanning electron microscope (SEM), electron-dispersive spectroscopy (EDS), and ESR techniques, respectively. The effect of Eu concentration on the linewidth (ΔBpp) and g-factor in the ESR spectra was studied. By correlating ESR results with the obtained structural properties, room-temperature ferromagnetic behavior was identified. Full article

(This article belongs to the Section Surface Engineering for Energy Harvesting, Conversion, and Storage)

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25 pages, 9707 KiB

Open AccessArticle

Mesoscale Mechanical Analysis of Concrete Based on a 3D Random Aggregate Model

by Shuaishuai Wei, Huan Zhang, Ding Wang, Xuchun Wang and Mengdi Cao

Coatings 2025, 15(8), 883; https://doi.org/10.3390/coatings15080883 - 29 Jul 2025

The shape, size, and interfacial transition zone (ITZ) of aggregates significantly impact the nonlinear mechanical behavior of concrete. This study investigates concrete’s mechanical response and damage mechanisms by developing a three-dimensional, three-phase mesoscale model comprising coarse aggregates, mortar, and ITZ to explore the [...] Read more.

The shape, size, and interfacial transition zone (ITZ) of aggregates significantly impact the nonlinear mechanical behavior of concrete. This study investigates concrete’s mechanical response and damage mechanisms by developing a three-dimensional, three-phase mesoscale model comprising coarse aggregates, mortar, and ITZ to explore the compressive performance of concrete. A method for simulating the random distribution of aggregates based on three-dimensional grid partitioning is proposed, where the value of each grid point represents the maximum aggregate radius that can be accommodated if the point serves as the aggregate center. Aggregates are generated by randomly selecting grid points that meet specific conditions, avoiding overlapping distributions and significantly improving computational efficiency as the generation progresses. This model effectively enhances the precision and efficiency of aggregate distribution and provides a reliable tool for studying the random distribution characteristics of aggregates in concrete. Additionally, an efficient discrete element model (DEM) was established based on this mesoscale model to simulate the compressive behavior of concrete, including failure modes and stress–strain curves. The effects of aggregate shape and maximum aggregate size on the uniaxial compressive failure behavior of concrete specimens were investigated. Aggregate shape has a particular influence on the compressive strength of concrete, and the compressive strength decreases with an increase in maximum aggregate size. Combined with existing experimental results, the proposed mesoscale model demonstrates high reliability in analyzing the compressive performance of concrete, providing valuable insights for further research on the mechanical properties of concrete. Full article

(This article belongs to the Special Issue Advances in Pavement Materials and Civil Engineering)

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11 pages, 4704 KiB

Open AccessArticle

The Effect of Low-ΣCSL Grain Boundary Proportion on Molten Salt-Induced Hot Corrosion Behavior in Nickel-Based Alloy Welds

by Tingxi Chai, Youjun Yu, Hongtong Xu, Jing Han and Liqin Yan

Coatings 2025, 15(8), 882; https://doi.org/10.3390/coatings15080882 - 28 Jul 2025

To enhance the molten salt corrosion resistance of Ni200 alloy plasma arc welds, the welds were subjected to tensile deformation followed by heat treatment. The grain boundary character distribution (GBCD) was analyzed using electron backscatter diffraction (EBSD) in conjunction with orientation imaging microscopy [...] Read more.

To enhance the molten salt corrosion resistance of Ni200 alloy plasma arc welds, the welds were subjected to tensile deformation followed by heat treatment. The grain boundary character distribution (GBCD) was analyzed using electron backscatter diffraction (EBSD) in conjunction with orientation imaging microscopy (OIM). A constant-temperature corrosion test at 900 °C was conducted to evaluate the impact of GBCD on the corrosion resistance of the welds. Results demonstrated that after processing with 6% tensile deformation, and annealing at 950 °C for 30 min, the fraction of low-ΣCSL grain boundaries increased from 1.2% in the as-welded condition to 57.3%, and large grain clusters exhibiting Σ3ⁿ orientation relationships were formed. During the heat treatment, an increased number of recrystallization nucleation sites led to a reduction in average grain size from 323.35 μm to 171.38 μm. When exposed to a high-temperature environment of 75% Na₂SO₄-25% NaCl mixed molten salt, the corrosion behavior was characterized by intergranular attack, with oxidation and sulfidation reactions resulting in the formation of NiO and Ni₃S₂. The corrosion resistance of Grain boundary engineering (GBE)-treated samples was significantly superior to that of Non-GBE samples, with respective corrosion rates of 0.3397 mg/cm²·h and 0.8484 mg/cm²·h. These findings indicate that grain boundary engineering can effectively modulate the grain boundary character distribution in Ni200 alloy welds, thereby enhancing their resistance to molten salt corrosion. Full article

(This article belongs to the Section Corrosion, Wear and Erosion)

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17 pages, 3329 KiB

Open AccessArticle

Mechanistic Insights into Corrosion and Protective Coating Performance of X80 Pipeline Steel in Xinjiang’s Cyclic Freeze–Thaw Saline Soil Environments

by Gang Cheng, Yuqi Wang, Yiming Dai, Shiyi Zhang, Bin Wei, Chang Xiao and Xian Zhang

Coatings 2025, 15(8), 881; https://doi.org/10.3390/coatings15080881 - 28 Jul 2025

This study systematically investigated the corrosion evolution and protective mechanisms of X80 pipeline steel in Xinjiang’s saline soil environments under freeze–thaw cycling conditions. Combining regional soil characterization with laboratory-constructed corrosion systems, we employed electrochemical impedance spectroscopy, potentiodynamic polarization, and surface analytical techniques to [...] Read more.

This study systematically investigated the corrosion evolution and protective mechanisms of X80 pipeline steel in Xinjiang’s saline soil environments under freeze–thaw cycling conditions. Combining regional soil characterization with laboratory-constructed corrosion systems, we employed electrochemical impedance spectroscopy, potentiodynamic polarization, and surface analytical techniques to quantify temporal–spatial corrosion behavior across 30 freeze–thaw cycles. Experimental results revealed a distinctive corrosion resistance pattern: initial improvement (cycles 1–10) attributed to protective oxide layer formation, followed by accelerated degradation (cycles 10–30) due to microcrack propagation and chloride accumulation. Synchrotron X-ray diffraction analyses identified sulfate–chloride ion synergism as the primary driver of localized corrosion disparities in heterogeneous soil matrices. A comparative evaluation of asphalt-coated specimens demonstrated a 62%–89% corrosion rate reduction, with effectiveness directly correlating with coating integrity and thickness (200–500 μm range). Molecular dynamics simulations using Materials Studio revealed atomic-scale ion transport dynamics at coating–substrate interfaces, showing preferential Cl⁻ permeation through coating defects. These multiscale findings establish quantitative relationships between environmental stressors, coating parameters, and corrosion kinetics, providing a mechanistic framework for optimizing protective coatings in cold-region pipeline applications. Full article

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16 pages, 8118 KiB

Open AccessArticle

The Influence of Long-Term Service on the Mechanical Properties and Energy Dissipation Capacity of Flexible Anti-Collision Rings

by Junhong Zhou, Jia Lu, Wei Jiang, Ang Li, Hancong Shao, Zixiao Huang, Fei Wang and Qiuwei Yang

Coatings 2025, 15(8), 880; https://doi.org/10.3390/coatings15080880 - 27 Jul 2025

This study investigates the long-term performance of flexible anti-collision rings after 12 years of service on the Xiangshan Port Highway Bridge. Stepwise loading–unloading tests at multiple loading rates (0.8–80 mm/s) were performed on the anti-collision rings, with full-field strain measurement via digital image [...] Read more.

This study investigates the long-term performance of flexible anti-collision rings after 12 years of service on the Xiangshan Port Highway Bridge. Stepwise loading–unloading tests at multiple loading rates (0.8–80 mm/s) were performed on the anti-collision rings, with full-field strain measurement via digital image correlation (DIC) technology. The results show that: The mechanical response of the anti-collision ring shows significant asymmetric tension–compression, with the tensile peak force being 6.8 times that of compression. A modified Johnson–Cook model was developed to accurately characterize the tension–compression force–displacement behavior across varying strain rates (0.001–0.1 s⁻¹). The DIC full-field strain analysis reveals that the clamping fixture significantly influences the tensile deformation mode of the anti-collision ring by constraining its inner wall movement, thereby altering strain distribution patterns. Despite exhibiting a corrosion gradient from severe underwater degradation to minimal surface weathering, all tested rings demonstrated consistent mechanical performance, verifying the robust protective capability of the rubber coating in marine service conditions. Full article

(This article belongs to the Special Issue Development and Characterization of New Construction Materials and Coatings)

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14 pages, 2594 KiB

Open AccessArticle

Low-Temperature Performance and Thermal Control of Asphalt Modified with Microencapsulated Phase-Change Materials

by Liming Zhang, Junmao Wang, Jinhua Wu, Ran Zhang, Yinchuan Guo, Hongbo Shen, Xinghua Liu and Kuncan Li

Coatings 2025, 15(8), 879; https://doi.org/10.3390/coatings15080879 - 26 Jul 2025

Conventional asphalt is prone to cracking in cold climates due to its poor flexibility and limited ability to regulate temperature. This study investigates the use of low-temperature microencapsulated phase-change materials (MPCMs) to improve both the thermal storage and low-temperature performance of asphalt. MPCMs [...] Read more.

Conventional asphalt is prone to cracking in cold climates due to its poor flexibility and limited ability to regulate temperature. This study investigates the use of low-temperature microencapsulated phase-change materials (MPCMs) to improve both the thermal storage and low-temperature performance of asphalt. MPCMs were incorporated into asphalt through physical blending at various concentrations. The physical, thermal, and rheological properties of the asphalt were then systematically evaluated. Tests included penetration, softening point, ductility, thermogravimetric analysis (TGA), and dynamic shear rheometer (DSR). The addition of MPCMs increased penetration and ductility. It slightly reduced the softening point and viscosity. These changes suggest improved flexibility and workability at low temperatures. Rheological tests showed reductions in rutting and fatigue factors. This indicates better resistance to thermal and mechanical stresses. Bending Beam Rheometer (BBR) results further confirmed that MPCMs lowered creep stiffness and increased the m-value. These findings demonstrate improved crack resistance under cold conditions. Thermal cycling tests also showed that MPCMs delayed the cooling process and reduced temperature fluctuations. This highlights their potential to enhance both energy efficiency and the durability of asphalt pavements in cold regions. Full article

(This article belongs to the Special Issue Synthesis and Application of Functional Polymer Coatings)

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Graphical abstract

31 pages, 5261 KiB

Open AccessReview

Wear- and Corrosion-Resistant Coatings for Extreme Environments: Advances, Challenges, and Future Perspectives

by Subin Antony Jose, Zachary Lapierre, Tyler Williams, Colton Hope, Tryon Jardin, Roberto Rodriguez and Pradeep L. Menezes

Coatings 2025, 15(8), 878; https://doi.org/10.3390/coatings15080878 - 26 Jul 2025

Tribological processes in extreme environments pose serious material challenges, requiring coatings that resist both wear and corrosion. This review summarizes recent advances in protective coatings engineered for extreme environments such as high temperatures, chemically aggressive media, and high-pressure and abrasive domains, as well [...] Read more.

Tribological processes in extreme environments pose serious material challenges, requiring coatings that resist both wear and corrosion. This review summarizes recent advances in protective coatings engineered for extreme environments such as high temperatures, chemically aggressive media, and high-pressure and abrasive domains, as well as cryogenic and space applications. A comprehensive overview of promising coating materials is provided, including ceramic-based coatings, metallic and alloy coatings, and polymer and composite systems, as well as nanostructured and multilayered architectures. These materials are deployed using advanced coating technologies such as thermal spraying (plasma spray, high-velocity oxygen fuel (HVOF), and cold spray), chemical and physical vapor deposition (CVD and PVD), electrochemical methods (electrodeposition), additive manufacturing, and in situ coating approaches. Key degradation mechanisms such as adhesive and abrasive wear, oxidation, hot corrosion, stress corrosion cracking, and tribocorrosion are examined with coating performance. The review also explores application-specific needs in aerospace, marine, energy, biomedical, and mining sectors operating in aggressive physiological environments. Emerging trends in the field are highlighted, including self-healing and smart coatings, environmentally friendly coating technologies, functionally graded and nanostructured coatings, and the integration of machine learning in coating design and optimization. Finally, the review addresses broader considerations such as scalability, cost-effectiveness, long-term durability, maintenance requirements, and environmental regulations. This comprehensive analysis aims to synthesize current knowledge while identifying future directions for innovation in protective coatings for extreme environments. Full article

(This article belongs to the Special Issue Advanced Tribological Coatings: Fabrication and Application)

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26 pages, 10667 KiB

Open AccessArticle

Influence of Nitrogen and Hydrogen Addition on Composition, Morphology, Adhesion, and Wear Resistance of Amorphous Carbon Coatings Produced by RFCVD Method on Surface-Hardened Ultra-Fine Grained Bainitic 30HGSNA Steel

by Karol Wunsch, Tomasz Borowski, Emilia Skołek, Agata Roguska, Rafał Chodun, Michał Urbańczyk, Krzysztof Kulikowski, Maciej Spychalski, Andrzej Wieczorek and Jerzy Robert Sobiecki

Coatings 2025, 15(8), 877; https://doi.org/10.3390/coatings15080877 - 26 Jul 2025

Ultra-fine-grained bainitic (UFGB) steels offer excellent mechanical properties, which can be further improved by applying diamond-like carbon (DLC) coatings. However, poor adhesion between the coating and substrate remains a key limitation. Since the steel’s microstructure degrades at high temperatures, enhancing adhesion without heating [...] Read more.

Ultra-fine-grained bainitic (UFGB) steels offer excellent mechanical properties, which can be further improved by applying diamond-like carbon (DLC) coatings. However, poor adhesion between the coating and substrate remains a key limitation. Since the steel’s microstructure degrades at high temperatures, enhancing adhesion without heating the substrate is essential. This study investigates surface hardening combined with simultaneous nitrogen and hydrogen doping during the Radio Frequency Chemical Vapor Deposition (RFCVD) process to improve coating performance. Varying gas compositions were tested to assess their effects on coating properties. Nitrogen incorporation decreased hardness from 12 GPa to 9 GPa but improved adhesion, while hydrogen limited damage after coating failure. Optimizing the gas mixture led to enhanced adhesion and wear resistance. Raman and X-ray photoelectron spectroscopy (XPS) analyses confirmed that the optimized coatings had the highest sp³ bond content and elevated nitrogen levels. While both hardness and adhesion contributed to wear resistance, no direct link to coating thickness was found. Overall, co-doping with nitrogen and hydrogen is an effective approach to improve adhesion and wear resistance without requiring high processing temperatures or complex equipment. Full article

(This article belongs to the Special Issue Recent Advances in Surface Functionalisation, 2nd Edition)

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19 pages, 6832 KiB

Open AccessArticle

Study on the Optimization of Textured Coating Tool Parameters Under Thermal Assisted Process Conditions

by Xin Tong, Xiyue Wang, Xinyu Li and Baiyi Wang

Coatings 2025, 15(8), 876; https://doi.org/10.3390/coatings15080876 - 25 Jul 2025

As manufacturing demands for challenging-to-machine metallic materials continue to evolve, the performance of cutting tools has emerged as a critical limiting factor. The synergistic application of micro-texture and coating in cutting tools can improve various properties. For the processing of existing micro-texture, because [...] Read more.

As manufacturing demands for challenging-to-machine metallic materials continue to evolve, the performance of cutting tools has emerged as a critical limiting factor. The synergistic application of micro-texture and coating in cutting tools can improve various properties. For the processing of existing micro-texture, because of the fast cooling and heating processing method of laser, there are defects such as remelted layer stacking and micro-cracks on the surface after processing. This study introduces a preheating-assisted technology aimed at optimizing the milling performance of textured coated tools. A milling test platform was established to evaluate the performance of these tools on titanium alloys under thermally assisted conditions. The face-centered cubic response surface methodology, as part of the central composite design (CCD) experimental framework, was employed to investigate the interaction effects of micro-texture preparation parameters and thermal assistance temperature on milling performance. The findings indicate a significant correlation between thermal assistance temperature and tool milling performance, suggesting that an appropriately selected thermal assistance temperature can enhance both the milling efficiency of the tool and the surface quality of the titanium alloy. Utilizing the response surface methodology, a multi-objective optimization of the textured coating tool-preparation process was conducted, resulting in the following optimized parameters: laser power of 45 W, scanning speed of 1576 mm/s, the number of scans was 7, micro-texture spacing of 130 μm, micro-texture diameter of 30 μm, and a heat-assisted temperature of 675.15 K. Finally, the experimental platform of optimization results is built, which proves that the optimization results are accurate and reliable, and provides theoretical basis and technical support for the preparation process of textured coating tools. It is of great significance to realize high-precision and high-quality machining of difficult-to-machine materials such as titanium alloy. Full article

(This article belongs to the Special Issue Cutting Performance of Coated Tools)

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29 pages, 42729 KiB

Open AccessArticle

Sustainable and Functional Polymeric Coating for Wood Preservation

by Ramona Marina Grigorescu, Rodica-Mariana Ion, Lorena Iancu, Sofia Slamnoiu-Teodorescu, Anca Irina Gheboianu, Elvira Alexandrescu, Madalina Elena David, Mariana Constantin, Iuliana Raut, Celina Maria Damian, Cristian-Andi Nicolae and Bogdan Trica

Coatings 2025, 15(8), 875; https://doi.org/10.3390/coatings15080875 - 25 Jul 2025

The development of sustainable and functional nanocomposites has attracted considerable attention in recent years due to their broad spectrum of potential applications, including wood preservation. Also, a global goal is to reuse the large volumes of waste for environmental issues. In this context, [...] Read more.

The development of sustainable and functional nanocomposites has attracted considerable attention in recent years due to their broad spectrum of potential applications, including wood preservation. Also, a global goal is to reuse the large volumes of waste for environmental issues. In this context, the aim of the study was to obtain soda lignin particles, to graft ZnO nanoparticles onto their surface and to apply these hybrids, embedded into a biodegradable polymer matrix, as protection/preservation coating for oak wood. The organic–inorganic hybrids were characterized in terms of compositional, structural, thermal, and morphological properties that confirm the efficacy of soda lignin extraction and ZnO grafting by physical adsorption onto the decorating support and by weak interactions and coordination bonding between the components. The developed solution based on poly(3-hydroxybutyrate-co-3-hydroxyvalerate) and lignin-ZnO was applied to oak wood specimens by brushing, and the improvement in hydrophobicity (evaluated by water absorption that decreased by 48.8% more than wood, humidity tests where the treated sample had a humidity of 4.734% in comparison with 34.911% for control, and contact angle of 97.8° vs. 80.5° for untreated wood) and UV and fungal attack protection, while maintaining the color and aspect of specimens, was sustained. L.ZnO are well dispersed into the polymer matrix, ensuring a smooth and less porous wood surface. According to the results, the obtained wood coating using both a biodegradable polymeric matrix and a waste-based preservative can be applied for protection against weathering degradation factors, with limited water uptake and swelling of the wood, UV shielding, reduced wood discoloration and photo-degradation, effective protection against fungi, and esthetic quality. Full article

(This article belongs to the Special Issue Syntheses, Properties and Applications of Organic Dyes and Pigments Coatings—2nd Edition)

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16 pages, 4296 KiB

Open AccessFeature PaperArticle

Enhanced Photocathodic Protection Performance of TiO₂/NiCo₂S₄ Composites for 304 Stainless Steel

by Honggang Liu, Hong Li, Xuan Zhang, Baizhao Xing, Zhuangzhuang Sun and Yanhui Li

Coatings 2025, 15(8), 874; https://doi.org/10.3390/coatings15080874 - 25 Jul 2025

To address the corrosion of 304 stainless steel in marine environments, TiO₂/NiCo₂S₄ composite photoanodes were fabricated via anodic oxidation and hydrothermal methods. X-ray diffraction, scanning electron microscope, energy-dispersive x-ray spectroscopy, and x-ray photoelectron spectroscopy analyses indicated the growth [...] Read more.

To address the corrosion of 304 stainless steel in marine environments, TiO₂/NiCo₂S₄ composite photoanodes were fabricated via anodic oxidation and hydrothermal methods. X-ray diffraction, scanning electron microscope, energy-dispersive x-ray spectroscopy, and x-ray photoelectron spectroscopy analyses indicated the growth of hexagonal NiCo₂S₄ particles on anatase TiO₂ nanotube arrays, forming a type-II heterojunction. Spectroscopy of ultraviolet-visible diffuse reflectance absorption showed that NiCo₂S₄ extended TiO₂’s light absorption into the visible region. Electrochemical tests revealed that under visible light, the composite photoanode decreased the corrosion potential of 304ss to −0.7 V vs. SCE and reduced charge transfer resistance by 20% compared to pure TiO₂. The enhanced performance stemmed from efficient electron-hole separation and transport enabled by the type-II heterojunction. Cyclic voltammetry tests indicated the composite’s electrochemical active surface area increased 1.8-fold, demonstrating superior catalytic activity. In conclusion, the TiO₂/NiCo₂S₄ composite photoanode offers an effective approach for marine corrosion protection of 304ss. Full article

(This article belongs to the Section Surface Engineering for Energy Harvesting, Conversion, and Storage)

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21 pages, 1993 KiB

Open AccessArticle

Effect of Chitosan Gum Arabic-Coated Tung Oil Microcapsules on the Performance of UV Coating on Cherry Wood Surface

by Yang Dong, Jinzhe Deng and Xiaoxing Yan

Coatings 2025, 15(8), 873; https://doi.org/10.3390/coatings15080873 - 25 Jul 2025

This study enhanced the self-healing performance of cherry wood furniture coatings by incorporating chitosan gum arabic-coated tung oil (CGA-T) microcapsules (types 1 and 2) into UV topcoats at 3%–15% concentrations. Multi-layer coated samples were systematically evaluated for optical, mechanical, and self-healing properties. Results [...] Read more.

This study enhanced the self-healing performance of cherry wood furniture coatings by incorporating chitosan gum arabic-coated tung oil (CGA-T) microcapsules (types 1 and 2) into UV topcoats at 3%–15% concentrations. Multi-layer coated samples were systematically evaluated for optical, mechanical, and self-healing properties. Results demonstrated that microcapsules conferred self-healing ability, but concentrations >9% reduced reflectance (min 39.20%), increased color difference (max ΔE = 8.35), decreased gloss (max 35.25% loss at 60°), and raised roughness (max 1.79 μm). Mechanically, impact resistance improved (to grade 3), while adhesion declined (to grade 3) and hardness decreased (4H→2H). Self-healing performance peaked at 9% microcapsule 2 content (31.32% healing rate), with optimal overall performance at 6%. The 6% microcapsule 2 formulation (Sample 7) achieved the best overall balance among optical, mechanical, and self-healing properties, demonstrating its suitability for practical applications. Full article

(This article belongs to the Section Functional Polymer Coatings and Films)

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15 pages, 10697 KiB

Open AccessArticle

Simple and Rapid Fabrication of Hydrophobic Coatings by a One-Step Spraying Method and Its Properties

by Rui Xu, Yue Yu, Ben Peng, Guanghua Lu, Xiujun Xing, Changsheng Yue and Lei Zhang

Coatings 2025, 15(8), 872; https://doi.org/10.3390/coatings15080872 - 25 Jul 2025

This study employed sodium laurate solution as the raw material to fabricate superhydrophobic coatings on cement-based substrates via a facile one-step spraying method. To optimize the processing parameters, the influence of solution concentration on substrate wettability was investigated, leading to the identification of [...] Read more.

This study employed sodium laurate solution as the raw material to fabricate superhydrophobic coatings on cement-based substrates via a facile one-step spraying method. To optimize the processing parameters, the influence of solution concentration on substrate wettability was investigated, leading to the identification of the optimal concentration. Subsequently, superhydrophobic coatings were fabricated under these optimized conditions, and their wettability, mechanical durability, chemical corrosion resistance, and surface repairability were systematically characterized. The results revealed that the coating fabricated with a 0.3% sodium laurate solution exhibited an obvious regular, flaky, rough microstructure, achieving a water contact angle (WCA) of 154° ± 2° and a sliding angle (SA) of 2.9°. The coating demonstrated superhydrophobicity (WCA > 150° and SA < 10°), self-cleaning capability, mechanical durability, chemical corrosion resistance, and environmental stability; furthermore, the abraded surface can be restored to be superhydrophobic by simple and rapid repair. Full article

(This article belongs to the Section Surface Characterization, Deposition and Modification)

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12 pages, 16238 KiB

Open AccessArticle

Degradation of HVOF-MCrAlY + APS-Nanostructured YSZ Thermal Barrier Coatings

by Weijie R. Chen, Chao Li, Yuxian Cheng, Hongying Li, Xiao Zhang and Lu Wang

Coatings 2025, 15(8), 871; https://doi.org/10.3390/coatings15080871 - 24 Jul 2025

The degradation process of HVOF-MCrAlY + APS-nanostructured YSZ (APS-nYSZ) thermal barrier coatings, produced using gas turbine OEM-approved MCrAlY powders, is investigated by studying the TGO growth and crack propagation behaviors in a thermal cycling environment. The TGO growth yields a parabolic mechanism on [...] Read more.

The degradation process of HVOF-MCrAlY + APS-nanostructured YSZ (APS-nYSZ) thermal barrier coatings, produced using gas turbine OEM-approved MCrAlY powders, is investigated by studying the TGO growth and crack propagation behaviors in a thermal cycling environment. The TGO growth yields a parabolic mechanism on the surfaces of all HVOF-MCrAlYs, and the growth rate increases with the aluminum content in the “classical” MCrAlYs. The APS-nYSZ layer comprises micro-structured YSZ (mYSZ) and nanostructured YSZ (nYSZ) zones. Both mYSZ/mYSZ and mYSZ/nYSZ interfaces appear to be crack nucleation sites, resulting in crack propagation and consequent crack coalescence within the APS-nYSZ layer in the APS-nYSZ/HVOF-MCrAlY vicinity. Crack propagation in the TBCs can be characterized as a steady-state crack propagation stage, where crack length has a nearly linear relationship with TGO thickness, and an accelerating crack propagation stage, which is apparently a result of the coalescence of neighboring cracks. All TBCs fail in the same way as APS-/HVOF-MCrAlY + APS-conventional YSZ analogs, but the difference in thermal cycling lives is not substantial, although the HVOF-low Al-NiCrAlY encounters chemical failure in the early stage of thermal cycling. Full article

(This article belongs to the Special Issue Thermal Barrier Coatings: Materials, Processes, Properties and Applications)

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22 pages, 7139 KiB

Open AccessArticle

Influence of Fe Ions on the Surface, Microstructural and Optical Properties of Solution Precursor Plasma-Sprayed TiO₂ Coatings

by Key Simfroso, Romnick Unabia, Anna Gibas, Michał Mazur, Paweł Sokołowski and Rolando Candidato, Jr.

Coatings 2025, 15(8), 870; https://doi.org/10.3390/coatings15080870 - 24 Jul 2025

This work investigates on how Fe incorporation influences the surface, microstructural, and optical properties of solution precursor plasma-sprayed TiO₂ coatings. The Fe-TiO₂ coatings were prepared using titanium isopropoxide and iron acetylacetonate as precursors, with ethanol as the solvent. X-ray diffraction analysis [...] Read more.

This work investigates on how Fe incorporation influences the surface, microstructural, and optical properties of solution precursor plasma-sprayed TiO₂ coatings. The Fe-TiO₂ coatings were prepared using titanium isopropoxide and iron acetylacetonate as precursors, with ethanol as the solvent. X-ray diffraction analysis revealed the existence of both anatase and rutile TiO₂ phases, with a predominant rutile phase, also confirmed by Raman spectroscopy. There was an increase in the anatase crystals upon the addition of Fe ions. A longer spray distance further enhanced the anatase content and reduced the average TiO₂ crystallite sizes present in the Fe-added coatings. SEM cross-sectional images displayed finely grained, densely packed deposits in the Fe-added coatings. UV-Vis spectroscopy showed visible-light absorption by the Fe-TiO₂ coatings, with reduced band gap energies ranging from 2.846 ± 0.002 eV to 2.936 ± 0.003 eV. Photoluminescence analysis showed reduced emission intensity at 356 nm (3.48 eV) for the Fe-TiO₂ coatings. These findings confirm solution precursor plasma spray to be an effective method for developing Fe-TiO₂ coatings with potential application as visible-light-active photocatalysts. Full article

(This article belongs to the Special Issue Interfacial Electrochemistry of Coatings Produced or Applied in Solution)

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32 pages, 2043 KiB

Open AccessReview

Review on Metal (-Oxide, -Nitride, -Oxy-Nitride) Thin Films: Fabrication Methods, Applications, and Future Characterization Methods

by Georgi Kotlarski, Daniela Stoeva, Dimitar Dechev, Nikolay Ivanov, Maria Ormanova, Valentin Mateev, Iliana Marinova and Stefan Valkov

Coatings 2025, 15(8), 869; https://doi.org/10.3390/coatings15080869 - 24 Jul 2025

During the last few years, the requirements for highly efficient, sustainable, and versatile materials in modern biomedicine, aircraft and aerospace industries, automotive production, and electronic and electrical engineering applications have increased. This has led to the development of new and innovative methods for [...] Read more.

During the last few years, the requirements for highly efficient, sustainable, and versatile materials in modern biomedicine, aircraft and aerospace industries, automotive production, and electronic and electrical engineering applications have increased. This has led to the development of new and innovative methods for material modification and optimization. This can be achieved in many different ways, but one such approach is the application of surface thin films. They can be conductive (metallic), semi-conductive (metal-ceramic), or isolating (polymeric). Special emphasis is placed on applying semi-conductive thin films due to their unique properties, be it electrical, chemical, mechanical, or other. The particular thin films of interest are composite ones of the type of transition metal oxide (TMO) and transition metal nitride (TMN), due to their widespread configurations and applications. Regardless of the countless number of studies regarding the application of such films in the aforementioned industrial fields, some further possible investigations are necessary to find optimal solutions for modern problems in this topic. One such problem is the possibility of characterization of the applied thin films, not via textbook approaches, but through a simple, modern solution using their electrical properties. This can be achieved on the basis of measuring the films’ electrical impedance, since all different semi-conductive materials have different impedance values. However, this is a huge practical work that necessitates the collection of a large pool of data and needs to be based on well-established methods for both characterization and formation of the films. A thorough review on the topic of applying thin films using physical vapor deposition techniques (PVD) in the field of different modern applications, and the current results of such investigations are presented. Furthermore, current research regarding the possible methods for applying such films, and the specifics behind them, need to be summarized. Due to this, in the present work, the specifics of applying thin films using PVD methods and their expected structure and properties were evaluated. Special emphasis was paid to the electrical impedance spectroscopy (EIS) method, which is typically used for the investigation and characterization of electrical systems. This method has increased in popularity over the last few years, and its applicability in the characterization of electrical systems that include thin films formed using PVD methods was proven many times over. However, a still lingering question is the applicability of this method for backwards engineering of thin films. Currently, the EIS method is used in combination with traditional techniques such as X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), energy-dispersive X-ray spectroscopy (EDX), and others. There is, however, a potential to predict the structure and properties of thin films using purely a combination of EIS measurements and complex theoretical models. The current progress in the development of the EIS measurement method was described in the present work, and the trend is such that new theoretical models and new practical testing knowledge was obtained that help implement the method in the field of thin films characterization. Regardless of this progress, much more future work was found to be necessary, in particular, practical measurements (real data) of a large variety of films, in order to build the composition–structure–properties relationship. Full article

(This article belongs to the Section Thin Films)

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11 pages, 935 KiB

Open AccessArticle

Rescue Blankets in Direct Exposure to Lightning Strikes—An Experimental Study

by Markus Isser, Wolfgang Lederer, Daniel Schwaiger, Mathias Maurer, Sandra Bauchinger and Stephan Pack

Coatings 2025, 15(8), 868; https://doi.org/10.3390/coatings15080868 - 23 Jul 2025

Lightning strikes pose a significant risk during outdoor activities. The connection between conventionally used rescue blankets in alpine emergencies and the risk of lightning injury is unclear. This experimental study investigated whether rescue blankets made of aluminum-coated polyethylene terephthalate increase the likelihood of [...] Read more.

Lightning strikes pose a significant risk during outdoor activities. The connection between conventionally used rescue blankets in alpine emergencies and the risk of lightning injury is unclear. This experimental study investigated whether rescue blankets made of aluminum-coated polyethylene terephthalate increase the likelihood of lightning injuries. High-voltage experiments of up to 2.5 MV were conducted in a controlled laboratory setting, exposing manikins to realistic lightning discharges. In a balanced test environment, two conventionally used brands were investigated. Upward leaders frequently formed on the edges along the fold lines of the foils and were significantly longer in crumpled rescue blankets (p = 0.004). When a lightning strike occurred, the thin metallic layer evaporated at the contact point without igniting the blanket or damaging the underlying plastic film. The blankets diverted surface currents and prevented current flow to the manikins, indicating potentially protective effects. The findings of this experimental study suggest that upward leaders rise from the edge areas of rescue blankets, although there is no increased risk for a direct strike. Rescue blankets may even provide partial protection against exposure to electrical charges. Full article

(This article belongs to the Special Issue Advances in Alloy Coatings: Tailored Performance for Modern Applications)

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24 pages, 4710 KiB

Open AccessArticle

Preparation of Tung Oil Microcapsules Coated with Chitosan Sodium Tripolyphosphate and Their Effects on Coating Film Properties

by Yang Dong, Jinzhe Deng and Xiaoxing Yan

Coatings 2025, 15(8), 867; https://doi.org/10.3390/coatings15080867 - 23 Jul 2025

To address the high drying temperature, low yield, and low coating rate that characterize traditional chitosan/gum arabic microcapsules, this study used chitosan/sodium tripolyphosphate (STPP) ionic crosslinking to construct a composite wall, combined with optimized emulsifier compounding (T-80/SDBS), to prepare tung oil self-healing microcapsules. [...] Read more.

To address the high drying temperature, low yield, and low coating rate that characterize traditional chitosan/gum arabic microcapsules, this study used chitosan/sodium tripolyphosphate (STPP) ionic crosslinking to construct a composite wall, combined with optimized emulsifier compounding (T-80/SDBS), to prepare tung oil self-healing microcapsules. Orthogonal testing determined the following optimal parameters: a core-to-wall ratio of 2.0:1.0, a T-80/SDBS ratio of 4.0:6.0 (HLB = 12.383), an STPP concentration of 4%, and a spray-drying temperature of 120 °C. With these parameters, a yield of 42.91% and coating rate of 68.50% were achieved. The microcapsules were spherical (1–6 μm), with chitosan–STPP electrostatic interactions forming a dense wall. Adding 5% microcapsules to the UV topcoat enabled self-healing after 60 s UV curing: the scratch-healing rate reached 25.25% (width decreased from 11.13 μm to 8.32 μm), the elongation at break increased by 110% to 9.31%, the light transmission remained >82.50%, and the color difference (ΔE = 2.16) showed no significant change versus unmodified coating. Full article

(This article belongs to the Section Functional Polymer Coatings and Films)

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19 pages, 9770 KiB

Open AccessArticle

Microstructural Characterization of S355J2 Steel Plate Cut with Plasma in Water-Bed

by Teodor Machedon-Pisu, Mihai Machedon-Pisu and Arthur Olah

Coatings 2025, 15(8), 866; https://doi.org/10.3390/coatings15080866 - 23 Jul 2025

When processing widely used materials in welded structures such as steels, a surface operation such as plasma cutting applied in the automated Computer Numerical Control (CNC) version can provide technical and economic benefits to the cut components, but the impact on health and [...] Read more.

When processing widely used materials in welded structures such as steels, a surface operation such as plasma cutting applied in the automated Computer Numerical Control (CNC) version can provide technical and economic benefits to the cut components, but the impact on health and environment must be addressed accordingly. In this paper, a plate with a base material made of S355J2 + AR structural steel is cut in 10 pieces with plasma in a water-bed designed and manufactured by the authors in order to mitigate such risks. The surfaces cut in the water-bed are compared to surfaces cut in open air by macroscopic analyses of the edge cut, by microscopic analyses of the cut parts—base material, heat-affected zone, and cut area—and by hardness determinations. The results reveal improvements as a result of plasma cutting in the water-bed: slag reduction, preservation of granulation, transformations in the austenitic temperature zone, and hardness in the heat-affected zone. Compared to a classical cutting procedure such as oxygen flame cutting, the proposed procedure offers a clean alternative and also requires low maintenance. Full article

(This article belongs to the Section Plasma Coatings, Surfaces & Interfaces)

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