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Journal of Manufacturing and Materials Processing, Volume 4, Issue 2

June 2020 - 34 articles

Cover Story: In conventional forming processes, quasistatic conditions are a good approximation, and numerical process optimization is the state-of-the-art in industrial practice. In production technologies with high forming velocities, however, the dependency of material behavior on the strain rate must be considered. Therefore, a method for determining material characteristics in processes with high forming speeds was developed by designing and implementing a test setup and an inverse parameter identification. The identified material parameters allow numerical modeling of high-speed processes with good accuracy. Material parameters determined for steel show significant differences for different stress states, an effect which does not occur under quasistatic loading. This trend suggests a triaxiality-dependent rate dependence, which might be attributed to shear-band -nduced strain localization and adiabatic heating. View this paper.
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Articles (34)

  • Article
  • Open Access
13 Citations
4,576 Views
13 Pages

In recent decades, beam welding processes have been set up as a key technology for joining applications in automotive engineering and particularly in gearbox manufacturing. Due to their high beam quality, energy efficiency, reliability as well as fle...

  • Feature Paper
  • Article
  • Open Access
8 Citations
3,438 Views
10 Pages

Influence of Tailored Surfaces and Superimposed-Oscillation on Sheet-Bulk Metal Forming Operations

  • Bernd-Arno Behrens,
  • Wolfgang Tillmann,
  • Dirk Biermann,
  • Sven Hübner,
  • Dominic Stangier,
  • Dennis Freiburg,
  • Alexander Meijer,
  • Sergej Koch,
  • Daniel Rosenbusch and
  • Philipp Müller

Producing complex sheet metal components in fewer process steps motivated the development of the innovative forming process called sheet-bulk metal forming (SBMF). In this process, sheet metal forming and bulk-metal forming are combined to create a u...

  • Feature Paper
  • Article
  • Open Access
142 Citations
11,588 Views
20 Pages

Fused filament fabrication (FFF) is a cost-effective additive manufacturing method that makes use of thermoplastics to produce customised products. However, there are several limitations associated with FFF that are adversely affecting its growth inc...

  • Review
  • Open Access
54 Citations
9,571 Views
22 Pages

This article provides a comprehensive review of the advancements made in the diffusion bonding of titanium and its alloys to other advanced materials such as aluminium, stainless steel, and magnesium. This combination of advanced alloys has received...

  • Feature Paper
  • Article
  • Open Access
2 Citations
2,753 Views
9 Pages

Innovative Manufacturing Process of Functionalized PA2200 for Reduced Adhesion Properties

  • Giovanna Rotella,
  • Antonio Del Prete,
  • Maurizio Muzzupappa and
  • Domenico Umbrello

This work proposes an approach to fabricate micro patterned surfaces on PA2200 polyamide in order to improve its performance in terms of wettability and adhesion. In more detail, the present work aims to change the wettability of the surface and decr...

  • Article
  • Open Access
5 Citations
3,954 Views
15 Pages

In recent years, additive manufacturing methods such as Fused Layer Modeling have been continuously improved by industry and research institutions. In many cases, the influence of process control on the mechanical component properties is being invest...

  • Article
  • Open Access
40 Citations
6,428 Views
15 Pages

The surface roughness of the ground parts is an essential factor in the assessment of the grinding process, and a crucial criterion in choosing the dressing and grinding tools and parameters. Additionally, the surface roughness directly influences th...

  • Feature Paper
  • Article
  • Open Access
18 Citations
7,588 Views
12 Pages

The increasing demand for complex and wear-resistant forming tools made of difficult-to-machine materials requires efficient manufacturing processes. In terms of high-strength materials; highly suitable processes such as micromilling are limited in t...

  • Feature Paper
  • Article
  • Open Access
38 Citations
5,770 Views
23 Pages

Metal additive manufacturing processes such as selective laser melting (SLM), laser powder bed fusion (L-PBF), electron beam melting (EBM) and laser metal deposition (LMD) can produce additively manufactured nearly fully dense parts with high geometr...

  • Article
  • Open Access
12 Citations
5,452 Views
18 Pages

In large heavy-duty machine tool applications, the parametrization of the controller that is used for the positioning of the machine can affect the machine tool dynamics. The aim of this paper is to build a Multiple-Input and Multiple-Output model th...

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J. Manuf. Mater. Process. - ISSN 2504-4494