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Metals, Volume 11, Issue 2

2021 February - 199 articles

Cover Story: A new class of immiscible medium-entropy alloys (IMMEAs) is developed based on the Co–Cu binary system. The immiscible nature of the Co–Cu system promotes the phase separation into Co- and Cu-rich domains, while the strong B2 phase is formed by adding Al. The microstructural heterogeneity with triple phases (dual FCC + B2) significantly contributes to promising mechanical properties of the alloys. The B2 phase enhances the strength of the alloys, whereas the dual FCC phases are associated with the elongation, preventing brittle fracture. Consequently, B2-strengthened Al-Co-Cu-Mn IMMEAs constitute a new alloy design methodology that may lead to a good combination of strength and ductility. View this paper
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Articles (199)

  • Article
  • Open Access
35 Citations
7,121 Views
14 Pages

Microstructure and Properties of a Novel Al-Mg-Si Alloy AA 6086

  • Franc Zupanič,
  • Matej Steinacher,
  • Sandi Žist and
  • Tonica Bončina

23 February 2021

In this work, we investigated a novel Al-Mg-Si alloy, which was developed from an AA 6082, in order to considerably improve the yield and tensile strengths whilst retain excellent ductility. The new alloy possesses a higher content of Si than specifi...

  • Article
  • Open Access
23 Citations
3,552 Views
21 Pages

Effect of Side Blowing on Fluid Flow and Mixing Phenomenon in Gas-Stirred Ladle

  • Rong Cheng,
  • Liangjin Zhang,
  • Yanbin Yin and
  • Jiongming Zhang

23 February 2021

To investigate the gas agitation characteristics of side blowing, the fluid flow and mixing phenomenon in a 1:3 scale model ladle of a 150 t industrial gas-stirred ladle with bottom and side plugs were studied by using physical and numerical modeling...

  • Feature Paper
  • Review
  • Open Access
12 Citations
3,307 Views
7 Pages

23 February 2021

Many advanced steels are based on tempered martensitic microstructures. Their mechanical strength is characterized by fine sub-grain structures with a high density of free dislocations and metallic carbides and/or nitrides. However, the strength for...

  • Article
  • Open Access
17 Citations
4,985 Views
18 Pages

23 February 2021

Flash furnace electrostatic precipitator dust (FF-ESP dust) is a recycle stream in some primary copper production facilities. This dust contains high amounts of copper. In some cases, the FF-ESP dust contains elevated levels of bismuth and arsenic, b...

  • Article
  • Open Access
11 Citations
6,894 Views
17 Pages

23 February 2021

Two common techniques of thermal analysis, Differential Scanning Calorimetry (DSC) and Cooling/Heating Curve Thermal Analysis (CCTA), based on different signal collected and utilizing samples with a weight difference of three orders of magnitude, wer...

  • Article
  • Open Access
45 Citations
3,923 Views
24 Pages

23 February 2021

Conventional pipeline corrosion assessment methods result in failure pressure predictions that are conservative, especially for pipelines that are subjected to internal pressure and axial compressive stress. Alternatively, numerical methods may be us...

  • Article
  • Open Access
10 Citations
2,949 Views
13 Pages

23 February 2021

Slag entrapment is a critical problem that affects the quality of steel. In this work, a three-dimensional model is established to simulate the slag entrapment phenomenon, mainly focusing on the slag entrapment phenomenon at the interface between sla...

  • Article
  • Open Access
26 Citations
4,682 Views
17 Pages

23 February 2021

Third-generation advanced high-strength steels (AHSS) containing metastable retained austenite are being developed for the structural components of vehicles to reduce vehicle weight and improve crash performance. The goal of this work was to compare...

  • Review
  • Open Access
102 Citations
24,117 Views
25 Pages

22 February 2021

Sn-based lead-free solders such as Sn-Ag-Cu, Sn-Cu, and Sn-Bi have been used extensively for a long time in the electronic packaging field. Recently, low-temperature Sn-Bi solder alloys attract much attention from industries for flexible printed circ...

  • Article
  • Open Access
5 Citations
3,945 Views
22 Pages

22 February 2021

To more accurately predict the residual fatigue cycles and estimate the service life of the remanufactured excavator, the fatigue models integrating the corrected S-N curve, the RFC algorithm, the FEA model, and the mechanism dynamic model are establ...

  • Article
  • Open Access
21 Citations
3,536 Views
9 Pages

Application of Active-Screen Plasma Nitriding to an Austenitic Stainless Steel Small-Diameter Thin Pipe

  • Kenzo Sumiya,
  • Shinkichi Tokuyama,
  • Akio Nishimoto,
  • Junichi Fukui and
  • Atsushi Nishiyama

22 February 2021

Low-temperature active-screen plasma nitriding (ASPN) was applied in this study to improve the bending rigidity and corrosion resistance of a small-diameter thin pipe composed of austenitic stainless steel (SUS 304). The inner and outer diameters of...

  • Article
  • Open Access
10 Citations
3,221 Views
20 Pages

Laser Surface Modification in Ti-xNb-yMo Alloys Prepared by Powder Metallurgy

  • Inmaculada Tendero,
  • Mariana Correa Rossi,
  • Mauricio Viera,
  • José Manuel Amado,
  • María José Tobar,
  • Ángel Vicente,
  • Armando Yañez and
  • Vicente Amigó

22 February 2021

The main objective was to study the effect of surface modification by laser on Ti-Nb-Mo powder metallurgical alloys to improve their mechano-chemical behavior and their application as a biomedical implant. The used powder mixtures were produced in an...

  • Article
  • Open Access
1 Citations
2,772 Views
12 Pages

Study Regarding the Micro Filler Effect of Sludge Resulting from Steel Pickling

  • Claudiu Aciu,
  • Daniela Lucia Manea and
  • Dana-Adriana Iluţiu-Varvara

21 February 2021

The management of waste, resulting in high amounts from different production processes, often raises special problems. This is also the case for sludge, generated in increasing amounts from the chemical pickling of steel pipes. This article presents...

  • Feature Paper
  • Article
  • Open Access
2 Citations
3,152 Views
12 Pages

Experimental and Simulation Analysis of Effects of Laser Bending on Microstructures Applied to Advanced Metallic Alloys

  • Esteban Ramos-Moore,
  • Joaquín Hoffmann,
  • Rafael H. M. Siqueira,
  • Sheila Medeiros de Carvalho,
  • Milton S. Fernandes de Lima and
  • Diego J. Celentano

21 February 2021

The aim of this work is the analysis of laser beam forming (LBF) in the bending of two relevant materials used in the transportation industry—interstitial-free (IF) steel and AA6013 high-strength aluminum alloy. Our experiments and numerical simulati...

  • Article
  • Open Access
44 Citations
5,262 Views
19 Pages

Improved Corrosion Behavior of AZ31 Alloy through ECAP Processing

  • A. I. Alateyah,
  • Talal A. Aljohani,
  • Majed O. Alawad,
  • H. Abd El-Hafez,
  • A. N. Almutairi,
  • E. S. Alharbi,
  • R. Alhamada,
  • B. W. El-Garaihy and
  • W. H. El-Garaihy

21 February 2021

This study aims to establish the effects of equal channel angular pressing (ECAP) processing on the corrosion behavior and hardness values of the AZ31 Mg alloy. The AZ31 billets were processed through ECAP successfully at 250 °C and their microstruct...

  • Article
  • Open Access
12 Citations
3,589 Views
18 Pages

20 February 2021

Deformed and partitioned (D&P) medium Mn steels exhibiting high strength, large ductility, and excellent fracture toughness have been developed recently. The ultra-high dislocation density and transformation-induced plasticity (TRIP) effect are t...

  • Article
  • Open Access
12 Citations
2,779 Views
12 Pages

20 February 2021

In the present work, we studied the effects of transition metal elements on microstructure evolution and high-temperature mechanical properties via the preparation of new modified alloys with micro-additions of Cr, Ti, V, Zr, Mo, and Mn to address th...

  • Feature Paper
  • Review
  • Open Access
30 Citations
8,063 Views
23 Pages

Hydrogen Embrittlement of Medium Mn Steels

  • Lawrence Cho,
  • Yuran Kong,
  • John G. Speer and
  • Kip O. Findley

20 February 2021

Recent research efforts to develop advanced–/ultrahigh–strength medium-Mn steels have led to the development of a variety of alloying concepts, thermo-mechanical processing routes, and microstructural variants for these steel grades. However, certain...

  • Article
  • Open Access
10 Citations
3,524 Views
14 Pages

20 February 2021

The two-pass thermal compression behavior of near-β Ti-55511 alloy was investigated. The first-pass restoration mechanisms changed from dynamic recrystallization (DRX) to dynamic recovery (DRV) as the first-pass deformation temperature increased from...

  • Article
  • Open Access
14 Citations
3,174 Views
17 Pages

20 February 2021

Hot compression tests over the temperature range from 350 °C to 500 °C and strain rates range from 0.001 s−1 to 1 s−1 for homogenized Al–6.32Zn–2.10Mg alloy were carried out on a Gleeble-3800 thermal simulation machine to characterize its hot deforma...

  • Article
  • Open Access
18 Citations
3,982 Views
15 Pages

Microband-Induced Plasticity in a Nb Content Fe–28Mn–10Al–C Low Density Steel

  • Tao Ma,
  • Jianxin Gao,
  • Huirong Li,
  • Changqing Li,
  • Haichao Zhang and
  • Yungang Li

19 February 2021

Novel Fe–28Mn–10Al–C–0.5Nb low-density steel was developed and the room temperature tensile behavior in the solid solution state and the microstructure evolution process during plastic deformation were studied, aiming to clarify the dominant deformat...

  • Article
  • Open Access
47 Citations
8,500 Views
19 Pages

Effect of Alloying Elements on the Sr Modification of Al-Si Cast Alloys

  • Elisa Fracchia,
  • Federico Simone Gobber and
  • Mario Rosso

19 February 2021

Strontium-based modifier alloys are commonly adopted to modify the eutectic silicon in aluminum-silicon casting alloys by changing the silicon shape from an acicular to a spherical form. Usually, the modifier alloy necessary to properly change the si...

  • Article
  • Open Access
13 Citations
3,750 Views
14 Pages

Effects of Heat Treatments on Microstructures and Mechanical Properties of Ti6Al4V Alloy Produced by Laser Solid Forming

  • Fei Li,
  • Bojin Qi,
  • Yongxin Zhang,
  • Wei Guo,
  • Peng Peng,
  • Hepeng Zhang,
  • Guangzhi He,
  • Dezhi Zhu and
  • Jianfeng Yan

19 February 2021

The steep thermal gradient and complicated thermal cycle occur in the fabrication of Ti6Al4V alloy during laser solid forming (LSF). That leads to obvious anisotropic mechanical properties and requires essential heat treatments to improve its perform...

  • Article
  • Open Access
7 Citations
3,056 Views
14 Pages

Hot Processing Map of an Al–4.30 Mg Alloy under High One-Pass Deformation

  • Yanjun Zhao,
  • Haochen Ding,
  • Yunfei Cao,
  • Peilin Chen,
  • Zhiliu Hu,
  • Jingrui Zhang and
  • Lingxiao Li

19 February 2021

The high one-pass deformation behaviors of mass-produced Al–4.30Mg alloy are investigated in the temperature ranging of 350 °C–500 °C, the strain rate ranging of 0.01 s−1–1 s−1 and the reduction ranging of 50–75%. 3D processing maps are constructed b...

  • Article
  • Open Access
4 Citations
4,468 Views
14 Pages

19 February 2021

Robust and versatile production is enabled by a closed-loop control of product properties. This essentially relies on the characterization of the interaction between properties and available degrees of freedom to control the process. In particular, t...

  • Article
  • Open Access
14 Citations
7,529 Views
16 Pages

19 February 2021

The role of F in the corrosion of stainless steel at the stage of occluded cell corrosion in a mixture of chloride, fluoride, and sulfate ions was investigated. A simulated occluded corrosion cell was designed using an elaborate simulated rust layer...

  • Article
  • Open Access
20 Citations
7,147 Views
10 Pages

Failure Mechanism of Gun Barrel Caused by Peeling of Cr Layer and Softening of Bore Matrix

  • Zi-meng Wang,
  • Chun-dong Hu,
  • Yang-xin Wang,
  • Heng-chang Lu,
  • Jun-song Li and
  • Han Dong

19 February 2021

Research on failure mechanism is essential for the prolonging of gun barrel lifetime. To explore the gun barrel failure mechanism, the damage characteristics of a machine gun barrel were characterized. The results show that the failure of the gun bar...

  • Article
  • Open Access
8 Citations
2,604 Views
12 Pages

19 February 2021

This study investigated the impact of electromagnetic stirring (EMS) on nickel-base alloy welds prepared with the gas tungsten arc welding process. Alloy 52 and its variants, Alloy 52M and Alloy 52MSS, were carefully evaluated with their weld microst...

  • Feature Paper
  • Article
  • Open Access
8 Citations
3,538 Views
28 Pages

Increasing Low-Temperature Toughness of 09Mn2Si Steel through Lamellar Structuring by Helical Rolling

  • Sergey Panin,
  • Ilya Vlasov,
  • Dmitry Moiseenko,
  • Pavel Maksimov,
  • Pavlo Maruschak,
  • Alexander Yakovlev,
  • Julia Gomorova,
  • Ivan Mishin and
  • Siegfried Schmauder

19 February 2021

The aim of the paper was to investigate the helical rolling parameters (a number of passes) for the microstructural modification and the low-temperature impact toughness improvement of the 09Mn2Si High Strength Low-Alloyed (HSLA) steel. In order to a...

  • Review
  • Open Access
10 Citations
4,650 Views
18 Pages

Preventing Evaporation Products for High-Quality Metal Film in Directed Energy Deposition: A Review

  • Kang-Hyung Kim,
  • Chan-Hyun Jung,
  • Dae-Yong Jeong and
  • Soong-Keun Hyun

19 February 2021

Directed energy deposition (DED), a type of additive manufacturing (AM) is a process that enables high-speed deposition using laser technology. The application of DED extends not only to 3D printing, but also to the 2D surface modification by direct...

  • Article
  • Open Access
7 Citations
3,010 Views
11 Pages

Tribological Performance of CoCrMo Alloys with Boron Additions in As-Cast and Heat-Treated Conditions

  • Marco A. L. Hernandez-Rodriguez,
  • Diego E. Lozano,
  • Gabriela M. Martinez-Cazares and
  • Yaneth Bedolla-Gil

19 February 2021

The present study evaluates the effect of boron additions on the tribological performance of CoCrMo alloys. The alloys were prepared with boron ranging from 0.06 to 1 wt%. The materials were characterized using metallographic techniques, scanning ele...

  • Feature Paper
  • Article
  • Open Access
9 Citations
3,234 Views
14 Pages

19 February 2021

Hot plastic working behavior and microstructure evolution were investigated during a production process of four medium-Mn steels, which differed in Mn (3 and 5%) and Nb contents. The production process started with casting, followed by hot forging, r...

  • Article
  • Open Access
7 Citations
2,785 Views
9 Pages

Negative Strain Rate Sensitivity Induced by Structure Heterogeneity in Zr64.13Cu15.75Ni10.12Al10 Bulk Metallic Glass

  • Xiang Wang,
  • Zhi Qiang Ren,
  • Wei Xiong,
  • Si Nan Liu,
  • Ying Liu,
  • Si Lan and
  • Jing Tao Wang

18 February 2021

The negative strain rate sensitivity (SRS) of metallic glasses is frequently observed. However, the physical essence involved is still not well understood. In the present work, small-angle X-ray scattering (SAXS) and high-resolution transmission elec...

  • Article
  • Open Access
34 Citations
4,551 Views
11 Pages

18 February 2021

The kinetics of the isothermal reduction of iron ore–coke, iron ore–charcoal, and iron ore–biomass (straw) composite pellets were studied at 900–1200 °C. Compared with the other two composite pellets, the composite pellet using biomass as a reducing...

  • Article
  • Open Access
6 Citations
3,019 Views
13 Pages

Effect of Ni on the Microstructure and Diffusion Behavior at the Interface of WC/High-Speed Steel Composites

  • Hongnan Li,
  • Ling Yan,
  • Linghao Meng,
  • Yan Li,
  • Fangfang Ai,
  • Hongmei Zhang and
  • Zhengyi Jiang

18 February 2021

In this study, WC-Ni/high-speed steel composite materials for application as micro-drills were prepared by cold pressing and high-temperature vacuum sintering using a self-designed mold in the laboratory. The effect of Ni on the microstructure and di...

  • Article
  • Open Access
4 Citations
2,643 Views
10 Pages

18 February 2021

A simple galvanic sensor was developed to determine the onset of iron corrosion under conditions similar to those used for removing the iron oxide (magnetite) layer from steam boilers with a hy-drochloric acid solution. Since the potentials of magnet...

  • Feature Paper
  • Article
  • Open Access
3,052 Views
10 Pages

Symmetry Breakdown Related Fracture in 42CrMo4 Steel

  • Jian Feng,
  • Stefan Barth and
  • Marc Wettlaufer

18 February 2021

Austenite grains that underwent the f.c.c. to b.c.c. (or b.c.t.) transformation are typically composed of 24 Kurdjumov–Sachs variants that can be categorized by three axes of Bain transformations; thus, a complete transformation generally displays 3-...

  • Article
  • Open Access
15 Citations
3,155 Views
15 Pages

17 February 2021

REACH (Registration, Evaluation, Authorisation and Restriction of Chemicals) regulations demand for an expedient discovery of a Cr(VI)-free alternative corrosion protection for light alloys even though the green alternatives might never be as cheap a...

  • Article
  • Open Access
16 Citations
5,323 Views
15 Pages

Homogenization of 7075 and 7049 Aluminium Alloys Intended for Extrusion Welding

  • Antoni Woźnicki,
  • Beata Leszczyńska-Madej,
  • Grzegorz Włoch,
  • Justyna Grzyb,
  • Jacek Madura and
  • Dariusz Leśniak

17 February 2021

During the extrusion of aluminum alloys profiles using porthole dies, the temperature of the material in the welding chamber is one of crucial parameters determining the quality of longitudinal welds. In order to extend the permissible temperature ra...

  • Article
  • Open Access
31 Citations
10,350 Views
14 Pages

16 February 2021

In-situ alloy formation by Laser Powder Bed Fusion (PBF-LB/M) from mixtures of easily available elemental powders is an appealing approach for developing and qualifying new alloys for laser based additive manufacturing of metals. However, especially...

  • Article
  • Open Access
12 Citations
4,034 Views
16 Pages

Assessment the Partial Welding Influences on Fatigue Life of S700MC Steel Fillet Welds

  • Jaromir Moravec,
  • Jiri Sobotka,
  • Iva Novakova and
  • Sarka Bukovska

16 February 2021

Fine-grained steels belonging to the HSLA group (High-Strength Low-Alloy steels) of steels are becoming increasingly popular and are used in both statically and dynamically stressed structures. Due to the method of their production, and thus also the...

  • Article
  • Open Access
16 Citations
5,190 Views
23 Pages

Measurement and Analysis of Residual Stresses and Warpage in Fiber Reinforced Plastic and Hybrid Components

  • Tao Wu,
  • Steffen Tinkloh,
  • Thomas Tröster,
  • Wolfgang Zinn and
  • Thomas Niendorf

16 February 2021

Glass/carbon fiber reinforced plastic (GFRP/CFRP) and hybrid components have attracted increasing attention in lightweight applications. However, residual stresses induced in the manufacturing process of these components can result in warpage and, ev...

  • Article
  • Open Access
14 Citations
3,957 Views
19 Pages

15 February 2021

In recent years, coated cemented carbides have often been the first choice for a wide variety of tool inserts and applications. Its success as a cutting tool material arises from the unique combination of wear resistance and toughness, and its abilit...

  • Review
  • Open Access
41 Citations
6,750 Views
21 Pages

Recent Trends in Noble Metal Nanoparticles for Colorimetric Chemical Sensing and Micro-Electronic Packaging Applications

  • Anurag Gautam,
  • Pragya Komal,
  • Prabhat Gautam,
  • Ashutosh Sharma,
  • Neeraj Kumar and
  • Jae Pil Jung

14 February 2021

Noble metal NPs are highly attractive candidates because of their unique combination of physical, chemical, mechanical, and structural properties. A lot of developments in this area are still fascinating the materials research community, and are broa...

  • Article
  • Open Access
32 Citations
5,478 Views
18 Pages

Dissimilar Friction Stir Welding of AA2024 and AISI 1018: Microstructure and Mechanical Properties

  • Mohamed M. Z. Ahmed,
  • Nabil Jouini,
  • Bandar Alzahrani,
  • Mohamed M. El-Sayed Seleman and
  • Mohammad Jhaheen

14 February 2021

This study investigated the effect of the friction stir welding rotation rate and welding speed on the quality and properties of the dissimilar joints between aluminum and carbon steel. Plates of 4 mm thickness from both AA2024 and AISI 1018 were suc...

  • Article
  • Open Access
20 Citations
3,789 Views
16 Pages

Characterization of Cold-Spray Coatings on Fiber-Reinforced Polymers through Nanoindentation Tests

  • Alessia Serena Perna,
  • Antonello Astarita,
  • Pierpaolo Carlone,
  • Xavier Guthmann and
  • Antonio Viscusi

14 February 2021

Polymer matrix composites are finding never-ending widespread uses in the last decades; one recent tendency is to metallize their surface to further widen their field of application. Cold-spray deposition is one of the most promising techniques that...

  • Article
  • Open Access
30 Citations
9,141 Views
28 Pages

14 February 2021

The development of a novel ironmaking technology based on fine iron ore concentrate in a flash reactor is summarized. The design of potential industrial reactors for flash ironmaking based on the computational fluid dynamics technique is described. O...

  • Article
  • Open Access
13 Citations
2,833 Views
13 Pages

13 February 2021

This investigation explores the influence of the austenitisation heat treatment and thus, of the prior austenite grain size (PAGS), on the kinetics of the bainitic transformation, using as A case study two high-carbon, high-silicon, bainitic steels i...

  • Article
  • Open Access
1 Citations
3,782 Views
22 Pages

Study of Hillock and Zinc Whisker Evolution in Five Different Cable Tray Coatings

  • Borja Arroyo,
  • Marion Roth,
  • José Alberto Álvarez,
  • Ana Isabel Cimentada,
  • Sergio Cicero,
  • Jaime Seco and
  • Guillermo Becedoniz

13 February 2021

The main objective of this work is the study of the hillock and zinc whisker evolution of five different commercial zinc coatings applied on the same base steel wires of the patented EASYCONNECT system cable trays manufactured by VALDINOX Ltd.: white...

  • Article
  • Open Access
11 Citations
3,365 Views
10 Pages

Dissolution and Online Monitoring of Nd and Pr Oxides in NdF3–PrF3–LiF Electrolytes

  • Samuel Senanu,
  • Arne Petter Ratvik,
  • Henrik Gudbrandsen,
  • Ana Maria Martinez,
  • Anne Støre and
  • Wojciech Gebarowski

13 February 2021

Concentrations of dissolved rare earth metal oxides, Nd2O3, and Pr2O3 or their mixtures in different fluoride electrolytes composed of NdF3, PrF3, and LiF at ca. 1040 °C were monitored using a graphite probe inserted into the electrolyte during the d...

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Metals - ISSN 2075-4701