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Metals, Volume 11, Issue 10

2021 October - 166 articles

Cover Story: We have applied laser shock peening on a material typically associated with the marine industry to address the problem of material sensitization. Aluminum alloy 5083 was subjected to laser shock peening both with (LSP) and without protective coating (LPwC) at multiple pulse densities. A second LPwC treatment was conducted on samples fully submersed under water, in addition to the standard laminar water flow setup. The results show that compressive residual stresses were generated in all cases, although their character varied depending on the peening strategy and method of confinement. In all cases, higher pulse density led to an increase in compressive stresses with a saturation point of −325 MPa at 1089 p/cm2 for the LPwC treatments. Corrosion fatigue testing of sensitized samples then showed 59% and 69% improvement in fatigue strength after the LSP and LPwC treatments, respectively. View this paper
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Articles (166)

  • Feature Paper
  • Article
  • Open Access
3 Citations
2,600 Views
15 Pages

19 October 2021

An Nb-containing grain-oriented silicon steel was produced through double-stage cold rolling in order to investigate the effect of the heating rate during intermediate annealing on primary recrystallization and decarburization behavior. The microstru...

  • Feature Paper
  • Review
  • Open Access
26 Citations
11,162 Views
20 Pages

Challenges and Outlines of Steelmaking toward the Year 2030 and Beyond—Indian Perspective

  • Sethu Prasanth Shanmugam,
  • Viswanathan N. Nurni,
  • Sambandam Manjini,
  • Sanjay Chandra and
  • Lauri E. K. Holappa

19 October 2021

In FY-20, India’s steel production was 109 MT, and it is the second-largest steel producer on the planet, after China. India’s per capita consumption of steel was around 75 kg, which has risen from 59 kg in FY-14. Despite the increase in consumption,...

  • Article
  • Open Access
8 Citations
3,533 Views
11 Pages

Fatigue Crack Growth Behaviour and Role of Roughness-Induced Crack Closure in CP Ti: Stress Amplitude Dependence

  • Mansur Ahmed,
  • Md. Saiful Islam,
  • Shuo Yin,
  • Richard Coull and
  • Dariusz Rozumek

19 October 2021

This paper investigated the fatigue crack propagation mechanism of CP Ti at various stress amplitudes (175, 200, 227 MPa). One single crack at 175 MPa and three main cracks via sub-crack coalescence at 227 MPa were found to be responsible for fatigue...

  • Article
  • Open Access
11 Citations
3,290 Views
12 Pages

Phase Composition, Nanohardness and Young’s Modulus in Ti-Fe Alloys after Heat Treatment and High Pressure Torsion

  • Alena S. Gornakova,
  • Boris B. Straumal,
  • Andrey A. Mazilkin,
  • Natalia S. Afonikova,
  • Mikhail I. Karpov,
  • Elena A. Novikova and
  • Alexander I. Tyurin

19 October 2021

Four titanium-iron binary alloys were studied. They were preliminarily annealed in the (α + β) and (α + TiFe) regions of the Ti-Fe phase diagram. The changes in the phase composition, nanohardness, and Young’s modulus of the annealed alloys before an...

  • Article
  • Open Access
8 Citations
2,789 Views
13 Pages

Effect of Temperature on Corrosion Resistance of Layered Double Hydroxides Conversion Coatings on Magnesium Alloys Based on a Closed-Cycle System

  • Xiaochen Zhang,
  • Zhijuan Yin,
  • Bateer Buhe,
  • Jiajie Wang,
  • Lin Mao,
  • Bin Liu,
  • Peng Zhou,
  • Yang Zhao,
  • Tao Zhang and
  • Fuhui Wang

19 October 2021

The effect of temperature on the corrosion resistance of layered double hydroxide (LDH) conversion coatings on AZ91D magnesium alloy, based on a closed-cycle system, was investigated. Scanning electron microscopy (SEM), photoelectron spectroscopy (XP...

  • Feature Paper
  • Article
  • Open Access
9 Citations
4,574 Views
18 Pages

Property Improvement of Additively Manufactured Ti64 by Heat Treatment Characterized by In Situ High Temperature EBSD and Neutron Diffraction

  • Shigehiro Takajo,
  • Toshiro Tomida,
  • El’ad N. Caspi,
  • Asaf Pesach,
  • Eitan Tiferet and
  • Sven C. Vogel

19 October 2021

Among various off-equilibrium microstructures of additively manufactured Ti-6Al-4V alloy, electron beam powder bed fusion, in which three dimensional metallic objects are fabricated by melting the ingredient powder materials layer by layer on a pre-h...

  • Article
  • Open Access
22 Citations
4,702 Views
19 Pages

Experimental and Numerical Analysis on TIG Arc Welding of Stainless Steel Using RSM Approach

  • Sasan Sattarpanah Karganroudi,
  • Mahmoud Moradi,
  • Milad Aghaee Attar,
  • Seyed Alireza Rasouli,
  • Majid Ghoreishi,
  • Jonathan Lawrence and
  • Hussein Ibrahim

19 October 2021

This study involves the validating of thermal analysis during TIG Arc welding of 1.4418 steel using finite element analyses (FEA) with experimental approaches. 3D heat transfer simulation of 1.4418 stainless steel TIG arc welding is implemented using...

  • Article
  • Open Access
8 Citations
4,501 Views
14 Pages

An Approach to Reduce Thermal Damages on Grinding of Bearing Steel by Controlling Cutting Fluid Temperature

  • Raphael Lima de Paiva,
  • Rodrigo de Souza Ruzzi and
  • Rosemar Batista da Silva

19 October 2021

The use of cutting fluid is crucial in the grinding process due to the elevated heat generated during the process which typically flows to the workpiece and can adversely affect its integrity. Considering the conventional technique for cutting fluid...

  • Article
  • Open Access
13 Citations
2,991 Views
14 Pages

19 October 2021

Studying the dynamic performance of rocks affected by high temperatures is a crucial theoretical foundation of mining engineering design and the construction of deep metallic mineral resources. More importantly, such studies can provide technical sup...

  • Article
  • Open Access
4 Citations
2,767 Views
16 Pages

Transient Liquid Phase Sintering of PM Steel—A Matter of the Heating Rate

  • Stefan Geroldinger,
  • Raquel de Oro Calderon,
  • Christian Gierl-Mayer and
  • Herbert Danninger

19 October 2021

Powder metallurgy (PM) offers several variants to introduce alloying elements for establishing the desired final composition. One route is the master alloy (MA) approach. The composition and the elements contained in the MA can be adjusted to obtain...

  • Review
  • Open Access
52 Citations
18,225 Views
29 Pages

19 October 2021

With the continuous miniaturization of electronic devices and the upcoming new technologies such as Artificial Intelligence (AI), Internet of Things (IoT), fifth-generation cellular networks (5G), etc., the electronics industry is achieving high-spee...

  • Article
  • Open Access
3 Citations
3,212 Views
13 Pages

Carbonitriding of Forging Dies

  • Stefanie Hoja,
  • Heinrich Klümper-Westkamp and
  • Matthias Steinbacher

18 October 2021

Forging dies have to resist high mechanical and thermal loads. Therefore, they are usually nitrided. Former investigations showed that the abrasive wear at the critical parts of the dies is much higher than the nitriding hardness depth. Carbonitridin...

  • Article
  • Open Access
8 Citations
3,000 Views
25 Pages

Texture Memory in Hexagonal Metals and Its Mechanism

  • Toshiro Tomida,
  • Sven C. Vogel,
  • Yusuke Onuki and
  • Shigeo Sato

18 October 2021

Texture memory is a phenomenon in which retention of initial textures occurs after a complete cycle of forward and backward transformations, and it occurs in various phase-transforming materials including cubic and hexagonal metals such as steels and...

  • Article
  • Open Access
14 Citations
3,854 Views
17 Pages

Wear Dry Behavior of the Al-6061-Al2O3 Composite Synthesized by Mechanical Alloying

  • Víctor Hugo Mercado-Lemus,
  • Cynthia Daisy Gomez-Esparza,
  • Juan Carlos Díaz-Guillén,
  • Jan Mayén-Chaires,
  • Adriana Gallegos-Melgar,
  • Hugo Arcos-Gutierrez,
  • Maricruz Hernández-Hernández,
  • Isaías Emmanuel Garduño,
  • José Antonio Betancourt-Cantera and
  • Raúl Perez-Bustamante

18 October 2021

The present research deals with the comparative wear behavior of a mechanically milled Al-6061 alloy and the same alloy reinforced with 5 wt.% of Al2O3 nanoparticles (Al-6061-Al2O3) under different dry sliding conditions. For this purpose, an aluminu...

  • Article
  • Open Access
1 Citations
3,202 Views
11 Pages

Microstructural Evolution as a Function of Increasing Aluminum Content in Novel Lightweight Cast Irons

  • Alejandro Obregon,
  • Jon Mikel Sanchez,
  • David Eguizabal,
  • Jose Carlos Garcia,
  • Gurutze Arruebarrena,
  • Iñaki Hurtado,
  • Ion Quintana and
  • Patxi Rodriguez

18 October 2021

In the context of the development of new lightweight materials, Al-alloyed cast irons have a great potential for reducing the weight of the different part of the vehicles in the transport industry. The correlation of the amount of Al and its effect i...

  • Feature Paper
  • Article
  • Open Access
3 Citations
2,461 Views
13 Pages

18 October 2021

Acoustic properties (logarithmic decrement and dynamic Young’s modulus) of commercial grade magnesium have been measured in the temperature range 51–310 K. Two types of magnesium samples have been studied: polycrystalline magnesium rolled at room tem...

  • Article
  • Open Access
1 Citations
2,189 Views
13 Pages

18 October 2021

The effects of small amounts of Ce-rich misch metal (Mm: 0.5, 1.0 and 2.0 wt.%) addition on the microstructure and tensile properties of as-cast Mg-7Al-3Sn-1Zn wt.% (ATZ731) alloy have been investigated. The addition of Mm restricts the formation of...

  • Article
  • Open Access
2,207 Views
10 Pages

Numerical Analysis of Friction Effects on Temperature and Phases within Forged Ti-6Al-4V Alloy Aeroengine Drum

  • Shiyuan Luo,
  • Yongxin Jiang,
  • Kai Yan,
  • Guangming Zou,
  • Po Zhang and
  • Fengping Yu

18 October 2021

Friction conditions significantly impact the temperature and phases of titanium forged parts, further directly affecting the microstructures and mechanical properties of final parts. In this paper, a 2D simplified finite element (FE) model combined w...

  • Article
  • Open Access
7 Citations
2,870 Views
14 Pages

Database Clustering after Automatic Feature Analysis of Nonmetallic Inclusions in Steel

  • Andrey Zhitenev,
  • Maria Salynova,
  • Alexey Shamshurin,
  • Sergey Ryaboshuk and
  • Vladislav Kolnyshenko

18 October 2021

Non-metallic inclusions (NMIs) in steel have a negative impact on the properties of steel, so the problem of producing clean steels is actual. The existing metallographic methods for evaluating and analyzing nonmetallic inclusions make it possible to...

  • Feature Paper
  • Article
  • Open Access
6 Citations
2,487 Views
15 Pages

Characterization of AlSi10Mg-CP-Ti Metal/Metal Composite Materials Produced by Electro-Sinter-Forging

  • Federico Simone Gobber,
  • Elisa Fracchia,
  • Alessandro Fais,
  • Ildiko Peter and
  • Marco Actis Grande

17 October 2021

Metal–metal composites represent a particular class of materials showing innovative mechanical and electrical properties. Conventionally, such materials are produced by severely plastically deforming two ductile phases via rolling or extruding, swagi...

  • Review
  • Open Access
19 Citations
7,795 Views
23 Pages

Microstructure Design and Its Effect on Mechanical Properties in Gamma Titanium Aluminides

  • Xuqi Liu,
  • Qia Lin,
  • Wenjing Zhang,
  • Constance Van Horne and
  • Limei Cha

16 October 2021

Intermetallic gamma titanium aluminides display attractive engineering properties at high temperatures of up to 750 °C. To date, they have been used in low-pressure turbine blades and turbocharger rotors in advanced aircraft and automotive engines. T...

  • Article
  • Open Access
6 Citations
2,998 Views
17 Pages

15 October 2021

Customized small batch orders and sustainable development requirements pose challenges for product quality control and manufacturing process optimization for steel production. Building a multi-quality objective process parameter optimization method t...

  • Article
  • Open Access
21 Citations
3,868 Views
16 Pages

Thermodynamic Analysis and Experimental Investigation of Al and F Removal from Sulfuric Acid Leachate of Spent LiFePO4 Battery Powder

  • Yafei Jie,
  • Shenghai Yang,
  • Pengfei Shi,
  • Di Chang,
  • Gang Fang,
  • Caixuan Mo,
  • Jiang Ding,
  • Zhiqiang Liu,
  • Yanqing Lai and
  • Yongming Chen

15 October 2021

The co-precipitation thermodynamics of the Li+–Fe2+/Fe3+–Al3+–F–SO42−–PO43−–H2O system at 298 K is studied, aiming to understand the precipitation characteristics. Based on the principle of simultaneous equilibrium and the mass action law, the missi...

  • Article
  • Open Access
2,306 Views
19 Pages

The High-Temperature Deformation Behavior of As-Cast Ti90 Titanium Alloy

  • Ke Wang,
  • Yongqing Zhao,
  • Weiju Jia,
  • Silan Li and
  • Chengliang Mao

14 October 2021

Isothermal compressions of as-cast near-α Ti90 titanium alloy were carried out on a Gleeble-3800 simulator in the temperature range of 860–1040 °C and strain rates of 0.001–10 s−1. The deformation behavior of the alloy was characterized based on the...

  • Feature Paper
  • Article
  • Open Access
4 Citations
4,411 Views
16 Pages

14 October 2021

The inventory of spent nuclear fuel (SNF) generated in nuclear power plants is continuously increasing, and it is very important to maintain the structural integrity of SNF for economical and efficient management. The cladding surrounding nuclear fue...

  • Article
  • Open Access
7 Citations
2,588 Views
15 Pages

Microstructure, Mechanical Properties and Corrosion Behavior of the Aluminum Alloy Components Repaired by Cold Spray with Al-Based Powders

  • Zhiyi Zhang,
  • Xiaoguang Sun,
  • Shiming Huang,
  • Xiaohui Han,
  • Ping Zhu,
  • Chunyuan Shi and
  • Tengfei Zhang

14 October 2021

Aluminum alloy components of high-speed trains have a great risk of being corroded by various corrosive medium due to extremely complex atmospheric environments. This will bring out huge losses and reduce the safety and stability of trains. In order...

  • Article
  • Open Access
11 Citations
8,016 Views
19 Pages

14 October 2021

The International Maritime Organization stipulates that greenhouse gas emissions from ships should be reduced by at least 50% relative to the amount observed in 2008. Consequently, the demand for liquefied natural gas (LNG)-fueled ships has increased...

  • Article
  • Open Access
30 Citations
5,171 Views
15 Pages

Influence of Cooling Rate on Microstructure Formation of Si–Mo Ductile Iron Castings

  • Marcin Górny,
  • Magdalena Kawalec,
  • Beata Gracz and
  • Mirosław Tupaj

14 October 2021

The present study highlights the effect of the cooling rate on the microstructure formation of Si–Mo ductile iron. In this study, experiments were carried out for castings with different wall thicknesses (i.e., 3, 5, 13, and 25 mm) to achieve various...

  • Article
  • Open Access
22 Citations
4,852 Views
10 Pages

Effect of Laser Shock Peening Parameters on Residual Stresses and Corrosion Fatigue of AA5083

  • Jan Kaufman,
  • Zbyněk Špirit,
  • Vijay Krishnaswami Vasudevan,
  • Matthew Alan Steiner,
  • Seetha Ramaiah Mannava,
  • Jan Brajer,
  • Ladislav Pína and
  • Tomáš Mocek

14 October 2021

Aluminium alloy 5083 was subjected to Laser Shock Peening both with (LSP) and without protective coating (LPwC) at multiple pulse densities. A second LPwC treatment was conducted fully submersed under water, in addition to the standard laminar water...

  • Feature Paper
  • Article
  • Open Access
4 Citations
3,837 Views
11 Pages

14 October 2021

The processing of Cu, Co, and Zn at the Boleo project in Mexico involves two-stage (oxidation–reduction) leaching to extract a total of 85–88% Cu in 4 h. The first stage is an oxidation leaching using sulphuric acid (120 kg/tonne ore) at an Eh of 900...

  • Article
  • Open Access
2 Citations
2,726 Views
17 Pages

14 October 2021

Spray-formed hypereutectic Al-Si-Cu-Mg alloy is the candidate for automotive and aerospace industries due to its superior wear resistance, lower thermal expansion coefficient and density, and higher thermal conductivity. This paper aims to investigat...

  • Article
  • Open Access
3 Citations
1,976 Views
19 Pages

14 October 2021

The paper presents the results of the analysis of the microstructure, mechanical properties, acoustic and magnetic characteristics of the metal of pipelines that are part of heat and power equipment, after long-term operation, made of structural and...

  • Article
  • Open Access
7 Citations
2,888 Views
13 Pages

14 October 2021

Selective laser melting (SLM) is a laser-based powder bed fusion additive manufacturing technique extensively used in industry. One of the most commonly used alloys in SLM process is Ti-6Al-4V. However, its tribological properties when coated with N...

  • Article
  • Open Access
12 Citations
4,377 Views
11 Pages

Manufacturing of Tool Steels by PBF-EB

  • Alexander Kirchner,
  • Burghardt Klöden,
  • Marie Franke-Jurisch,
  • Luis Inarra Rauh-Hain and
  • Thomas Weißgärber

14 October 2021

Additive manufacturing (AM) of metals is stimulating the tool making industry. Moreover, besides the production of lost forms, AM processes are now being used to directly generate tools, molds or parts, leading to massive time savings. In the case of...

  • Article
  • Open Access
40 Citations
7,264 Views
10 Pages

Effect of Ball Size on the Microstructure and Morphology of Mg Powders Processed by High-Energy Ball Milling

  • Jesus Rios,
  • Alex Restrepo,
  • Alejandro Zuleta,
  • Francisco Bolívar,
  • Juan Castaño,
  • Esteban Correa and
  • Félix Echeverria

13 October 2021

Commercial powders of pure magnesium were processed by high-energy ball milling. The microstructural and morphological evolution of the powders was studied using scanning electron microscopy (SEM), energy dispersive spectrometry (EDX) and X-ray diffr...

  • Feature Paper
  • Article
  • Open Access
14 Citations
6,685 Views
17 Pages

13 October 2021

The ability to control the exhibited plastic deformation behavior of cellular materials under certain loading conditions can be harnessed to design more reliable and structurally efficient damage-tolerant materials for crashworthiness and protective...

  • Article
  • Open Access
13 Citations
2,839 Views
21 Pages

13 October 2021

For a low cost, there are industrial infrared monitoring systems used for imperfection detection and identification in welded joints. The key drawback that impedes real life industrial applications is the low spatial resolution, as well as the tempor...

  • Article
  • Open Access
7 Citations
2,709 Views
14 Pages

13 October 2021

Increasing carbon deposits in iron ore to upgrade the reduction rate can be performed by impregnating iron ore in tar. Carbon containing iron ore was prepared from low-grade iron ore and biomass tar, which was generated from palm kernel shell (PKS) p...

  • Article
  • Open Access
8 Citations
2,366 Views
15 Pages

13 October 2021

Physical-mechanical models for predicting the fatigue life of aluminum alloys D16ChATW and 2024-T351 are proposed and tested. Damage accumulation patterns are established for these alloys in the initial state and after dynamic non-equilibrium process...

  • Article
  • Open Access
17 Citations
2,967 Views
14 Pages

13 October 2021

In the present research paper, two systems based on Ti-Nb-Zr-Ta and Ti-Nb-Zr–Fe, containing non-toxic elements, are considered and investigated. The first aim of the paper is to enlarge up-to-date developed β-type Ti alloys, analyzing three different...

  • Article
  • Open Access
24 Citations
10,996 Views
14 Pages

Stress Triaxiality and Lode Angle Parameter Characterization of Flat Metal Specimen with Inclined Notch

  • Jian Peng,
  • Peishuang Zhou,
  • Ying Wang,
  • Qiao Dai,
  • David Knowles and
  • Mahmoud Mostafavi

13 October 2021

The stress state has an important effect on the deformation and failure of metals. While the stress states of the axisymmetric notched bars specimens are studied in the literature, the studies on the flat metal specimen with inclined notch are very l...

  • Article
  • Open Access
4 Citations
2,857 Views
21 Pages

13 October 2021

To increase the acceptance of direct metal laser sintered Ti6Al4V(Extra Low Interstitial—ELI) in industry, analytical models that can quantitatively describe the interrelationships between the microstructural features, field variables, such as temper...

  • Feature Paper
  • Article
  • Open Access
2 Citations
2,174 Views
15 Pages

Renovation of Crystallizer Surface Using Electrodeposited Alloy Coating to Increase High-Temperature Abrasion Resistance

  • Janette Brezinová,
  • Mária Hagarová,
  • Dagmar Jakubéczyová,
  • Gabriela Baranová and
  • Olegas Prentkovskis

13 October 2021

This paper deals with the evaluation of mechanical and tribological properties of Ni-Co galvanic coatings at elevated temperatures. The coatings were deposited on the copper surface, which in practice is the material of the crystallizer. Ni-Co coatin...

  • Article
  • Open Access
13 Citations
3,014 Views
18 Pages

12 October 2021

In this study, the impact of pseudo-random non-proportional bending-torsion fatigue loadings proportion on the fatigue life and the fracture surface topography was analyzed. Investigation was carried out for 24 specimens made of S355J2 steel with 11...

  • Article
  • Open Access
9 Citations
2,905 Views
16 Pages

Structural Parameter Optimization for Large Spacing Sublevel Caving in Chengchao Iron Mine

  • Yuye Tan,
  • Mochuan Guo,
  • Yimin Hao,
  • Chi Zhang and
  • Weidong Song

12 October 2021

Non-pillar sublevel caving is beginning to use large structural parameters in China. Appropriate structural parameters can effectively control the loss and dilution of stope and improve ore drawing efficiency. In this study, taking Chengchao Iron Min...

  • Feature Paper
  • Article
  • Open Access
6 Citations
2,995 Views
21 Pages

A Numerical and Experimental Assessment of the Small Punch Creep Test for 316L(N) Stainless Steels

  • Karl-Fredrik Nilsson,
  • Daniele Baraldi,
  • Stefan Holmström and
  • Igor Simonovski

11 October 2021

This paper presents a finite element analysis of the small punch creep test for 316L(N), which is compared with experimental data for 650 and 700 °C. Special emphasis is placed on (i) assessing the influence of friction and (ii) comparing two differe...

  • Article
  • Open Access
25 Citations
9,957 Views
17 Pages

Ultra-High Temperature Creep of Ni-Based SX Superalloys at 1250 °C

  • Satoshi Utada,
  • Lucille Despres and
  • Jonathan Cormier

11 October 2021

Very high temperature creep properties of twelve different Ni-based single crystal superalloys have been investigated at 1250 °C and under different initial applied stresses. The creep strength at this temperature is mainly controlled by the remainin...

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Metals - ISSN 2075-4701