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15 Results Found

  • Article
  • Open Access
10 Citations
3,134 Views
14 Pages

Cutting Chatter in Ultrasonic Elliptical Vibration Cutting and Its Influence on Surface Roughness and Tool Wear

  • Gan Li,
  • Jinbo Liu,
  • Yanan Pan,
  • Yan Bao,
  • Sen Yin,
  • Zhigang Dong and
  • Renke Kang

7 June 2023

Ultrasonic elliptical vibration cutting has a wide range of applications in the field of precision cutting of difficult-to-machine metal materials. However, due to its intermittent cutting characteristics and the weak rigidity of the horn, cutting ch...

  • Article
  • Open Access
4 Citations
1,756 Views
15 Pages

Developmental and Experimental Study on a Double-Excitation Ultrasonic Elliptical Vibration-Assisted Cutting Device

  • Gaofeng Hu,
  • Wendong Xin,
  • Min Zhang,
  • Junti Lu,
  • Yanjie Lu,
  • Shengming Zhou and
  • Kai Zheng

Ultrasonic elliptical vibration-assisted cutting (UEVC) has been successfully applied in the precision and ultra-precision machining of hard and brittle materials due to its advantages of a low cutting force and minimal tool wear. This study develope...

  • Article
  • Open Access
11 Citations
4,088 Views
12 Pages

Design and Implementation of a Novel Single-Driven Ultrasonic Elliptical Vibration Assisted Cutting Device

  • Rongkai Tan,
  • Xuesen Zhao,
  • Xicong Zou,
  • Zengqiang Li,
  • Zhenjiang Hu,
  • Weipan Zhang and
  • Tao Sun

22 October 2018

In this paper, a novel single-driven ultrasonic elliptical vibration cutting (SDUEVC) device with a succinct structure and a simple assembly is proposed and investigated. A tailored horn with a tilted-slot structure was employed in the designed SDUEV...

  • Article
  • Open Access
3 Citations
797 Views
23 Pages

Experimental Study on Surface Integrity of Nickel-Based Superalloy in Ultrasonic Elliptical Vibration Cutting

  • Gaofeng Hu,
  • Yanjie Lu,
  • Shengming Zhou,
  • Min Zhang,
  • Xin He,
  • Fenghui Zhang and
  • Guangjun Chen

22 June 2025

Nickel-based superalloys, renowned for their exceptional high-temperature strength, oxidation resistance, and corrosion resistance, have become essential materials in the aerospace, defense, and nuclear industries. However, due to their poor machinab...

  • Article
  • Open Access
12 Citations
2,625 Views
13 Pages

21 October 2022

In order to investigate the characteristics of elliptical ultrasonic vibration cutting of TiC particle-reinforced titanium matrix composites, a two-dimensional thermodynamic coupled finite element cutting model was established based on the Johnson-Co...

  • Article
  • Open Access
14 Citations
2,875 Views
17 Pages

Study on the Material Removal Mechanism of Ultrasonic Elliptical Vibration Cutting of Medical β Titanium Alloy

  • Zhenda Wang,
  • Yongzhi Pan,
  • Yijia Zhang,
  • Xiuhua Men,
  • Xiuli Fu and
  • Shengfeng Ren

For new medical β titanium implants, the surface micro texture processing technology is a difficult problem. To solve this problem, a new method of ultrasonic elliptical vibration cutting (UEVC) is adopted in this paper. The mechanism of materia...

  • Article
  • Open Access
22 Citations
4,008 Views
15 Pages

21 September 2019

The micro-groove structure on the planar surface has been widely used in the tribology field for improving the lubrication performance, thereby reducing the friction coefficient and wear. However, in the conventional cutting (CC) process, the high-qu...

  • Article
  • Open Access
8 Citations
2,545 Views
12 Pages

13 December 2022

Additive manufacturing technology has been widely used in aviation, aerospace, automobiles and other fields due to the fact that near-net-shaped components with unprecedented geometric freedom can be fabricated. Additively manufactured aluminum alloy...

  • Article
  • Open Access
1,598 Views
22 Pages

Design of a Longitudinal-Bending Elliptical Vibration Ultrasonic Transducer with a Bent Horn

  • Zhiyong Huang,
  • Mingshuo Zhang,
  • Jiteng Li,
  • Xinggang Jiang,
  • Daxi Geng and
  • Deyuan Zhang

8 June 2025

The thin and straight horn of the ultrasonic transducer is located in the center of the thick transducer, so that the tool tip of the ultrasonic vibration turning tool holder cannot be located on the outermost side of the entire tool holder, which le...

  • Article
  • Open Access
1 Citations
2,110 Views
14 Pages

30 August 2024

SiC particle-reinforced Al metal matrix (SiCp/Al) composites are more and more widely used in the aerospace field due to their excellent properties, and the realization of high-quality drilling of SiCp/Al composites has an important impact on improvi...

  • Article
  • Open Access
9 Citations
4,973 Views
13 Pages

Mechanically Enabled Two-Axis Ultrasonic-Assisted System for Ultra-Precision Machining

  • Nan Yu,
  • Jinghang Liu,
  • Hélène Mainaud Durand and
  • Fengzhou Fang

With the use of ultrasonic-assisted diamond cutting, an optical surface finish can be achieved on hardened steel or even brittle materials such as glass and infrared materials. The proposed ultrasonic vibration cutting system includes an ultrasonic g...

  • Article
  • Open Access
3 Citations
1,660 Views
16 Pages

25 June 2024

Nickel-based superalloys (GH4169) are a typical difficult-to-machine material with poor thermal conductivity and severe work hardening. They are also prone to poor surface quality, severe tool wear, and poor machinability, which affect their performa...

  • Article
  • Open Access
5 Citations
1,945 Views
24 Pages

30 November 2023

The 7075 aluminum alloy deep hole pipe finds extensive applications in the aerospace industry due to its remarkable attributes, such as high strength, exceptional wear resistance, and favorable mechanical properties. However, traditional boring proce...

  • Article
  • Open Access
15 Citations
3,977 Views
18 Pages

High-Speed Rotary Ultrasonic Elliptical Milling of Ti-6Al-4V Using High-Pressure Coolant

  • Mingliang Zhang,
  • Deyuan Zhang,
  • Hailin Guo,
  • Ze Gao,
  • Daxi Geng,
  • Jiajia Liu and
  • Xinggang Jiang

10 April 2020

High-speed rotary ultrasonic elliptical milling (HRUEM), as a novel ultrasonic vibration cutting method, has been introduced in milling the alloy Ti-6Al-4V. The application of ultrasonic vibration in high-speed milling can help open the cutting conta...

  • Article
  • Open Access
4 Citations
2,650 Views
18 Pages

Structural Optimization Study on a Three-Degree-of-Freedom Piezoelectric Ultrasonic Transducer

  • Zhizhong Wu,
  • Zhao Zhang,
  • Deguang Wu,
  • Yuanhang Chen,
  • Fan Hu,
  • Chenxin Guo and
  • Lijun Tang

8 May 2024

A three-degree-of-freedom (3-DOF) piezoelectric ultrasonic transducer is a critical component in elliptical and longitudinal ultrasonic vibration-assisted cutting processes, with its geometric structure directly influencing its performance. This pape...