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Search Results (532)

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Keywords = lithium salts

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22 pages, 13907 KB  
Article
Differential Enrichment of Li–B Resources in the Qaidam Basin: Migration, Enrichment and Metallogenic Mechanism in a Geothermal–River–Lake System
by Haiyan Shi, Jiubo Liu, Guang Han, Haikui Tong, Zhendong Wang and Hua Li
Water 2026, 18(15), 1795; https://doi.org/10.3390/w18151795 - 24 Jul 2026
Viewed by 85
Abstract
Located in the northeastern Tibetan Plateau, the Qaidam Basin hosts abundant strategic lithium (Li) and boron (B) salt lake resources crucial for national resource security. Existing studies focus on individual lakes, lacking systematic Li-B geochemical and source–transport–sink research across the geothermal–river–lake system. Based [...] Read more.
Located in the northeastern Tibetan Plateau, the Qaidam Basin hosts abundant strategic lithium (Li) and boron (B) salt lake resources crucial for national resource security. Existing studies focus on individual lakes, lacking systematic Li-B geochemical and source–transport–sink research across the geothermal–river–lake system. Based on 40 water samples from 16 lakes and multi-isotope and hydrochemical data, this study explores Li-B spatial distribution, isotopic evolution and enrichment rules. The results reveal prominent spatial heterogeneity of Li and B distributions. The contents of riverine Li and B are higher than the global average level, and terminal salt lakes show the highest enrichment degree. Specifically, southern lakes are Li-dominant, while northern lakes are B-dominant, with both reaching industrial exploitation grades. Significant Li and B isotopic fractionation occurs throughout the hydrological system, with geothermal fluids presenting depleted isotopic compositions and lake waters showing enriched features. H-O isotopic evidence and Gibbs diagram analysis indicate that surface waters in the basin are primarily recharged by atmospheric precipitation, and their hydrochemical compositions are jointly controlled by rock weathering and strong evaporative concentration, accompanied by distinct north–south hydrogeological zonation differences. Source analysis demonstrates that Li is mainly derived from high-temperature water–rock interactions of Li-rich volcanic and granitic rocks in the southern East Kunlun Mountains, whereas B originates from ultrahigh-pressure B-rich metamorphic rocks along the northern North Qaidam margin. The migration and accumulation sequence of Li and B follows the pathway: geothermal fluid emission → fluvial transportation → terminal lake enrichment. Evaporation and mineral precipitation are the dominant factors controlling elemental enrichment and isotopic fractionation. This basin-wide study supplements salt lake critical mineral metallogenic theories and guides efficient Li-B exploration and sustainable development. Full article
(This article belongs to the Special Issue Water–Rock Interaction)
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14 pages, 2515 KB  
Article
Lithium Recovery from Smectite Clays via Sulphate Roasting and Water Leaching
by Cara Philipa Haller and Christie Dorfling
Minerals 2026, 16(7), 760; https://doi.org/10.3390/min16070760 - 21 Jul 2026
Viewed by 152
Abstract
The growing lithium demand has led to increasing interest in low-grade clay deposits. In this study, a roast–leach process was investigated for the recovery of lithium from a Southern African smectite-rich clay deposit. Screening of various roasting additives showed that a binary system [...] Read more.
The growing lithium demand has led to increasing interest in low-grade clay deposits. In this study, a roast–leach process was investigated for the recovery of lithium from a Southern African smectite-rich clay deposit. Screening of various roasting additives showed that a binary system comprising sodium sulphate and calcium sulphate yielded the highest lithium dissolution during subsequent water leaching, and was therefore selected for optimisation tests. Roasting at 850 °C for 1.5 h, using a clay:total salt ratio of 2:1 and Na2SO4:CaSO4 ratio of 1:2, followed by subsequent water leaching at 60 °C and 30% solids, resulted in 86.3% lithium dissolution after 2 h. Compared with direct acid leaching of the same clay deposit, the roast–leach process improved lithium selectivity over multivalent ions, modified the clay’s swelling behaviour to enable leaching at higher solids content, and produced an alkaline leach solution, eliminating the need for neutralisation. Full article
(This article belongs to the Section Mineral Processing and Extractive Metallurgy)
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24 pages, 2051 KB  
Article
On the Water–Lithium Bromide Mixture and Its CuO-Based Nanofluid Properties: Viscosity Evaluation
by Elizabeth Yera, Mercedes de Vega, Néstor García-Hernando and María Venegas
Appl. Sci. 2026, 16(14), 6902; https://doi.org/10.3390/app16146902 - 9 Jul 2026
Viewed by 337
Abstract
The use of nanofluids in components of absorption cooling systems enhances heat and mass transfer processes. Limited information exists on the thermophysical properties of the nanofluid prepared with water–lithium bromide (H2O–LiBr) as the base fluid and CuO nanoparticles. Due to the [...] Read more.
The use of nanofluids in components of absorption cooling systems enhances heat and mass transfer processes. Limited information exists on the thermophysical properties of the nanofluid prepared with water–lithium bromide (H2O–LiBr) as the base fluid and CuO nanoparticles. Due to the limited data available, viscosity is experimentally assessed in this study, providing novel results. The nanofluid was formed using the two-step method, using first a magnetic stirrer and second a sonication bath. A high-accuracy sensor was utilized for viscosity measurements. The nanoparticle mass fraction in the nanofluid was 0.1 wt%, while the salt mass fraction in the base fluid ranged from 56.62 to 60.69 wt% and the temperature from 24 to 60 °C. A strong temperature and salt concentration dependence of viscosity was observed for the nanofluid, exhibiting a 3–9% lower viscosity than the base fluid. As an additional scientific novelty, the viscosity of both the H2O–LiBr mixture and the CuO/H2O–LiBr nanofluid was examined for variable shear rates, showing a slight dilatant behavior. To develop a method for predicting viscosity, machine learning techniques were used. The best performing model was the multi-layer perceptron, which closely reproduces the experimental data and was selected for creating a graphical user interface for viscosity prediction. Full article
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20 pages, 1312 KB  
Article
Hydrogeochemical Assessment of Lithium in Oilfield Formation Waters of the Mangystau Region, Kazakhstan: Distribution, Geochemical Controls, and Preliminary Resource Evaluation
by Assiya Boranbayeva and Akmaral Serikbayeva
ChemEngineering 2026, 10(7), 88; https://doi.org/10.3390/chemengineering10070088 - 8 Jul 2026
Viewed by 263
Abstract
This study presents a hydrogeochemical assessment of oilfield formation waters from the Karazhanbas, Zhetybay, and Uzen oil fields in the Mangystau Region of Kazakhstan, with the aim of elucidating lithium distribution, identifying the geochemical factors controlling its accumulation, and providing a preliminary resource-oriented [...] Read more.
This study presents a hydrogeochemical assessment of oilfield formation waters from the Karazhanbas, Zhetybay, and Uzen oil fields in the Mangystau Region of Kazakhstan, with the aim of elucidating lithium distribution, identifying the geochemical factors controlling its accumulation, and providing a preliminary resource-oriented evaluation. The study investigated pH, total dissolved solids (TDS), ionic–salt composition, lithium (Li) concentration, and the relationships between Li, TDS, major cations, and geochemical ratios, including Ca/Li and Mg/Li. Major ions were determined using standard hydrochemical methods, while Li was analyzed by inductively coupled plasma optical emission spectrometry (ICP-OES). The investigated waters were predominantly classified as chloride–calcium type according to their hydrochemical composition. In terms of TDS, the waters follow the sequence Uzen > Zhetybay > Karazhanbas, whereas Li concentrations follow the sequence Zhetybay > Uzen > Karazhanbas. The highest Li concentrations were detected in Zhetybay waters (1.40–1.85 mg/dm3); in Uzen waters, Li reached 1.51 mg/dm3; and in Karazhanbas waters, it ranged from 0.30 to 0.70 mg/dm3. The highest Mg/Li and (Na+ + K+)/Li ratios were characteristic of Uzen waters, indicating a more complex salt matrix. Compared with internationally reported lithium-enriched brines, the Mangystau formation waters contain relatively low Li concentrations and cannot currently be considered a commercially viable lithium source. The scientific significance of this study lies in establishing a regional hydrogeochemical baseline for oilfield formation waters and demonstrating that maximum mineralization does not necessarily correspond to the highest Li concentration. Full article
(This article belongs to the Special Issue Advances in Chemical Engineering and Wastewater Treatment)
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15 pages, 4627 KB  
Article
Balanced Solvation and Ion Transport in a Salt-Regulated Ether Electrolyte for Fast-Charging Li-Ion Batteries
by Shenao Liu, Xinglin Jiang, Hao Li, Qi Sun and Haitao Zhang
J. Compos. Sci. 2026, 10(7), 365; https://doi.org/10.3390/jcs10070365 - 8 Jul 2026
Viewed by 414
Abstract
Fast-charging graphite-based lithium-ion batteries (LIBs) are limited by sluggish Li+ desolvation, interfacial charge transfer, and solid-state diffusion in graphite (Gr). Herein, a salt-concentration-regulated lithium bis(trifluoromethanesulfonyl)imide (LiTFSI) in 1,3-dioxolane (DOL) and fluoroethylene carbonate (FEC) electrolyte is developed to construct an anion-involved solvation structure [...] Read more.
Fast-charging graphite-based lithium-ion batteries (LIBs) are limited by sluggish Li+ desolvation, interfacial charge transfer, and solid-state diffusion in graphite (Gr). Herein, a salt-concentration-regulated lithium bis(trifluoromethanesulfonyl)imide (LiTFSI) in 1,3-dioxolane (DOL) and fluoroethylene carbonate (FEC) electrolyte is developed to construct an anion-involved solvation structure for fast-charging graphite-based LIBs. At an appropriate LiTFSI concentration, TFSI is incorporated into the primary Li+ solvation sheath, forming a contact-ion-pair (CIP)-dominated solvation structure. The optimized electrolyte exhibits a Li+ transference number of 0.76 and an exchange current density of 0.28 mA cm−2, indicating accelerated Li+ transport and interfacial charge transfer. Furthermore, a more uniform interfacial Li+ flux distribution is obtained, contributing to suppressed localized Li growth. As a result, Gr||Li half cells deliver 168 mAh g−1 at 10 C (1 C = 370 mAh g−1). LFP||Gr full cells with an LiFePO4 (LFP) areal capacity of 4 mAh cm−2 deliver 115 mAh g−1 at 2 C and retain 69% capacity after 200 cycles. This work highlights moderate salt-concentration regulation in DOL/FEC electrolytes as an effective strategy for fast graphite lithiation without relying on fluorinated ether solvents or localized high-concentration formulations. Full article
(This article belongs to the Special Issue Composite Materials for Energy Management, Storage or Transportation)
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13 pages, 10920 KB  
Article
High-Value Utilization of Residue After Ammonia-Extraction Aluminum from Coal Fly Ash: A Novel Strategy for Preparation of Lithium-Ion Battery Anodes
by Yingjiao Fang, Yusheng Wu and Laishi Li
Appl. Sci. 2026, 16(13), 6804; https://doi.org/10.3390/app16136804 - 7 Jul 2026
Viewed by 186
Abstract
Silicon suboxide (SiOx) has been extensively investigated as an anode material for lithium-ion batteries. However, its low electrical conductivity and significant volume expansion during cycling have hindered its practical application. Although compounding SiOx with carbon can effectively alleviate these issues, [...] Read more.
Silicon suboxide (SiOx) has been extensively investigated as an anode material for lithium-ion batteries. However, its low electrical conductivity and significant volume expansion during cycling have hindered its practical application. Although compounding SiOx with carbon can effectively alleviate these issues, practical challenges such as complex preparation processes and high production costs still remain. In this study, porous SiOx/C anode materials were synthesized in a single step using residue after acid-extraction aluminum from coal fly ash (high silica slag) as the silicon source and calcium carbide as both the reducing agent and carbon source, in a NaCl-CaCl2 molten salt medium. The intimate interface between SiOx and carbon not only enhances the electrical conductivity of the electrode but also buffers volume expansion, while the porous structure inside the SiOx/C particles facilitates rapid ion transport. The SiOx/C anode fabricated from this material exhibits excellent electrochemical performance and cycling stability: the anode material synthesized at 700 °C for 3 h (denoted as SiOx/C-700-3) retains a reversible specific capacity of 1093.58 mAh g−1 after 1000 cycles at a current density of 0.4 A g−1. Moreover, the optimized SiOx/C-700-3 electrode achieves robust long-cycle stability under a high current density of 2 A g−1, sustaining a reversible capacity of 486.22 mAh g−1 after 800 cycles with an average Coulombic efficiency approaching 99.6%. The method proposed in this work provides a new strategy for the preparation of SiOx/C anode materials and holds great significance for the high-value comprehensive utilization of coal fly ash and the protection of the ecological environment. Full article
(This article belongs to the Special Issue Advanced Functional Materials and Their Applications)
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15 pages, 14264 KB  
Article
Cyano-Functionalized Lithium Sulfonimide Salt for High-Voltage Lithium Metal Batteries
by Peihao Yan, Xiong Shui, Yu Ma, Ling Wang, Zhonghua Zhang and Lixin Qiao
Energies 2026, 19(13), 3135; https://doi.org/10.3390/en19133135 - 2 Jul 2026
Viewed by 190
Abstract
Lithium metal batteries are considered one of the most promising technological routes for next-generation energy storage systems with high energy density. However, when paired with high-voltage cathodes such as NCM811, conventional lithium bis(trifluoromethanesulfonyl)imide (LiTFSI)-based electrolytes face severe corrosion of the aluminum current collector [...] Read more.
Lithium metal batteries are considered one of the most promising technological routes for next-generation energy storage systems with high energy density. However, when paired with high-voltage cathodes such as NCM811, conventional lithium bis(trifluoromethanesulfonyl)imide (LiTFSI)-based electrolytes face severe corrosion of the aluminum current collector when the operating voltage exceeds 3.8 V vs. Li+/Li, leading to rapid capacity decay and even cell failure. In this work, we designed and synthesized a cyano-containing lithium salt, lithium cyano(trifluoromethanesulfonyl)imide (LiCTFSI), to address this issue. The electrochemical performance of 1 M LiCTFSI and 1 M LiTFSI in the same carbonate solvent was systematically compared in NCM811/Li cells. The results demonstrate that LiCTFSI effectively suppresses aluminum corrosion at high potentials and forms a thinner and more compact cathode electrolyte interphase to protect NCM811 cathodes. With the LiCTFSI electrolyte, NCM811/Li cells (mass loading = 19.55 mg cm−2) achieve a capacity retention of 81.7% after 200 cycles at a high cutoff voltage of 4.6 V vs. Li+/Li. This work provides a new strategy for developing advanced electrolyte salts for high-voltage, high-energy-density lithium metal batteries. Full article
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23 pages, 1999 KB  
Review
Interface Engineering for Integrated Valorization of Spent Lithium-Ion Batteries and Complex Electronic Waste: A Focus on Hydrothermal, PVC-Assisted, and Membrane Processes
by Thiago Vinícius Barros, Franciele Pereira Camacho, Gabriel Omar Soto Huarca, Marcelino Luiz Gimenes, José Augusto de Oliveira, Ana Caroline Raimundini Aranha, Abhijit Data, Biplob Pramanik, Linhua Fan, Veeriah Jegatheesan and Lucio Cardozo-Filho
Appl. Sci. 2026, 16(13), 6395; https://doi.org/10.3390/app16136395 - 26 Jun 2026
Viewed by 350
Abstract
The recycling of spent lithium-ion batteries and selected complex electronic waste fractions is commonly evaluated using isolated metrics such as leaching yield, metal removal efficiency, and reagent consumption. However, this approach fails to address the central challenge of sustainable valorization: integrating upstream conversion [...] Read more.
The recycling of spent lithium-ion batteries and selected complex electronic waste fractions is commonly evaluated using isolated metrics such as leaching yield, metal removal efficiency, and reagent consumption. However, this approach fails to address the central challenge of sustainable valorization: integrating upstream conversion with downstream selective recovery without shifting environmental and separation burdens. This review focuses specifically on spent LIBs as the primary model system, while also drawing insights from related e-waste streams (e.g., printed circuit boards and polymer-containing residues) where the interface-driven framework applies. It examines how key interfaces—solid–fluid, polymer–metal–fluid, membrane–solution, electrode–electrolyte, and crystal–solution—govern metal mobilization, selectivity, effluent quality, product purity, and scalability. Emphasis is placed on hydrothermal and supercritical water processing, PVC/CPVC (Polyvinyl Chloride/Chlorinated Polyvinyl Chloride)-assisted metal mobilization and membrane-based recovery techniques, including nanofiltration, membrane distillation, membrane distillation crystallization, ion exchange, and electrochemical methods. Supercritical water and membrane processes are complementary only when upstream chemistry is designed to facilitate downstream separation. PVC-rich waste is reconsidered as a reactive chlorine source, provided that corrosion, HCl formation, and salt precipitation are controlled. Critical gaps include incomplete mass balances, limited multicomponent studies, weak integration between process stages, and scarce techno-economic and life-cycle analyses. A roadmap is proposed for scalable, integrated hydrothermal–membrane systems enabling efficient resource recovery and water reuse. Full article
(This article belongs to the Section Environmental Sciences)
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13 pages, 1661 KB  
Article
Study on Efficient Potassium Removal and Lithium Recovery from Potassium-Rich Mother Liquor
by Lichao Wang, Tieqiang Lin and Jian Li
Metals 2026, 16(6), 619; https://doi.org/10.3390/met16060619 - 4 Jun 2026
Viewed by 294
Abstract
The potassium-rich mother liquor generated from the sulfuric acid process for lithium extraction from spodumene cannot be directly used for the production of battery-grade lithium salts, resulting in lithium resource loss. To address the issues of slow reaction rate and high seed crystal [...] Read more.
The potassium-rich mother liquor generated from the sulfuric acid process for lithium extraction from spodumene cannot be directly used for the production of battery-grade lithium salts, resulting in lithium resource loss. To address the issues of slow reaction rate and high seed crystal dosage in the traditional jarosite process for potassium removal, this paper systematically optimizes the type, dosage, and particle size of seed crystals based on the mechanisms of crystal nucleation and growth, ion occupancy competition, and interfacial crystallization-driven behavior. Results show that potassium jarosite seed offers high crystallographic compatibility, ease of preparation, and the best overall performance. Seed particle size must balance specific surface area and dispersibility; either too large or too small is detrimental to uniform crystal growth. Thermodynamic and kinetic analyses confirm that jarosite precipitation is strongly spontaneous and chemically controlled. Under the optimal process conditions (pH = 1.5, n(Fe3+)/n(K+) = 3.5:1, 1 g of potassium jarosite seed, 95 °C, 1 h), the potassium removal rate reaches (92.60 ± 0.48)%, and the lithium recovery rate is (95.20 ± 0.34)%. Lithium loss mainly arises from precipitate entrainment and insufficient washing; enhanced washing can further improve recovery. This study elucidates seed-mediated crystallization regulation and provides both theoretical guidance and technical reference for efficient potassium removal and high-value lithium recovery from potassium-rich mother liquor. Full article
(This article belongs to the Special Issue Green Technologies in Metal Recovery)
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20 pages, 41743 KB  
Article
Hydrochemical Tracing for Solute Sources and Enrichment Mechanisms in Inland Lake Waters of the Qiangtang Plateau, Northern Tibet, China
by Yuanqing Liu, Dongguang Wen, Le Zhou, Lin Lv, Xuejun Ma, Jianhua Feng, Yanwei Guo, Jian Cao and Tao Lv
Minerals 2026, 16(6), 599; https://doi.org/10.3390/min16060599 - 3 Jun 2026
Viewed by 274
Abstract
To elucidate the solute sources, migration and enrichment mechanisms of water bodies in the endorheic lake region of the Qiangtang Plateau on the Tibetan Plateau and clarify the hydrogeochemical cycling patterns in alpine arid environments, this study focuses on two core scientific objectives: [...] Read more.
To elucidate the solute sources, migration and enrichment mechanisms of water bodies in the endorheic lake region of the Qiangtang Plateau on the Tibetan Plateau and clarify the hydrogeochemical cycling patterns in alpine arid environments, this study focuses on two core scientific objectives: quantitative identification of the multi-source contributions of aquatic solutes, and revelation of the key processes governing the enrichment of strategic elements including lithium (Li) and boron (B). To achieve these goals, we conducted systematic hydrogeological field investigations and collected 28 multi-type water samples, covering springs, rivers, thermal springs, freshwater lakes, salt lake brines, atmospheric precipitation, and glacial meltwater. The physicochemical properties, major ions, and trace elements of all samples were comprehensively analyzed. On this basis, the hydrogeochemical characteristics, evolutionary processes, and solute origins of regional waters were systematically explored. Combined with PHREEQC numerical simulation, principal component analysis (PCA), and Pearson correlation analysis, the dominant controlling factors of water geochemistry were quantified, and a conceptual hydrogeochemical evolution model was established. The results reveal a clear hydrogeochemical evolutionary gradient across the study area: water bodies evolve from low-salinity HCO3-Ca recharge end-members and transitional HCO3·SO4-Ca(Mg) type water to highly mineralized Cl-Na (SO4·Cl-Na) salt lake brines, accompanied by synchronous enrichment of Li, B, arsenic (As), and other characteristic elements. Solute accumulation in regional waters is governed by the ternary coupling effects of evaporative concentration, rock weathering and leaching, and deep geothermal fluid input, while cation exchange and mineral dissolution–precipitation reactions further modulate ionic composition and ratios. Elements including As, Li, B, and chloride (Cl) exhibit conservative migration behaviors in non-hydrothermal waters, whereas thermal springs possess unique geochemical signatures driven by deep fluid recharge. PCA results indicate that evaporative concentration serves as the primary controlling factor with a contribution rate of 55.39%; rock weathering provides the basic solute load (17.09%); and the coupled processes of deep fluid mixing and carbonate precipitation regulate elemental fractionation (14.21%). These findings systematically clarify the hydrogeochemical evolution laws and multi-source coupling mechanisms of inland lake waters in the Qiangtang Plateau. Furthermore, this study establishes a conceptual framework of “multi-source recharge–water–rock interaction–evaporative concentration”, advances the understanding of alpine hydrological cycling under climate change, and provides a solid scientific foundation for hydrological cycle research and green exploration of strategic mineral resources in endorheic salt lake regions. Full article
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18 pages, 3165 KB  
Article
Optimized Sol–Gel Synthesis of Li3V2(PO4)3/C Composite Cathode Material: The Role of Pyrolysis Temperature and Carbon Content on Structural and Electrochemical Performance
by Alina I. Seroshtan, Zlata E. Priimak, Polina A. Marmaza, Dana E. Lembikova, Nikita P. Ivanov, Vladimir L. Rastorguev, Alena R. Zaikova, Alexander V. Syuy, Yang Chengkai, Anton V. Shurygin, Vasilii I. Nemtinov, Kirill A. Pervakov, Ivan G. Tananaev, Eugeniy K. Papynov, Alexy V. Ognev and Oleg O. Shichalin
J. Compos. Sci. 2026, 10(6), 303; https://doi.org/10.3390/jcs10060303 - 31 May 2026
Viewed by 1044
Abstract
Lithium-ion batteries require cathode materials with high capacity and cycling stability. Li3V2(PO4)3 (LVP) offers a theoretical capacity of 197 mAh/g but suffers from poor electronic conductivity. In this study, a Li3V2(PO4 [...] Read more.
Lithium-ion batteries require cathode materials with high capacity and cycling stability. Li3V2(PO4)3 (LVP) offers a theoretical capacity of 197 mAh/g but suffers from poor electronic conductivity. In this study, a Li3V2(PO4)3/carbon (LVP/C) composite was synthesized via a citric acid-assisted sol–gel method. The effects of pyrolysis temperature (700–1000 °C) and citric acid-to-salt ratio (1:1, 0.5:1, 0.25:1) were systematically investigated. The optimal composite was obtained at 900 °C with a 1:1 ratio. This material exhibited a well-crystallized monoclinic structure (space group P21/c) with unit cell volume of 890.61 Å3. The amorphous carbon coating provided a specific surface area of 33.03 m2/g. Electrochemically, the optimal LVP/C_1:1 composite delivered an initial specific capacity of 114 mAh/g at C/10 rate—twice that of samples with lower carbon content. It also demonstrated 100% capacity retention after 25 cycles with favorable coulombic efficiency (67%) and reduced charge-transfer resistance. These results show that pyrolysis at 900 °C with a 1:1 citric acid-to-salt ratio provides an optimal balance between crystallinity, carbon coating uniformity, and electrochemical performance for high-performance LVP/C composite cathodes. Full article
(This article belongs to the Special Issue Composite Materials for Energy Management, Storage or Transportation)
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18 pages, 4478 KB  
Article
Hierarchical Porous Polyimide Separator Prepared by Sodium Chloride Salt for High-Performance Lithium Ion Batteries
by Sen Yu, Peng Sun, Xuewen Geng, Yichao Wang, Yan Wang, Wentao Jin, Hongkai Fan, Fengfeng Cui, Bin Sun and Ming Hu
Energies 2026, 19(11), 2635; https://doi.org/10.3390/en19112635 - 29 May 2026
Viewed by 287
Abstract
Lithium-ion batteries have been widely used as energy storage and power batteries due to their unique advantages. However, with increasing demands for battery performance and application scenarios, battery safety has become a significant obstacle to their application. To address this issue, this paper [...] Read more.
Lithium-ion batteries have been widely used as energy storage and power batteries due to their unique advantages. However, with increasing demands for battery performance and application scenarios, battery safety has become a significant obstacle to their application. To address this issue, this paper proposes and fabricates an advanced polyimide (PI) separator material with high porosity and excellent thermal stability. By introducing sodium chloride (NaCl) as a pore-forming template into a polyamic acid (PAA) precursor, a PI-based separator with a uniformly interpenetrating sponge-like pore structure was successfully constructed. The obtained PI-NaCl separator exhibits outstanding thermal structural stability, maintaining dimensional integrity without significant thermal shrinkage even when tested at temperatures as high as 250 °C. Furthermore, the porous structure of the PI-NaCl separator demonstrates excellent electrolyte wettability, as the electrolyte rapidly spreads upon contact (contact angle approaching 0°), which is significantly superior to commercial separators. In lithium symmetric cell tests, this separator achieves long-term stable stripping/plating cycling by virtue of its outstanding ionic conductivity, effectively mitigating interfacial side reactions with lithium metal. In LiFePO4||C full-cell applications, the PI-NaCl-based battery exhibits good rate capability and cycling stability. Additionally, in an open-circuit voltage (OCV) monitoring experiment at a high temperature of 80 °C, the voltage of the PI-NaCl-based battery remained stable continuously for 8 h in comparison to that of the commercial separator-based battery. Full article
(This article belongs to the Section D1: Advanced Energy Materials)
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25 pages, 6436 KB  
Article
Detoxification and Targeted Conversion of Waste Lithium Battery Electrolyte to Light Hydrocarbons via In Situ Catalytic Pyrolysis: Roles of Li, Ni, Co, and Mn Elements
by Jingyi Wang, Yu Zhang and Lingen Zhang
Separations 2026, 13(6), 163; https://doi.org/10.3390/separations13060163 - 29 May 2026
Viewed by 241
Abstract
Spent lithium-ion battery electrolytes contain fluorine-, sulfur-, and phosphorus-bearing toxins, necessitating deep detoxification and directional conversion into C1–C6 light hydrocarbons. To elucidate the specific catalytic roles and sequential activation of cathode metals (Li, Ni, Co, Mn), this work systematically deconvolutes [...] Read more.
Spent lithium-ion battery electrolytes contain fluorine-, sulfur-, and phosphorus-bearing toxins, necessitating deep detoxification and directional conversion into C1–C6 light hydrocarbons. To elucidate the specific catalytic roles and sequential activation of cathode metals (Li, Ni, Co, Mn), this work systematically deconvolutes their mono- and multi-metallic migration mechanisms over a CaO-ZSM-5* catalyst during vacuum catalytic pyrolysis (530 °C, 100 Pa). Results reveal that Li+ and Ni2+ dominate C–O bond cleavage in carbonates and CaO-ZSM-5*-assisted decarboxylation and oxygen fixation, significantly increasing the relative hydrocarbon content. Conversely, Co2/3+ and Mn4+ release reactive oxygen species, causing deep oxidation of hydrocarbons into CO2 and antagonizing the targeted conversion. In multi-metallic systems, forming composite metal oxides (MxNyOz) increases the energy barrier for releasing active catalytic ions, hindering carbonate cleavage and leaving unreacted carbonate feedstocks. For detoxification, F and P are effectively immobilized as CaF2 and Ca2P2O7. The relative content of detected gas-phase nitriles is minimized to <2% due to the strong antagonistic effect of Ni2+ on Li+-promoted hexanedinitrile cleavage, while sulfur species derived from 1,3-propane sultone are converted to SO2 and ultimately mineralized as calcium and metal-sulfur salts. Mechanistically, product distributions and crystallographic properties suggest a hypothesized sequential activation model—Li+ → Ni2+ → Mn4+—governing reactivity, whereas Co2/3+ does not participate in the synergistic detoxification and selective upgrading process. This migration–reaction coupling framework provides critical insights for cathode-assisted in situ catalytic pyrolysis and closed-loop electrolyte recycling. Full article
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22 pages, 4992 KB  
Article
Study on Thermal Runaway Protection Characteristics of Prismatic Lithium-Ion Battery Modules Integrating Sodium Acetate Trihydrate, Aerogel Felt and Liquid Cooling
by Liang Tong, Chengfu Xie, Hanwei Xu, Linzhi Xu, Min Liu, Lingyu Chen, Qianqian Xin, Tianqi Yang, Hengyun Zhang and Jinsheng Xiao
Batteries 2026, 12(6), 191; https://doi.org/10.3390/batteries12060191 - 26 May 2026
Viewed by 395
Abstract
With the widespread application of lithium-ion battery energy storage stations, thermal runaway (TR) of energy storage batteries has evolved into a safety issue that cannot be overlooked. To prevent the propagation of thermal runaway, this study proposes a thermal runaway protection strategy for [...] Read more.
With the widespread application of lithium-ion battery energy storage stations, thermal runaway (TR) of energy storage batteries has evolved into a safety issue that cannot be overlooked. To prevent the propagation of thermal runaway, this study proposes a thermal runaway protection strategy for prismatic battery modules based on the sodium acetate trihydrate-expanded graphite (SAT-EG), aerogel felt (AEGF) and liquid cooling. The study also investigates the impact of factors such as the thickness of the SAT-EG, the thickness of the AEGF, and the area of the AEGF on the protection performance. The results show that compared with the conventional paraffin-expanded graphite (PA-EG), SAT-EG can block the propagation of thermal runaway, but the maximum temperature of adjacent batteries still approaches T2 (T2 denotes the battery thermal runaway triggering temperature). After introducing AEGF to form a sandwich structure, the maximum temperature of adjacent batteries can be effectively controlled below T1 (T1 denotes the temperature at which heat generation from battery side reactions intensifies). However, the utilization rate of SAT-EG is relatively low, and the thermal runaway trigger time of the thermal runaway battery is advanced. By reducing the AEGF area, the overall utilization rate of SAT-EG can be effectively improved, and the thermal runaway trigger time of the thermal runaway battery can be significantly delayed, gaining time for the detection and handling of thermal runaway and ensuring the safety of energy storage power stations. Full article
(This article belongs to the Special Issue Thermal Management System for Lithium-Ion Batteries: 3rd Edition)
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15 pages, 4232 KB  
Article
Fe-Cu Co-Doping Enhanced Peroxymonosulfate Activation for the Degradation of Dimethyl Carbonate in Lithium-Ion Battery Recycling Wastewater
by Shaomeng Huang, Feijian Jing, Liping Wang, Yiqing Xu, Jiawen Sheng and Qiongqiong He
Catalysts 2026, 16(5), 479; https://doi.org/10.3390/catal16050479 - 20 May 2026
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Abstract
The lithium battery recycling industry is developing rapidly, and the rapid oxidation and degradation of dimethyl carbonate (DMC) in the wastewater generated by this industry is of crucial importance. In this study, Fe and Cu dopants were controlled and the C-SiO2 framework [...] Read more.
The lithium battery recycling industry is developing rapidly, and the rapid oxidation and degradation of dimethyl carbonate (DMC) in the wastewater generated by this industry is of crucial importance. In this study, Fe and Cu dopants were controlled and the C-SiO2 framework with porous structures was constructed to synthesize FeCuC-SiO2 and C-SiO2 catalysts. The former could achieve 91.65% of DMC degradation within 60 min through peroxymonosulfate (PMS) activation, and the degradation rate was increased to 4.44 times compared to C-SiO2 without Fe and Cu doping. And under optimized conditions, a DMC degradation rate of 90.57% can be achieved within 10 min by FeCuC-SiO2. The catalyst has good stability and the catalytic activity can be maintained during reuse process for five times with over 70% of DMC degradation rate, 58.9% of mineralization rate, and a relatively low amount of metal leaching. Moreover, the degradation rate can still remain above 70% with the existence of impurity anions, demonstrating a strong salt resistance. Hydroxyl radicals (OH), sulfate radicals (SO4•−), and 1O2 were found to dominant the reaction in the FeCuC-SiO2-PMS system, which were involved in both free radical and non-free radical pathways and led to excellent catalytic oxidation performance and environmental adaptability. In general, a novel design for a Fenton-like catalyst was presented, providing a theoretical basis for the improvement of oxidation efficiency and the regulation of reaction pathways in Fenton-like reactions. Full article
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