Search Results (15)

Owing to the distinct advantages of stator–permanent magnet (PM) motors over other PM machines, their prominence in high-power-density applications is surging dramatically, capturing growing interest across diverse applications. This article proposes an innovative design procedure for two primary stator–PM motor types, flux switching and biased flux, yielding 30 novel motor designs. The procedure involves splitting teeth, incorporating a flux reversal effect, and embedding flux barriers into the conventional structure. The analytical reasons behind the novel motors’ architecture are mathematically expressed and verified using finite element analysis (FEA). Through an effective optimisation based on a multi-objective genetic algorithm, various feasible stator/rotor pole combinations are explored, with over 36,000 samples evaluated using FEA coupled with the algorithm. The electromagnetic characteristics of promising motors are analysed, revealing that adding the flux reversal effect and flux barriers, which reduce PM volume while decreasing leakage flux and enhancing air gap flux, improves torque production by up to 68%. Beyond torque enhancement, other electromagnetic parameters, including torque ripple, core loss, and the power factor, are also improved. The proposed motors enhance the PM torque density significantly by about 115% compared to conventional motors and reduce the motor costs. A generalised decision-making process and thermal analysis are applied to the top-performing motors. Additionally, the prototyping measures and considerations are thoroughly discussed. Finally, a comprehensive conclusion is reached. Full article

Enhancing the dynamic response of Flux-Switching Permanent Magnet Synchronous Machines (FSPMSMs) is crucial for high-performance applications such as electric vehicles, renewable energy systems, and industrial automation. Conventional Proportional Integral (PI) controllers within model predictive current control (MPCC) frameworks often struggle to meet the demands of rapid transient response and precise speed tracking, particularly under dynamic operating conditions. To address these challenges, this paper presents a hybrid control strategy that integrates Sliding Mode Control (SMC) into the speed loop of MPCC, aiming to significantly improve the dynamic response and control robustness of FSPMSMs. The feasibility and effectiveness of the proposed approach are validated through high-fidelity real-time simulations using OPAL-RT Technologies’ OP5707XG simulator. Two control schemes are compared: MPCC with a PI controller in the speed loop (MPCC-PI) and MPCC with SMC in the speed loop (MPCC-SMC). Testing was conducted under various operating scenarios, including starting tests, load variations, speed ramping, and speed reversals. The results demonstrate that the MPCC-SMC strategy achieves superior dynamic performance, faster settling times, smoother transitions, and enhanced steady-state precision compared to the MPCC-PI scheme. The comparative results confirm that the MPCC-SMC method outperforms conventional MPCC strategies, making it a compelling solution for advanced motor drive applications requiring enhanced dynamic control. Full article

This paper proposes a high torque density dual-stator flux-reversal-machine with multiple poles Halbach excitation (MPHE-DSFRM), which uses two pole pairs’ numbers (PPNs) of PM excitation on one outer stator tooth, and one PPN of PM excitation on one inner stator tooth. The introduction of different PPNs of PM excitation on the outer and the inner stators can optimize magnetic circuit and airgap flux density. A Halbach array is formed by inserting three pieces of circumferentially magnetized PMs into four pieces of radially magnetized permanent magnets (PMs) on the outer stator, which aims to further enhance torque density, and reduce torque ripple. Based on the flux modulation effect, the analytical modeling of the proposed MPHE-DSFRM is established, together with the evolution process, and the working principle is presented. Then, the key design parameters of MPHE-DSFRM are optimized to achieve high torque density and low torque ripple for high torque quality. Three representative DSFRMs and a conventional FRM are designed and analyzed, and they share the same design key parameters, including PM usage, outer radius of the outer stator, and active airgap length. The electromagnetic performances, including airgap flux density, back electromotive force (back-EMF), and torque characteristics, are analyzed and compared by finite element analysis (FEA). The calculated results show that the proposed MPHE-DSFRM can provide high torque density and high PM utilization. Full article

This paper presents the efficiency improvement of a pole-changing vernier machine (PCVM) by considering the residual magnetic flux density ($B_r$) of low coercivity force (LCF) permanent magnets (PMs). The PCVM operates in two modes: vernier machine (VM) mode and permanent magnet synchronous machine (PMSM) mode, achieved through pole-changing. Pole-changing involves reversing the magnetic flux direction of LCF PM to alter the number of rotor pole pairs. By changing the number of rotor pole pairs, the PCVM operates as a VM mode at low speeds, providing high torque, and as a PMSM mode at high speeds, offering high efficiency. To achieve this, a combination of high coercivity force (HCF) PM and LCF PM is utilized in a single structure. The magnetic flux direction in the LCF PM is determined by $B_r$, and the highest efficiency is achieved when $B_r$ reaches its maximum value |$B_{rm}$|. This paper focuses on improving efficiency by obtaining $B_{rm}$ in VM mode and −$B_{rm}$ in PMSM mode through the design process. Additionally, finite element analysis (FEA) is employed to compare the performance of the improved model, which considers $B_r$, with that of the conventional model, designed without considering $B_r$. The improved model achieves higher $B_r$ values in each mode compared to the conventional model, resulting in increased torque density. Consequently, this leads to improved efficiency. Full article

Irreversible demagnetization of permanent magnets (PMs) in PM synchronous motors (PMSMs) degrades the performance and efficiency of a machine and its drive system. There are numerous fault diagnosis methods for detecting demagnetization under steady-state conditions. However, only a few works could be found on fault diagnosis under dynamic conditions, whereas the dynamic operation of a motor is a very common scenario, e.g., electric vehicles. The voltage and current signal-based traditional fault detection method is not only affected by the structure of the motor, but it also becomes complicated to extract signals involving fault characteristics. Hence, this paper proposes a search coil-based online method for detecting demagnetization faults in PMSMs under dynamic conditions, which are not affected by the motor structure. To gather the flux of the stator tooth, flexible Printed circuit board (FPCB) search coils are positioned at the stator slot. The search coil is made up of two branches that are one pole apart and arranged in reverse sequence. In this installation option, the output signal in the fault state cannot be eliminated, and the output signal in the health state is zero. This paper defines only that characteristic value related to the position angle of the rotor. Further, the aim was to simultaneously eliminate the influence of elements like the search coil installation error and the inherent dispersion of the permanent magnet on the detection results. To characterize the fault degree, the measurement differential between the health state and the fault state is further integrated according to a predetermined angle range. Last but not least, speed-independent detection of individual permanent magnet demagnetization faults is possible using rotor position and stator tooth flux. A six-phase PMSM was used in experiments to show the efficiency of the suggested approach. The findings of the experiment demonstrate that the suggested strategy may precisely ascertain when a defect will occur. Full article

The traditional flux reversal permanent magnet (FRPM) machine has high torque ripple due to the double salient-pole structure, and the effective air-gap length is increased by the permanent magnet structure of the stator tooth surface, which affects the size of the air-gap magnetomotive force (MMF). This paper proposes an axial modular flux-reversal permanent magnet (AM-FRPM) machine with attractive torque capabilities. Based on air-gap magnetic field modulation theory, a method to achieve optimal air-gap harmonic torque contributions was developed. Then, the principle for high-torque-density generation in the AM-FRPM machine under an alternating magnetization topology was investigated using the PM magnetic field modulation and armature reaction magnetic field modulation. In addition, the cogging torque suppression mechanism, which guides the selection of stator-slot and rotor-pole combinations, was investigated. In addition, a comprehensive comparison of the electromagnetic characteristics of two AM-FRPM machines and a traditional FRPM machine was conducted. Then, the advantages and disadvantages of the three machines were analyzed. Finally, prototypes were manufactured and tested to verify the correctness of the theoretical analysis. Full article

Increasing industrial development puts forward high requirements for the performances of stator permanent magnet (PM) machines, such as torque density and efficiency. The paper proposes a new dual stator PM machine based on field modulation theory (DSPMM), which employs the intermediate rotor participating in the electromechanical energy conversion of the internal and external machine. The proposed machine has the advantages of high torque density and high efficiency and solves the problem of insufficient space utilization of a single stator machine. The evolution process and working principle of the proposed DSPMM are studied. The flux-switching-type PM (FSPM) and the flux-reversal-type PM (FRPM) are employed in the proposed DSPMM, which forms four representative machines. For a fair comparison, the proposed machines employ identical key parameters, i.e., PM volume, the outer radius of the outer stator, and active airgap length. Based on finite element analysis (FEA), the electromagnetic performances of the four representative DSPMM under no-load and rated load, and different copper consumption conditions are analyzed and compared. The calculated results show that the proposed DSPMM with inner FSPM stator and outer FRPM stator can provide high output torque, low torque ripple, high power factor, and high efficiency. Full article

As a typical representative of the stator permanent magnet (PM) machines, the flux reversal machines (FRMs) have a simple structure, high availability of PMs, and high efficiency, making them suitable for direct drive applications. However, the PMs of the FRMs are mounted on the surface of the stator tooth, and its equivalent length of air gap is relatively large, which limits the torque increase. To improve the torque density, a novel FRM with auxiliary teeth is proposed in this paper. Half of the stator teeth are replaced by auxiliary teeth without PMs to reduce magnetic flux leakage, the number of PMs on each stator tooth is also changed. To improve the torque, the genetic algorithm is used to optimize the key design parameters to determine the optimal parameters of the machine. Finally, a finite element model is established to verify the analysis results. Compared with the conventional FRM, the torque of the proposed FRM is increased by 25.1%, the torque ripple is reduced by 24.1%, and the consumption of PMs is reduced by 24.1%. Therefore, the proposed FRM has a broader application prospect. Full article

Brushless stator-mounted traction motors, which are new and emerging, have many potential applications in the electrified transport industry. Brushless stator-mounted machines (BSSMs), with the so-called flux modulation (FM) effects, use asynchronous field harmonics to realize energy conversion by altering the basic principle for conventional machine design which requires the stator and rotor to have the same pole number. The machines show promise of meeting the challenging requirements of electric vehicle (EV) traction motors. Therefore, in this paper, a review is undertaken on the state-of-the-art and potentials of the BSSMs for EV drives. The focus on BSSMs is due to their suitability for high-speed high torque density performance, as well as possessing suitable heat dissipation and flux weakening capabilities. The study is used to first rehash and discuss the design and excitation topologies, operating principles, and some emerging trends based on the basic BSSM variants, e.g., the doubly salient machine, flux reversal machine, and flux switching machine, while also undertaking a bibliometric synthesis on relevant studies highlighting the design and performance candidature of these niche BSSMs in EV applications, especially when compared to the well-developed Prius–IPM motor. Full article

In this research paper, various performances of five different rotor pole topologies of the proposed novel modular stator (MS) permanent magnet (PM) flux reversal machine were investigated. The proposed design had concentrated, non-overlapping winding, which offered high average torque capability at a wide speed range. The no-load performances such as coil test analysis, three-phase flux linkage, flux distribution, back-EMF, and cogging torque, and load analysis, such as average torque versus current density, instantaneous torque, and average electromagnetic torque, were compared. The PM modular stator machine had high cogging torque, which created vibration and noise in the machine. Different cogging torque reduction techniques, such as notching, arc, flange and hybrid technique arc flange, arc notch, notch flange, and arc notch flange, were applied to reduce the cogging torque, improve average load torque, and reduce the induced voltage, harmonics, and torque ripples. The maximum cogging torque decreased by 87.66% and 82% when the arc notch flange and notch arc techniques were applied, respectively, and the minimum effect on cogging torque by the flange technique was 20.66%. Furthermore, the arc flange technique reduced the average torque by 66.72%. The maximum induced voltage was reduced by up to 12.83% using the notch arc technique. The hybrid technique of arc notch flange reduced the harmonics content in flux by 40% and enhanced electromagnetic performance. When applying the hybrid arc notch flange technique, torque ripples were reduced to 90.11%. Full article

The performances of a novel flux reversal claw pole machine (FRCPM) using soft magnetic composite (SMC) cores is analyzed in detail. The developed FRCPM uses both a flux reversal permanent magnet machine (FRPMM) and claw pole machine (CPM). In this paper, the main dimensions are optimized to ensure that the FRCPM can achieve maximum torque. In addition, the rotor skewing technology applied in the paper leads to a reduction in cogging torque and torque ripple of the machine. The main electromagnetic parameters and performance are obtained using the 3D finite element method. Full article

Currently, there is increasing research interest in harnessing wind energy for power generation by means of non-conventional electrical machines e.g., flux-reversal machines. The flux reversal machine is usually designed using scarce rare–earth permanent magnet material which may be unattractive in terms of machine cost. In this study, an attempt is made to re-design the flux reversal machine with non-rare-earth ferrite permanent magnet for wind energy applications. Because these machines possess high cogging torque, which results in vibration and noise, that are detrimental to the machine performance, especially at low speeds, a novel combined skewed and circumferential rotor pole pairing method is developed. The proposed cogging torque reduction method is implemented in 2-dimensional finite element analysis modeling and comparatively analyzed with other existing stand-alone methods viz., skewing, and rotor pole pairing. The results show that the proposed method led to 94.8% and 71% reduction in the cogging torque and torque ripple compared to the reference generator, respectively. However, the calculated torque density is reduced by 13%. Overall, the electromagnetic performance of the proposed ferrite PM machine exhibits desirable qualities as an alternative design for the direct drive wind generator. Full article

A single-phase flux reversal machine (FRM) has many advantages in high-speed applications because of its simple and reliable rotor structure without magnets or winding, simple and cheap concentrated stator windings, high efficiency, and power density. However, the major problem of single-phase motors is the high torque ripple, which shortens their lifetime and causes noise and vibrations, not only in the machine, but also in the mechanisms coupled therewith. This paper presents a novel three-phase machine consisting of three single-phase machines, having a common shaft aiming to reduce the torque ripple and to improve motor behavior. In this paper, the mathematical model of the single-phase flux reversal motor, as well as the conversion procedure of the single-phase motor parameters to the three-phase ones, is considered. Furthermore, an optimization procedure of the motor and choosing the optimization objectives are done. The finite element two-dimensional (2D) method is used to simulate the machine and to show the results. Full article

This paper describes the design of a single-phase high-speed flux reversal motor (FRM) for use in a domestic application (vacuum cleaner). This machine has a simple and reliable rotor structure, which is a significant advantage for high-speed applications. An FRM design in which the inner stator surface is entirely used allows it to decrease its volume and increase its efficiency. The mathematical modeling, based on the finite element method, and the optimal design of the high-speed single-phase FRM are described. The criterion of optimization and the selection of a proper optimization algorithm are discussed. Since the finite element method introduces a small but quasi-random error due to round-off accumulation and choosing the mesh, etc., the Nelder-Mead method, not requiring the derivatives calculation, was chosen for the optimization. The target parameter of the optimization is built for the motor efficiency when operating at different loads. Calculations show that the presented approach provides increasing motor efficiency during the optimization, particularly at underload. Full article

A novel primary consequent-pole tubular transverse-flux flux-reversal linear machine (TTFFRLM) is proposed in this paper. The permanent magnets (PMs) of the machine are located on the inner surface of the short teeth of the primary iron cores for reducing the amount of PM in long stroke drive systems, and the primary is easily manufactured. The structure and principle of this machine are analyzed in detail. Based on the unit machine, a no-load equivalent magnetic circuit model is established by using the magnetic circuit method. Then, the equations of the no-load back electromotive force (back-EMF) and the electromagnetic thrust force are deduced. The simulation models of the unit machine are established by equivalent 2D finite element method (FEM) for saving computation time, and the static characteristics, including the flux field, the no-load back-EMF, and the electromagnetic thrust force, are analyzed. Detailed simulation and experimental results of a three-phase 4-poles 12-slots machine are given. The results verify the correctness and effectiveness of topology, model, and analysis method of the proposed TTFFRLM. Compared with the conventional TTFFRLM, the proposed prototype has the advantages of a lower cost and smaller electromagnetic thrust force ripple. Full article