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Search Results (2,164)

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Keywords = fluid channelization

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21 pages, 7315 KB  
Article
Improvement of Water-Cooling Performance for Combustion Chamber Through Optimization of Flow Channel Structure
by Daijian Wu, Guozheng Quan, Fanxin Meng, Si Li and Yanze Yu
Materials 2026, 19(1), 87; https://doi.org/10.3390/ma19010087 - 25 Dec 2025
Abstract
A complex operating environment poses significant challenges to the design of ramjet combustion chambers as high-enthalpy wind tunnels and their associated high-temperature, high-pressure combustion chambers continue to advance. This study developed a thermal–fluid–structure coupling finite element (FE) model based on the computational fluid [...] Read more.
A complex operating environment poses significant challenges to the design of ramjet combustion chambers as high-enthalpy wind tunnels and their associated high-temperature, high-pressure combustion chambers continue to advance. This study developed a thermal–fluid–structure coupling finite element (FE) model based on the computational fluid dynamics (CFD) numerical simulation method to simulate the service conditions of combustion chambers under varying structures. Subsequently, FE simulation results were used to study the influences of combustion chamber structure on fluid flow characteristics, variation in cooling water pressure, temperature and stress of a combustion chamber wall. The results showed that after cooling water entered the chamber as a stable jet, it impacted the wall surface and formed a bidirectional vortex flow, which then entered the cooling water channels. Modifying the slope of a cooling water channel can effectively reduce pressure within the combustion chamber. It is noteworthy that the inlet equivalent stress of a combustion chamber decreases with an increasing slope, whereas outlet equivalent stress increases correspondingly. Finally, through comprehensive analysis, the optimal slope of a cooling water channel was determined to be 0.3°. This work provides essential theoretical insights for optimizing the design of combustion chambers. Full article
(This article belongs to the Special Issue Research on Performance Improvement of Advanced Alloys (2nd Edition))
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21 pages, 28115 KB  
Article
A Computational Fluid Dynamics Analysis of Multiphase Flow in the Anode Side of a Proton Exchange Membrane Electrolyzer
by Torsten Berning and Thomas Condra
Energies 2026, 19(1), 84; https://doi.org/10.3390/en19010084 (registering DOI) - 23 Dec 2025
Viewed by 66
Abstract
This work describes an innovative three-dimensional model of a proton exchange membrane electrolyzer. For the first time, a multi-phase model has captured segregated channel flow together with multiphase flow in a porous medium, as well as heat transfer and phase change employing an [...] Read more.
This work describes an innovative three-dimensional model of a proton exchange membrane electrolyzer. For the first time, a multi-phase model has captured segregated channel flow together with multiphase flow in a porous medium, as well as heat transfer and phase change employing an Eulerian multiphase model. The novel electrolyzer design investigated employs a symmetrical, interdigitated flow field to facilitate even water distribution. In the current case, a hot spot is predicted with a temperature increase of 7 °C at a current density of 1.0 A/cm2. The flow field plates are horizontally oriented, and it is shown that gravity plays an important role in the electrolyzer design and orientation. A parametric study shows, for the first time, the effect of operating a PEM electrolyzer at sub-ambient anode pressure to favorably adjust the concentration ratio between water vapor and oxygen in the anode compartment. This ratio is increased by a factor of 5.6 when the pressure is decreased from one bar to 500 mbar. Full article
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20 pages, 3510 KB  
Article
Numerical Analysis of the Relationship Between Vanadium Flow Rate, State of Charge, and Vanadium Ion Uniformity
by Tianyu Shen, Xiaoyin Xie, Chongyang Xu and Sheng Wu
Symmetry 2026, 18(1), 24; https://doi.org/10.3390/sym18010024 - 23 Dec 2025
Viewed by 107
Abstract
Vanadium redox flow batteries, as a key technology for energy storage systems, have gained application in recent years. Investigating the thermal behavior and performance of these batteries is crucial. This study establishes a three-dimensional model of a vanadium redox flow battery featuring a [...] Read more.
Vanadium redox flow batteries, as a key technology for energy storage systems, have gained application in recent years. Investigating the thermal behavior and performance of these batteries is crucial. This study establishes a three-dimensional model of a vanadium redox flow battery featuring a serpentine flow channel design. By adjusting key battery parameters, changes in ion concentration and uniformity are examined. The model integrates electrochemical, fluid dynamics, and Physico-Chemical Kinetics phenomena. Electrolyte flow velocity and current density are critical parameters. Results indicate that increasing the electrolyte inlet flow velocity leads to convergence in the battery’s charge/discharge cell voltage, VO2+/VO2+, V2+/V3+ and concentration distribution across the carbon felt and flow channels. Coincidently, the uniformity of vanadium ions across all oxidation states improves. Furthermore, the observed ion uniformity and battery cell voltage are shown to be significantly modulated by the system’s State of Charge, which sets the baseline electrochemical environment for flow rate effects. Full article
(This article belongs to the Section Engineering and Materials)
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12 pages, 2248 KB  
Article
Cost-Effective and High-Throughput WSPRi Sensing System Based on Multi-Monochromatic LEDs and Adaptive Second-Order Fitting Algorithm
by Chenglong Guo, Jiacong Xiao, Jianchun Zeng, Youjun Zeng and Yi Liu
Sensors 2026, 26(1), 36; https://doi.org/10.3390/s26010036 - 20 Dec 2025
Viewed by 209
Abstract
Surface Plasmon Resonance imaging (SPRi) is a powerful label-free technique for high-throughput biochemical analysis. Wavelength modulation is particularly suitable for SPRi due to its wide dynamic range and robustness to fabrication tolerances. However, conventional systems relying on tunable filters (e.g., AOTF, LCTF) suffer [...] Read more.
Surface Plasmon Resonance imaging (SPRi) is a powerful label-free technique for high-throughput biochemical analysis. Wavelength modulation is particularly suitable for SPRi due to its wide dynamic range and robustness to fabrication tolerances. However, conventional systems relying on tunable filters (e.g., AOTF, LCTF) suffer from high cost, complexity, and limited temporal resolution. To overcome these drawbacks, we developed a rapid wavelength-modulation SPRi system using a multi-LED source and an adaptive second-order fitting (ASF) algorithm. The system covers the 730–805 nm spectrum with five LEDs. The ASF algorithm first performs a coarse full-spectrum scan to locate the resonance wavelength, then dynamically selects an optimal three-LED subset for fast second-order fitting, enabling accurate reconstruction of resonance wavelength without mechanical scanning. This approach significantly reduces cost and complexity while achieving a scanning cycle of 105 ms, RI resolution of 5.54 × 10−6 RIU, dynamic range of 0.0241 RIU, and excellent multi-channel consistency. The system has been successfully applied to monitor multi-channel antibody–antigen interactions in real time. Furthermore, it was used to detect cartilage oligomeric matrix protein (COMP) in synovial fluid, where an elevated concentration in an osteoarthritis sample versus a control aligned with its role as a cartilage catabolism marker. This work validates a practical and reliable platform for early diagnosis of osteoarthritis. Full article
(This article belongs to the Special Issue Recent Advances in Micro- and Nanofiber-Optic Sensors)
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20 pages, 2412 KB  
Article
Synergistic Temperature–Pressure Optimization in PEM Water Electrolysis: A 3D CFD Analysis for Efficient Green Ammonia Production
by Dexue Yang, Xiaomeng Zhang, Jianpeng Li, Fengwei Rong, Jiang Zhu, Guidong Li, Xu Ji and Ge He
Energies 2026, 19(1), 2; https://doi.org/10.3390/en19010002 - 19 Dec 2025
Viewed by 200
Abstract
To address the fluctuation and instability of renewable power generation and the steady-state demands of chemical processes, a single-channel, non-isothermal computational fluid dynamics 3D model was developed. This model explicitly incorporates the coupling effects of electrochemical reactions, two-phase flow, and heat transfer. Subsequently, [...] Read more.
To address the fluctuation and instability of renewable power generation and the steady-state demands of chemical processes, a single-channel, non-isothermal computational fluid dynamics 3D model was developed. This model explicitly incorporates the coupling effects of electrochemical reactions, two-phase flow, and heat transfer. Subsequently, the influence of key operating parameters on proton exchange membrane water electrolyzer (PEMWE) system performance was investigated. The model accurately predicts the current–voltage polarization curve and has been validated against experimental data. Furthermore, the CFD model was employed to investigate the coupled effects of several key parameters—including operating temperature, cathode pressure, membrane thickness, porosity of the porous transport layer, and water inlet rate—on the overall electrolysis performance. Based on the numerical simulation results, the evolution of the ohmic polarization curve under temperature gradient, the block effect of bubble transport under high pressure, and the influence mechanism of the microstructure of the multi-space transport layer on gas–liquid, two-phase flow distribution are mainly discussed. Operational strategy analysis indicates that the high-efficiency mode (4.3–4.5 kWh/Nm3) is suitable for renewable energy consumption scenarios, while the economy mode (4.7 kWh/Nm3) reduces compression energy consumption by 23% through pressure–temperature synergistic optimization, achieving energy consumption alignment with green ammonia synthesis processes. This provides theoretical support for the optimization design and dynamic regulation of proton exchange membrane water electrolyzers. Full article
(This article belongs to the Special Issue Advances in Green Hydrogen Production Technologies)
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22 pages, 4626 KB  
Article
CFD Study on the Influence of Oblique Underflow Baffles on Bedload Transport in Rectangular Channels
by Tino Kostić, Subhojit Kadia and Nils Rüther
Water 2025, 17(24), 3597; https://doi.org/10.3390/w17243597 - 18 Dec 2025
Viewed by 212
Abstract
Hydraulic structures, particularly water intakes, are often affected by undesirable bedload depositions that can significantly reduce their operational efficiency and lifespan. Based on three-dimensional computational fluid dynamics, this study presents the potential of oblique vertical underflow baffles to redistribute the bedload and mitigate [...] Read more.
Hydraulic structures, particularly water intakes, are often affected by undesirable bedload depositions that can significantly reduce their operational efficiency and lifespan. Based on three-dimensional computational fluid dynamics, this study presents the potential of oblique vertical underflow baffles to redistribute the bedload and mitigate bedload accumulation at critical locations. A straight rectangular channel containing a baffle submerged up to 20% of the flow depth was analyzed under varying discharge rates, baffle alignments, and channel width coverages. The specific flow conditions induced by oblique baffles lead to the generation of a vortex along the trailing edge of the baffle, forming a bedload-free zone on one side of the channel—an effect not observed with an orthogonal baffle. This phenomenon offers a potential strategy for managing bedload movement in channels and sluices, providing a means to prevent undesirable bedload depositions. As discharge increases, the bedload-free zone expands, resulting in greater effectiveness at higher flows—an effect not observed with conventional near-bed bedload control structures. The oblique baffle also remained effective even at a channel width coverage of just 25%, indicating the potential for developing cost-effective designs with minimal structural support. Overall, oblique underflow baffles show potential as a practical and efficient solution for managing bedload transport and deposition, thus protecting critical hydraulic structures. Full article
(This article belongs to the Special Issue Numerical Modeling of Hydrodynamics and Sediment Transport)
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32 pages, 15541 KB  
Article
Coupled CFD–DEM Modeling of Sinkhole Development Due to Exfiltration from Buried Pipe Defects
by Jun Xu, Bryce Vaughan and Fei Wang
Eng 2025, 6(12), 365; https://doi.org/10.3390/eng6120365 - 14 Dec 2025
Viewed by 149
Abstract
Leakage from defective buried pipelines can lead to progressive soil erosion and void formation, ultimately resulting in ground collapse or sinkhole development. To better understand the underlying mechanisms of this process, this research utilizes a coupled computational fluid dynamics (CFD)–discrete element method (DEM) [...] Read more.
Leakage from defective buried pipelines can lead to progressive soil erosion and void formation, ultimately resulting in ground collapse or sinkhole development. To better understand the underlying mechanisms of this process, this research utilizes a coupled computational fluid dynamics (CFD)–discrete element method (DEM) modeling approach to investigate soil erosion processes driven by water leakage from defective underground pipelines. The numerical model captures fluid–particle interactions at both macroscopic and microscopic scales, providing detailed insights into erosion initiation, void zone evolution, and particle transport dynamics under varying hydraulic and geometric conditions. Parametric studies were conducted to evaluate the effects of exfiltration pressure, defect size, and particle diameter on erosion behavior. Results show that erosion intensity and particle migration increase with hydraulic pressure up to a threshold, beyond which compaction and particle bridging reduce sustained transport. The intermediate defect size (12.7 mm) consistently produced the most continuous and stable erosion channels, while smaller and larger defects exhibited localized or asymmetric detachment patterns. Particle size strongly influenced erosion susceptibility, with finer grains mobilized more readily under the same flow conditions. The CFD–DEM simulations successfully reproduce the nonlinear and self-reinforcing nature of internal erosion, revealing how hydraulic gradients and particle rearrangement govern the transition from local detachment to large-scale cavity development. These findings advance the understanding of subsurface instability mechanisms around leaking pipelines and provide a physically consistent CFD–DEM framework that aligns well with published studies. The model effectively reproduces the key stages of erosion observed in the literature, offering a valuable tool for assessing erosion-induced risks and for designing preventive measures to protect buried infrastructure. Full article
(This article belongs to the Special Issue Fluid-Structure Interaction in Civil Engineering)
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12 pages, 4783 KB  
Article
Functional Coupling of Calcium-Sensing Receptor and Polycystin-2 in Renal Epithelial Cells: Physiological Role and Potential Therapeutic Target in Polycystic Kidney Disease
by Annarita Di Mise, Angela Ferrulli, Mariangela Centrone, Maria Venneri, Marianna Ranieri, Grazia Tamma, Rosa Caroppo and Giovanna Valenti
Int. J. Mol. Sci. 2025, 26(24), 12004; https://doi.org/10.3390/ijms262412004 - 13 Dec 2025
Viewed by 133
Abstract
Autosomal Dominant Polycystic Kidney Disease (ADPKD) is caused by mutations in PKD1 or PKD2 genes, encoding polycystin-1 (PC1) or polycystin-2 (PC2), respectively, characterized by excessive cell proliferation and fluid secretion, resulting in renal cyst formation and growth. PC1 and PC2 form a complex [...] Read more.
Autosomal Dominant Polycystic Kidney Disease (ADPKD) is caused by mutations in PKD1 or PKD2 genes, encoding polycystin-1 (PC1) or polycystin-2 (PC2), respectively, characterized by excessive cell proliferation and fluid secretion, resulting in renal cyst formation and growth. PC1 and PC2 form a complex localized on the plasma membrane, endoplasmic reticulum, and primary cilia. PC2 is a non-selective cation channel which, in renal epithelial cells, contributes to calcium transport and signaling. It has been previously shown in renal cells that high external calcium increases whole-cell currents likely mediated by PC2. In this study, we explored the possibility that the Calcium Sensing Receptor (CaSR) is involved in the functional regulation of PC2. To test this hypothesis, human conditionally immortalized Proximal Tubular Epithelial cells, isolated from urine sediments, wt or with stably downregulated PKD1 (PC1KD) or PKD2 (PC2KD) were used. Interestingly, CaSR and PC2 co-immunoprecipitated and Proximity Ligation Assay demonstrated a direct physical interaction at endogenous protein levels. Membrane potential measurements demonstrated that selective CaSR activation, elicited by the calcimimetic R568, caused plasma membrane depolarization, consistent with the modulation of PC2-mediated cation currents, which was significantly lower in PC2KD with respect to wt and PC1KD cells. To conclude, this study provides evidence for a functional coupling of CaSR and PC2, which might be relevant for therapeutic strategies to correct dysregulations occurring in ADPKD. Full article
(This article belongs to the Special Issue G Protein-Coupled Receptors)
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12 pages, 918 KB  
Article
Effectiveness of a Fluid-Collection Device for the Duodenoscope Biopsy Channel During Endoscopic Retrograde Cholangiopancreatography
by Ho Seung Lee, Jae Min Lee, Inhwan Jung, Chaeyun Sung, Seokju Hong, Tae In Kim, Han Jo Jeon, Hyuk Soon Choi, Eun Sun Kim, Bora Keum, Yoon Tae Jeen and Hong Sik Lee
Medicina 2025, 61(12), 2203; https://doi.org/10.3390/medicina61122203 - 12 Dec 2025
Viewed by 137
Abstract
Background and Objectives: Fluid leakage through the biopsy port during endoscopic retrograde cholangiopancreatography (ERCP) is a common procedural challenge that can compromise efficiency and increase the risk of contamination. In this study, we aimed to evaluate factors associated with fluid leakage and [...] Read more.
Background and Objectives: Fluid leakage through the biopsy port during endoscopic retrograde cholangiopancreatography (ERCP) is a common procedural challenge that can compromise efficiency and increase the risk of contamination. In this study, we aimed to evaluate factors associated with fluid leakage and describe the performance of a novel leakage-collection device. Materials and Methods: A total of 183 patients who underwent ERCP between June and September 2024 at a single center were included. Fluid leakage was measured using a prototype collection device. Patients were categorized into low- (n = 126) and high-leakage (n = 57) groups based on the mean leakage volume. Logistic regression models were used to identify the clinical and procedural factors associated with high leakage. Results: Higher procedural complexity (Schutz grade) was strongly associated with high leakage (OR per grade increase, 3.66; 95% CI, 2.33–6.07; p < 0.001). In multivariable analysis, prolonged procedure duration (aOR, 1.11; 95% CI, 1.06–1.17) and more frequent duodenal flushing (aOR, 5.38; 95% CI, 1.80–18.75) were independently associated with high fluid leakage. Biliary plastic stenting (aOR, 4.53; 95% CI, 1.54–14.69) and malignancy (aOR, 3.02; 95% CI, 1.13–8.39) also showed significant associations. The device collected a mean fluid volume of 11 mL per procedure. Conclusions: Prolonged procedure duration and frequent duodenal flushing were key predictors of increased fluid leakage during ERCP. The leakage-collection device enabled measurement and containment of biopsy-port fluid but requires further validation to determine its broader clinical utility. Full article
(This article belongs to the Section Gastroenterology & Hepatology)
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23 pages, 6244 KB  
Article
Mechanistic Evaluation of Surfactant-Enhanced Oil Mobility in Tight Conglomerate Reservoirs: A Case Study of Mahu Oilfield, NW China
by Jing Zhang, Sai Zhang, Yueli Feng, Jianxin Liu, Hao Bai, Ziliang Li, Erdong Yao and Fujian Zhou
Fuels 2025, 6(4), 93; https://doi.org/10.3390/fuels6040093 - 12 Dec 2025
Viewed by 237
Abstract
To address the challenges of strong heterogeneity and poor crude oil mobility in tight conglomerate reservoirs of the Mahu Oilfield, this study systematically evaluated the effects of different surfactants on wettability alteration, spontaneous imbibition, and relative permeability through high-temperature/high-pressure spontaneous imbibition experiments, online [...] Read more.
To address the challenges of strong heterogeneity and poor crude oil mobility in tight conglomerate reservoirs of the Mahu Oilfield, this study systematically evaluated the effects of different surfactants on wettability alteration, spontaneous imbibition, and relative permeability through high-temperature/high-pressure spontaneous imbibition experiments, online Nuclear Magnetic Resonance (NMR) monitoring, and relative permeability measurements. Core samples from the Jinlong and Madong areas (porosity: 5.98–17.55%; permeability: 0.005–0.148 mD) were characterized alongside X-Ray Diffraction (XRD) data (clay mineral content: 22–35.7%) to compare the performance of anionic, cationic, nonionic, and biosurfactants. The results indicated that the nonionic surfactant AEO-2 (Fatty Alcohol Polyoxyethylene Ether) (0.2% concentration) at 80 °C exhibited optimal performance, achieving the following results: 1. a reduction in wettability contact angles by 80–90° (transitioning from oil-wet to water-wet); 2. a decrease in interfacial tension to 0.64 mN/m; 3. an imbibition recovery rate of 40.14%—5 to 10 percentage points higher than conventional fracturing fluids. NMR data revealed that nanopores (<50 nm) contributed 75.36% of the total recovery, serving as the primary channels for oil mobilization. Relative permeability tests confirmed that AEO-2 reduced residual oil saturation by 6.21–6.38%, significantly improving fluid flow in highly heterogeneous reservoirs. Mechanistic analysis highlighted that the synergy between wettability reversal and interfacial tension reduction was the key driver of recovery enhancement. This study provides a theoretical foundation and practical solutions for the efficient development of tight conglomerate reservoirs. Full article
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22 pages, 24804 KB  
Article
Numerical Simulation and Verification of Free-Surface Flow Through a Porous Medium
by Perizat Omarova, Alexandr Neftissov, Ilyas Kazambayev, Lalita Kirichenko, Aliya Aubakirova and Aliya Borsikbayeva
Water 2025, 17(24), 3505; https://doi.org/10.3390/w17243505 - 11 Dec 2025
Viewed by 349
Abstract
Managing hydraulic behaviour and water quality in semi-arid, transboundary rivers such as the Talas River in Kazakhstan requires reliable numerical tools for predicting free-surface flow through porous hydraulic structures. This study develops and verifies a two-dimensional computational fluid dynamics (CFD) framework for simulating [...] Read more.
Managing hydraulic behaviour and water quality in semi-arid, transboundary rivers such as the Talas River in Kazakhstan requires reliable numerical tools for predicting free-surface flow through porous hydraulic structures. This study develops and verifies a two-dimensional computational fluid dynamics (CFD) framework for simulating free-surface water flow through porous media and demonstrates its applicability to a real river reach of the Talas in the Zhambyl region. The model combines the Volume of Fluid (VOF) method with the Darcy–Forchheimer formulation to represent porous resistance, while turbulence is described by the RNG kε model, and pressure–velocity coupling is handled by the PISO algorithm. Model verification is conducted against a classic dam-break experiment involving a rectangular porous barrier across a laboratory channel. The simulations successfully reproduce the main experimental observations, including rapid drawdown after gate opening, formation and attenuation of the free-surface wave, localized depression above the porous insert, and the subsequent approach to a quasi-steady state. Time histories of water levels at control points and the spatial progression of the wet front show close agreement with measurements. Using the validated setup, a site-specific two-dimensional domain for the Talas River is constructed to analyse the hydraulic influence of a porous bar. The model quantifies velocity redistribution and energy dissipation across the porous patch and provides physically consistent flow fields suitable for engineering assessments under various discharge conditions. Full article
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18 pages, 2208 KB  
Article
Numerical and Experimental Investigation of Parameters in Cement Delivery Through Spinal Implants
by Damian Obidowski, Lechosław F. Ciupik, Agnieszka Kierzkowska, Piotr Reorowicz, Artur Bonik, Zbigniew Tyfa, Krzysztof Sobczak, Edward Słoński and Krzysztof Jóźwik
Materials 2025, 18(24), 5566; https://doi.org/10.3390/ma18245566 - 11 Dec 2025
Viewed by 274
Abstract
Bone cement is used in spinal procedures and can be used alone or in combination with an implant to stabilize spine and relieve pain. Despite benefits, complications remain a concern. This study investigates how the internal geometry of a spinal implant device affects [...] Read more.
Bone cement is used in spinal procedures and can be used alone or in combination with an implant to stabilize spine and relieve pain. Despite benefits, complications remain a concern. This study investigates how the internal geometry of a spinal implant device affects injection pressure and cement distribution. Two design groups (G1 and G2), differing in lateral channel angle, were analyzed across three functional variants using CFD (Computational Fluid Dynamics) simulations. CFD modeling employed a two-phase (air–cement) flow. Experimental tests confirmed simulation tests and revealed that angled channels (G2) promoted more uniform cement flow. CFD analysis showed reduced pressure on the syringe plunger, especially when the central channel was blocked. Threaded configurations increased the needed pressure but had minimal impact on flow distribution. G2 required a higher force exerted on the syringe plunger than G1. The study concludes that channel geometry significantly affects the required cement delivery pressure and implant fixation, which translates into the implant–bone interface. While certain configurations improve flow uniformity, elevated injection pressure may pose risks. These findings support optimizing implant design and cement delivery techniques, contributing to safer and more effective implant-based spinal surgeries with bone cement augmentation. Full article
(This article belongs to the Section Biomaterials)
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22 pages, 5783 KB  
Article
A Conjugate Heat Transfer Approach to Analyze the Thermal Performance of a 1 MW Synchronous Motor–Generator
by ByungKon Kim and Jun Su Park
Electronics 2025, 14(24), 4867; https://doi.org/10.3390/electronics14244867 - 10 Dec 2025
Viewed by 165
Abstract
This study used a 3D numerical model to investigate the heat-flow behavior of a 1 MW synchronous motor–generator by creating a conjugate heat transfer model that included the rotating parts. The computational model involved complex solid/fluid interfaces, a rotor–stator gap, and a fan-driven [...] Read more.
This study used a 3D numerical model to investigate the heat-flow behavior of a 1 MW synchronous motor–generator by creating a conjugate heat transfer model that included the rotating parts. The computational model involved complex solid/fluid interfaces, a rotor–stator gap, and a fan-driven cooling path that passes through a stator’s external flow path in order to identify local temperature fields and flow distributions. Under design conditions, localized high-temperature regions were observed in the rotor coil because the cooling air was heated, and the airflow then diverged through the stator’s internal channels. On the contrary, periodic low-temperature areas were formed around the stator’s circumference as a result of conductive heat diffusion into the outer casing. A correlation was derived describing a relationship where the peak temperature decreased in a clear logarithmic manner as the cooling air mass flow rate increased. We confirmed that a cooling flow rate of at least 2.0 kg/s is needed to keep the rotor coil temperature below 120 °C within its operational limit under design points. Furthermore, the functional form of the temperature–flow rate relationship remained logarithmic, and the correlation coefficients in this relationship changed linearly with heat generation, even under off-design conditions, where the total heat generation was reduced to 88% of the design value and the ambient temperature was lowered. The study results will provide a practical basis for swiftly estimating peak temperature for various operating scenarios and for determining cooling paths and fan geometry to avoid repeating expensive simulations. Full article
(This article belongs to the Section Power Electronics)
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20 pages, 7000 KB  
Article
Evaluation of Steam Flow-Induced Vibration of Nuclear Power Plant Condenser Cooling Tubes Based on Numerical Simulation
by Yan Ping, Xing Liu, Xibin Li, Wenhua Wu, Jian Chen, Ming Luo, Zheling Chen, Yiran He, Zhuhai Zhong and Chengyuan Wang
Processes 2025, 13(12), 3990; https://doi.org/10.3390/pr13123990 - 10 Dec 2025
Viewed by 158
Abstract
Steam flow-induced vibration (FIV) of cooling tubes poses critical failure risks in nuclear power plant condensers. However, accurate FIV prediction remains challenging due to the complex three-dimensional flow structures in full-scale condensers, which are often oversimplified in existing models. To address this gap, [...] Read more.
Steam flow-induced vibration (FIV) of cooling tubes poses critical failure risks in nuclear power plant condensers. However, accurate FIV prediction remains challenging due to the complex three-dimensional flow structures in full-scale condensers, which are often oversimplified in existing models. To address this gap, this study develops a novel full-scale Computational Fluid Dynamics (CFD) model that uniquely integrates the low-pressure exhaust cylinder, condenser throat, and tube bundles. This approach enables a comprehensive evaluation of shell-side flow characteristics and FIV phenomena under both Valve Wide Open (VWO) and partial-load conditions (with either Modules A/C or B/D active). The results quantitatively identify peak FIV risk coefficients in specific zones—particularly at branch-shaped channel inlets and certain tube bundle corners where steam impingement is most intense—with values reaching 0.7 under VWO, 0.67 with Modules A/C active, and 0.74 with Modules B/D active. Notably, the peak FIV risk under B/D active condition is approximately 10.4% higher than under A/C active condition, indicating that partial-load operation with Modules B/D active presents the highest FIV risk among investigated scenarios. These findings provide novel insights into FIV mechanisms and establish a critical theoretical foundation for optimizing condenser design and enhancing operational safety protocols. Full article
(This article belongs to the Section Energy Systems)
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19 pages, 4401 KB  
Article
Research and Structural Optimization of Lithium Battery Heat Dissipation Based on Leaf Vein Channels
by Haiyan Dai, Changyu Li and Jixiang Zhou
Batteries 2025, 11(12), 453; https://doi.org/10.3390/batteries11120453 - 10 Dec 2025
Viewed by 288
Abstract
The operating temperature of lithium batteries directly affects their charge–discharge performance. This study is based on the LF50K prismatic power battery. The battery’s thermal model and the computational fluid dynamics (CFD) control equation were established. After completing the model verification, a thermal management [...] Read more.
The operating temperature of lithium batteries directly affects their charge–discharge performance. This study is based on the LF50K prismatic power battery. The battery’s thermal model and the computational fluid dynamics (CFD) control equation were established. After completing the model verification, a thermal management system with a bionic leaf vein flow channel was designed. The study focused on investigating the effects of varied flow passage configurations, inlet–outlet flow channel angles, flow channel widths, flow rates, leaf vein angles, and inlet–outlet positions on the cooling effect of the lithium battery module. The results show that, as the inlet–outlet angle and width of the bionic leaf vein fluid flow channel increase, the battery cooling effect deteriorates; the increase in the angle and flow channel width has an adverse impact on battery heat dissipation. The significant reduction in the battery’s maximum temperature observed with an elevated fluid flow rate underscores the positive contribution of flow rate to the cooling process. The effect of the leaf vein angle on the cooling of lithium batteries shows a fluctuating trend: when the angle rises from 30° to 45°, the battery’s peak temperature shows a slow upward tendency; conversely, with the angle further increasing from 45° to 80°, the maximum temperature shows a gradual downward tendency. Specifically, at an angle of 45°, Battery No. 5 hits a maximum temperature of 306.58 K (around 33.43 °C), with the maximum temperature difference also reaching 6.38 K. After optimizing the structural parameters, when operating under the maximum ambient temperature conditions in 2024, the maximum temperature of the battery module decreased by 7 K, and the temperature difference decreased by 5.47 K, enabling the battery to achieve optimal operating efficiency. This study lays a foundation for a further optimization of the thermal management system for lithium-ion batteries in subsequent research. Full article
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