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Article

A Computational Fluid Dynamics Analysis of Multiphase Flow in the Anode Side of a Proton Exchange Membrane Electrolyzer

AAU Energy, Aalborg University, DK-9220 Aalborg, Denmark
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Author to whom correspondence should be addressed.
Energies 2026, 19(1), 84; https://doi.org/10.3390/en19010084 (registering DOI)
Submission received: 8 November 2025 / Revised: 13 December 2025 / Accepted: 14 December 2025 / Published: 23 December 2025

Abstract

This work describes an innovative three-dimensional model of a proton exchange membrane electrolyzer. For the first time, a multi-phase model has captured segregated channel flow together with multiphase flow in a porous medium, as well as heat transfer and phase change employing an Eulerian multiphase model. The novel electrolyzer design investigated employs a symmetrical, interdigitated flow field to facilitate even water distribution. In the current case, a hot spot is predicted with a temperature increase of 7 °C at a current density of 1.0 A/cm2. The flow field plates are horizontally oriented, and it is shown that gravity plays an important role in the electrolyzer design and orientation. A parametric study shows, for the first time, the effect of operating a PEM electrolyzer at sub-ambient anode pressure to favorably adjust the concentration ratio between water vapor and oxygen in the anode compartment. This ratio is increased by a factor of 5.6 when the pressure is decreased from one bar to 500 mbar.
Keywords: PEM Electrolyzer; Euler–Euler model; segregated channel flow; computational fluid dynamics; electrolyzer operating conditions; interdigitated flow field PEM Electrolyzer; Euler–Euler model; segregated channel flow; computational fluid dynamics; electrolyzer operating conditions; interdigitated flow field

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MDPI and ACS Style

Berning, T.; Condra, T. A Computational Fluid Dynamics Analysis of Multiphase Flow in the Anode Side of a Proton Exchange Membrane Electrolyzer. Energies 2026, 19, 84. https://doi.org/10.3390/en19010084

AMA Style

Berning T, Condra T. A Computational Fluid Dynamics Analysis of Multiphase Flow in the Anode Side of a Proton Exchange Membrane Electrolyzer. Energies. 2026; 19(1):84. https://doi.org/10.3390/en19010084

Chicago/Turabian Style

Berning, Torsten, and Thomas Condra. 2026. "A Computational Fluid Dynamics Analysis of Multiphase Flow in the Anode Side of a Proton Exchange Membrane Electrolyzer" Energies 19, no. 1: 84. https://doi.org/10.3390/en19010084

APA Style

Berning, T., & Condra, T. (2026). A Computational Fluid Dynamics Analysis of Multiphase Flow in the Anode Side of a Proton Exchange Membrane Electrolyzer. Energies, 19(1), 84. https://doi.org/10.3390/en19010084

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