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20 pages, 4234 KiB  
Article
Study on the Flocculation Characteristics of Protein in Modified Chitosan Membrane and Mung Bean Vermicelli Wastewater
by Zhisheng Liu, Guang Li, Xiaoyu Zhang, Wenjing Li, Tianyi Yang, Zhijie Wang, Jinlong Zuo and Yuyang Wang
Coatings 2025, 15(7), 831; https://doi.org/10.3390/coatings15070831 - 16 Jul 2025
Abstract
This study addresses the challenge of chitosan (CS) being difficult to dissolve in water due to its highly ordered crystalline structure. Chitosan is modified with chloroacetic acid to reduce its crystallinity and enhance its water solubility. Through single-factor experiments, the optimal conditions for [...] Read more.
This study addresses the challenge of chitosan (CS) being difficult to dissolve in water due to its highly ordered crystalline structure. Chitosan is modified with chloroacetic acid to reduce its crystallinity and enhance its water solubility. Through single-factor experiments, the optimal conditions for preparing carboxymethyl chitosan film (CMCS) were determined: under conditions of 50 °C, a cellulose substrate (CS) concentration of 18.75 g/L, a NaOH concentration of 112.5 g/L, and a chloroacetic acid concentration of 18.75 g/L, the reaction proceeded for 5 h. Under these conditions, the resulting carboxymethyl chitosan film exhibited the best flocculation effect, forming chitosan films in water that had flocculation activity toward mung bean starch protein wastewater. The successful introduction of carboxyl groups at the N and O positions of the chitosan molecular chain, which reduced the crystallinity of chitosan and enhanced its water solubility, was confirmed through analysis using scanning electron microscopy (SEM), X-ray diffraction (XRD), and Fourier transform infrared spectroscopy (FTIR). The prepared carboxymethyl chitosan film (CMCS) was applied in the flocculation recovery of protein. Through single-factor and response surface experiments, the optimal process conditions for flocculating and recovering protein with CMCS were determined: a CMCS dosage of 1.1 g/L, a reaction time of 39.6 min, a reaction temperature of 42.7 °C, and a pH of 5.2. Under these conditions, the protein recovery rate reached 56.97%. The composition and amino acid profile of the flocculated product were analyzed, revealing that the mung bean protein flocculated product contained 62.33% crude protein. The total essential amino acids (EAAs) accounted for 52.91%, non-essential amino acids (NEAAs) for 47.09%, hydrophobic amino acids for 39.56%, and hydrophilic amino acids for 12.67%. The ratio of aromatic to branched-chain amino acids was 0.31, and the ratio of basic to acidic amino acids was 1.68. These findings indicate that the recovered product has high surface activity and good protein stability, foaming ability, and emulsifying properties. Full article
(This article belongs to the Section Environmental Aspects in Colloid and Interface Science)
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14 pages, 4419 KiB  
Article
Slurry Aluminizing Mechanisms of Nickel-Based Superalloy and Applicability for the Manufacturing of Platinum-Modified Aluminide Coatings
by Giulia Pedrizzetti, Virgilio Genova, Erica Scrinzi, Rita Bottacchiari, Marco Conti, Laura Paglia and Cecilia Bartuli
Coatings 2025, 15(7), 822; https://doi.org/10.3390/coatings15070822 - 14 Jul 2025
Viewed by 165
Abstract
The slurry aluminizing process is widely employed to enhance the oxidation and corrosion resistance of nickel-based superalloys used in high-temperature environments such as gas turbines and aerospace engines. This study investigates the effects of the concentration of Al vapors in the reactor chamber [...] Read more.
The slurry aluminizing process is widely employed to enhance the oxidation and corrosion resistance of nickel-based superalloys used in high-temperature environments such as gas turbines and aerospace engines. This study investigates the effects of the concentration of Al vapors in the reactor chamber and the initial slurry layer thickness on the microstructure, chemical composition, and phase composition of aluminide coatings. Coatings were manufactured on Ni-based superalloy substrates using CrAl powders as an aluminum source and chloride- and fluoride-based activator salts. The effect of the initial thickness of the slurry layer was studied by varying the amount of deposited slurry in terms of mgslurry/cm2sample (with constant mgslurry/cm3chamber). The microstructure and phase composition of the produced aluminide coatings were evaluated by SEM, EDS, and XRD analysis. Slurry thickness can affect concentration gradients during diffusion, and the best results were obtained with an initial slurry amount of 100 mgslurry/cm2sample. The effect of the Al vapor phase in the reaction chamber was then investigated by varying the mgslurry/cm3chamber ratio while keeping the slurry layer thickness constant at 100 mgslurry/cm2sample. This parameter influences the amount of Al at the substrate surface before the onset of solid-state diffusion, and the best results were obtained for a 6.50 mgslurry/cm3chamber ratio with the formation of 80 µm coatings (excluding the interdiffusion zone) with a β-NiAl phase throughout the thickness. To validate process flexibility, the same parameters were successfully applied to produce platinum-modified aluminides with a bi-phasic ζ-PtAl2 and β-(Ni,Pt)Al microstructure. Full article
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17 pages, 3865 KiB  
Article
Epoxy Resin/Ionic Liquid Composite as a New Promising Coating Material with Improved Toughness and Antibiofilm Activity
by Sergiy Rogalsky, Olena Moshynets, Oleg Dzhuzha, Yevheniia Lobko, Anastasiia Hubina, Alina Madalina Darabut, Yaroslav Romanenko, Oksana Tarasyuk and Geert Potters
Coatings 2025, 15(7), 821; https://doi.org/10.3390/coatings15070821 - 14 Jul 2025
Viewed by 180
Abstract
Long-chain imidazolium-based ionic liquids (ILs) possess a broad-spectrum biological activity and are considered promising antifouling agents for protective coatings. A new hydrophobic IL, 1-dodecyl-3-methylimidazolium dodecylbenzenesulfonate (C12C1IM-DBS), has been synthesized, and a modified epoxy coating material containing 10, 20, and [...] Read more.
Long-chain imidazolium-based ionic liquids (ILs) possess a broad-spectrum biological activity and are considered promising antifouling agents for protective coatings. A new hydrophobic IL, 1-dodecyl-3-methylimidazolium dodecylbenzenesulfonate (C12C1IM-DBS), has been synthesized, and a modified epoxy coating material containing 10, 20, and 30 wt% of this IL was prepared by dissolution of C12C1IM-DBS in commercial DER 331 epoxy resin, followed by a curing phase with diethylenetriamine. Infrared analysis revealed physicochemical interactions between the hydroxyl groups of the resin and the IL. Spectrophotometric studies showed no release of C12C1IM-DBS after 30 days of exposure of the modified coatings to water. The plasticizing effect of the IL on the epoxy resin was established by differential scanning calorimetry analysis. The introduction of 10 and 20% C12C1IM-DBS into DER 331 reduced its glass transition temperature from 122.8 °C to 109.3 and 91.5 °C, respectively. The hardness of epoxy resin decreased by approximately 26% after the introduction of the IL. Moreover, DER 331/C12C1IM-DBS coatings on steel substrates showed significantly improved impact resistance compared to neat resin. The antibiofilm efficiency of DER 331/C12C1IM-DBS coatings was evaluated by assessing the capability of two biofilm-forming model strains, Staphylococcus aureus ATCC 25923 and Pseudomonas aeruginosa PA01, to form attached biofilms on the surface. The IL effectively inhibited S. aureus surface-associated biofilm development even at the lowest content of 10%. On the contrary, an approximately 50% inhibition of biofilm metabolic activity was detected for DER 331/C12C1IM-DBS coatings containing 20% and 30% of the IL. Overall, the results of this study indicate that the hydrophobic IL C12C1IM-DBS is an efficient modifying additive for epoxy resins, which can significantly improve their operational properties for various industrial applications. Full article
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14 pages, 2124 KiB  
Article
Simultaneous Submicron Temperature Mapping of Substrate and Channel in P-GaN/AlGaN/GaN HEMTs Using Raman Thermometry
by Jaesun Kim, Seungyoung Lim, Gyeong Eun Choi, Jung-ki Park, Ho-Young Cha, Cheol-Ho Kwak, Jinhong Lim, Youngboo Moon and Jung-Hoon Song
Appl. Sci. 2025, 15(14), 7860; https://doi.org/10.3390/app15147860 - 14 Jul 2025
Viewed by 96
Abstract
In this study, we introduce a high-resolution, high-speed thermal imaging technique using Raman spectroscopy to simultaneously measure the temperature of a substrate and a channel. By modifying the Raman spectrometer, we achieved a measurement speed faster than commercial spectrometers. This system demonstrated a [...] Read more.
In this study, we introduce a high-resolution, high-speed thermal imaging technique using Raman spectroscopy to simultaneously measure the temperature of a substrate and a channel. By modifying the Raman spectrometer, we achieved a measurement speed faster than commercial spectrometers. This system demonstrated a sub-micron spatial resolution and the ability to measure the temperatures of the Si substrate and GaN channel simultaneously. During high-current operation, we observed significant self-heating in the GaN channel, with hotspots 100 °C higher than the surroundings, while the Si substrate showed an even temperature distribution. The ability to detect hotspots can help secure the reliability of devices through early failure analysis and can also be used for improvement research to reduce hotspots. These findings highlight the potential of this technique for early defect inspection and device improvement research. This study provides a novel and effective method for measuring the sub-micron resolution temperature distribution in devices, which can be applied to various semiconductor devices, including SiC-based power devices. Full article
(This article belongs to the Special Issue Electric Power Applications II)
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12 pages, 3178 KiB  
Article
Terahertz Optoelectronic Properties of Monolayer MoS2 in the Presence of CW Laser Pumping
by Ali Farooq, Wen Xu, Jie Zhang, Hua Wen, Qiujin Wang, Xingjia Cheng, Yiming Xiao, Lan Ding, Altayeb Alshiply Abdalfrag Hamdalnile, Haowen Li and Francois M. Peeters
Physics 2025, 7(3), 27; https://doi.org/10.3390/physics7030027 - 14 Jul 2025
Viewed by 162
Abstract
Monolayer (ML) molybdenum disulfide (MoS2) is a typical valleytronic material which has important applications in, for example, polarization optics and information technology. In this study, we examine the effect of continuous wave (CW) laser pumping on the basic optoelectronic properties of [...] Read more.
Monolayer (ML) molybdenum disulfide (MoS2) is a typical valleytronic material which has important applications in, for example, polarization optics and information technology. In this study, we examine the effect of continuous wave (CW) laser pumping on the basic optoelectronic properties of ML MoS2 placed on a sapphire substrate, where the pump photon energy is larger than the bandgap of ML MoS2. The pump laser source is provided by a compact semiconductor laser with a 445 nm wavelength. Through the measurement of THz time-domain spectroscopy, we obtain the complex optical conductivity for ML MoS2, which are found to be fitted exceptionally well with the Drude–Smith formula. Therefore, we expect that the reduction in conductivity in ML MoS2 is mainly due to the effect of electronic backscattering or localization in the presence of the substrate. Meanwhile, one can optically determine the key electronic parameters of ML MoS2, such as the electron density ne, the intra-band electronic relaxation time τ, and the photon-induced electronic localization factor c. The dependence of these parameters upon CW laser pump intensity is examined here at room temperature. We find that 445 nm CW laser pumping results in the larger ne, shorter τ, and stronger c in ML MoS2 indicating that laser excitation has a significant impact on the optoelectronic properties of ML MoS2. The origin of the effects obtained is analyzed on the basis of solid-state optics. This study provides a unique and tractable technique for investigating photo-excited carriers in ML MoS2. Full article
(This article belongs to the Section Applied Physics)
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15 pages, 2091 KiB  
Article
MXene-Based Flexible Paper Chip for Glucose Detection in Sweat in Low-Temperature Environments
by Yandong Yang, Yajun Zhu, Yifei Wu, Fan Chang, Xu Zhu, Xinyue Zhang, Ning Ma, Yushu Wang and Alaa S. Abd-El-Aziz
Sensors 2025, 25(14), 4273; https://doi.org/10.3390/s25144273 - 9 Jul 2025
Viewed by 240
Abstract
In enzymatic reaction glucose detection chips, the enzyme can easily dislodge from the electrode, which harms both the chip and test stability. Additionally, enzyme activity significantly decreases at low temperatures. Consequently, immobilizing the enzyme at the appropriate substrate and ambient temperature is a [...] Read more.
In enzymatic reaction glucose detection chips, the enzyme can easily dislodge from the electrode, which harms both the chip and test stability. Additionally, enzyme activity significantly decreases at low temperatures. Consequently, immobilizing the enzyme at the appropriate substrate and ambient temperature is a critical step for improving the chip. To address this issue, an electrochemical detection chip was modified using the nanomaterial MXene, known for its large specific surface area, excellent adsorption, good dispersion, and high conductivity. Meanwhile, AgNO3 solution was added to the Ti3C2Tx MXene nanosheet solution, and the AgNP@MXene material was prepared by heating in a water bath. This process further enhances photothermal conversion efficiency due to the localized surface plasmon resonance effect of silver nanoparticles and MXene. This MXene-based photothermally enhanced paper chip exhibits outstanding photothermal conversion performance and sensitive photoelectrochemical responsiveness, along with good cycling stability. Moreover, improved glucose detection sensitivity at low winter temperatures has been achieved, and the ambient temperature range of the paper chip has been expanded to 25–37 °C. Full article
(This article belongs to the Special Issue The Advanced Flexible Electronic Devices: 2nd Edition)
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47 pages, 13613 KiB  
Article
Colorless Polyimides with Low Linear Coefficients of Thermal Expansion and Their Controlled Soft Adhesion/Easy Removability on Glass Substrates: Role of Modified One-Pot Polymerization Method
by Masatoshi Hasegawa, Takehiro Shinoda, Kanata Nakadai, Junichi Ishii, Tetsuo Okuyama, Kaya Tokuda, Hiroyuki Wakui, Naoki Watanabe and Kota Kitamura
Polymers 2025, 17(13), 1887; https://doi.org/10.3390/polym17131887 - 7 Jul 2025
Viewed by 408
Abstract
This study presents colorless polyimides (PIs) suitable for use as plastic substrates in flexible displays, designed to be compatible with controlled soft adhesion and easy delamination (temporary adhesion) processes. For this purpose, we focused on a PI system derived from norbornane-2-spiro-α-cyclopentanone-α′-spiro-2″-norbornane-5,5″,6,6″-tetracarboxylic dianhydride (CpODA) [...] Read more.
This study presents colorless polyimides (PIs) suitable for use as plastic substrates in flexible displays, designed to be compatible with controlled soft adhesion and easy delamination (temporary adhesion) processes. For this purpose, we focused on a PI system derived from norbornane-2-spiro-α-cyclopentanone-α′-spiro-2″-norbornane-5,5″,6,6″-tetracarboxylic dianhydride (CpODA) and 2,2′-bis(trifluoromethyl)benzidine (TFMB). This system was selected with the aim of exhibiting excellent optical transparency and low linear coefficient of thermal expansion (CTE) properties. However, fabricating this PI film via the conventional two-step process was challenging because of crack formation. In contrast, modified one-pot polymerization at 200 °C using a combined catalyst resulted in a homogeneous solution of PI with an exceptionally high molecular weight, yielding a flexible cast film. The solubility of PI plays a crucial role in its success. This study delves into the mechanism behind the significant catalytic effect on enhancing molecular weight. The CpODA/TFMB PI cast film simultaneously achieved very high optical transparency, an extremely high glass transition temperature (Tg = 411 °C), a significantly low linear coefficient of thermal expansion (CTE = 16.7 ppm/K), and sufficient film toughness, despite the trade-off between low CTE and high film toughness. The CpODA/TFMB system was modified by copolymerization with minor contents of another cycloaliphatic tetracarboxylic dianhydride, 5,5′-(1,4-phenylene)-exo-bis(hexahydro-4,7-methanoisobenzofuran-cis-exo-1,3-dione) (BzDAxx). This approach was effective in improving the film toughness without sacrificing the low CTE and other target properties. The peel strengths (σpeel) of laminates comprising surface-modified glass substrates and various colorless PI films were measured to evaluate the compatibility with the temporary adhesion process. Most colorless PI films studied were found to be incompatible. Additionally, no correlation between σpeel and PI structure was observed, making it challenging to identify the structural factors influencing σpeel control. Surprisingly, a strong correlation was observed between σpeel and CTE of the PI films, suggesting that the observed solid–solid lamination is closely linked to the unexpectedly high surface mobility of the PI films. The laminate using CpODA(90);BzDAxx(10)/TFMB copolymer exhibited suitable adhesion strength for the temporary adhesion process, while meeting other target properties. The modified one-pot polymerization method significantly contributed to the development of colorless PIs suitable for plastic substrates. Full article
(This article belongs to the Section Polymer Applications)
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15 pages, 1917 KiB  
Article
Temperature-Dependent Polarization Characterization and Birefringence Inversion in Super-Twisted Nematic Liquid Crystals
by Houtong Liu, Bin Wang, Minjuan Mao, Yuanyuan Qian and Dan Wang
Photonics 2025, 12(7), 683; https://doi.org/10.3390/photonics12070683 - 7 Jul 2025
Viewed by 169
Abstract
The temperature-dependent polarization performance of super-twisted nematic liquid crystals (STN-LCs) when used as polarizers has garnered considerable scholarly attention. In this study, the transmittance of an STN-LC cell was measured under incident light wavelengths of 650 nm, 532 nm, and 405 nm over [...] Read more.
The temperature-dependent polarization performance of super-twisted nematic liquid crystals (STN-LCs) when used as polarizers has garnered considerable scholarly attention. In this study, the transmittance of an STN-LC cell was measured under incident light wavelengths of 650 nm, 532 nm, and 405 nm over the temperature range of 30 °C to 100 °C. The STN-LC cell was employed both as the sample under test and as an analyzer in a rotational measurement setup to investigate how its polarization properties vary with temperature. The results indicate that the LC cell exhibits the characteristics of a linear polarizer under red light (650 nm) and violet laser (405 nm) across the full temperature range. However, under green laser (532 nm), when the temperature exceeds 60 °C, its extinction ratio is poor, suggesting its unsuitability for polarization applications under such conditions. A birefringence inversion formula was derived using the transmittance difference method, which effectively eliminates the influence of the glass substrates on the measured transmittance of the LC layer. Utilizing this method, a simple optical setup consisting of a polarizer and photodetector was constructed to accurately extract the birefringence of the LC. The birefringence of super-twisted nematic liquid crystal can be obtained by the transmittance difference method, which is low-cost, has a simple optical path, and is convenient for temperature-controlled experimental measurements of the liquid crystal cell. The findings of this study provide methodological support for the precise determination of birefringence in LCs exhibiting linear polarization characteristics. Full article
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23 pages, 3357 KiB  
Article
Enhancing the Thermostability of a New Tannase Through Rational Design and Site-Directed Mutagenesis: A Quality Improvement Strategy for Green Tea Infusion
by Hai-Xiang Zhou, Shi-Ning Cao, Chu-Shu Zhang, Mian Wang, Yue-Yi Tang, Jing Chen, Li-Fei Zhu, Jie Sun, Qing-Biao Meng, Jing Chen and Jian-Cheng Zhang
Beverages 2025, 11(4), 99; https://doi.org/10.3390/beverages11040099 - 1 Jul 2025
Viewed by 298
Abstract
Tea has become one of the most popular drinks worldwide thanks to its pleasant sensory attributes and diverse health benefits. However, tannin-rich compositions have several negative effects and significantly impact the quality of tea beverages. Among various detannification methods, tannase treatment appears to [...] Read more.
Tea has become one of the most popular drinks worldwide thanks to its pleasant sensory attributes and diverse health benefits. However, tannin-rich compositions have several negative effects and significantly impact the quality of tea beverages. Among various detannification methods, tannase treatment appears to be the most secure and environmentally friendly strategy. Although numerous microbial tannases have been identified and used in food processing, they are predominantly mesophilic with compromised heat tolerance, which limit their application in high-temperature tea extraction processing. Computer-assisted rational design and site-directed mutagenesis has emerged as a promising strategy in enzyme engineering to improve the thermostability of industrial enzymes. Nevertheless, relevant studies for tannase thermostability improvement remain lacking. In the present study, a novel thermophilic tannase called TanPL1 from marine fungus Penicillium longicatenatum strain SM102 was expressed in the food-grade host Yarrowia lipolytica. After purification and characterization, the thermostability of this enzyme was improved through site-directed mutagenesis guided by computer-aided rational design and molecular dynamics simulations. Then the thermostable mutant MuTanPL1 was applied in green tea processing for both polyphenol extraction and ester catechin hydrolysis. The tannase yield and specific activity values of 166.4 U/mL and 1059.3 U/mg, respectively, were achieved. The optimum pH and temperature of recombinant TanPL1 were determined to be 5.5 and 55 °C, respectively, and the enzyme exhibited high activity toward various gallic acid ester substrates. The site-directed mutagenesis method successfully generated a single-point mutant, MuTanPL1, with significantly enhanced thermostability and a higher optimum temperature of 60 °C. After 2 h of detannification by MuTanPL1, nearly all gallated catechins in green tea infusion were biotransformed. This resulted in a 202.4% and 12.1-fold increase in non-ester catechins and gallic acid levels, respectively. Meanwhile, the quality of the tea infusion was also markedly improved. Sensory evaluation and antioxidant activity assays revealed notable enhancements in these properties, while turbidity was reduced considerably. Additionally, the α-amylase inhibition activity of the tannase-treated tea infusion declined from 50.49% to 8.56%, revealing a significantly lower anti-nutritional effect. These findings suggest that the thermostable tannase MuTanPL1 holds strong application prospects in tea beverage processing. Full article
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14 pages, 4112 KiB  
Article
Thermal–Alkaline Etching of SiC Nanoparticles for Colloidal Stabilization and Enhanced Wear Resistance in Electrodeposited Co/SiC Coatings
by Mengnan Wu, Qipeng Bao, Rui Qin and Zhongwei Zhan
Coatings 2025, 15(7), 770; https://doi.org/10.3390/coatings15070770 - 29 Jun 2025
Viewed by 275
Abstract
Composite electrodeposited coatings hold significant potential for marine and aerospace applications due to their synergistic corrosion resistance and wear durability, yet nanoparticle agglomeration and interfacial incompatibility persistently undermine their performance. Conventional dispersion techniques—mechanical agitation, surfactants, or high-energy methods—fail to resolve these issues, often [...] Read more.
Composite electrodeposited coatings hold significant potential for marine and aerospace applications due to their synergistic corrosion resistance and wear durability, yet nanoparticle agglomeration and interfacial incompatibility persistently undermine their performance. Conventional dispersion techniques—mechanical agitation, surfactants, or high-energy methods—fail to resolve these issues, often introducing residual stresses, organic impurities, or thermal damage to substrates. This study addresses these challenges through a novel thermal-assisted alkaline etching (TAE) protocol that synergistically removes surface oxides and enhances colloidal stability in β-SiC nanoparticles. By combining NaOH-based etching with low-temperature calcination (250 °C), the method achieves oxide-free SiC surfaces with elevated hydrophilicity and a ζ-potential of −25 mV, enabling submicron clustering (300 nm) without surfactants. Electrodeposited Co/SiC coatings incorporating TAE-SiC exhibited current-modulated reinforcement, achieving optimal SiC incorporation (5.9 at% Si) at 8 A/dm2 through electrophoretic–hydraulic synergy, along with uniform cross-sectional distribution validated by SEM. Tribological assessments revealed shorter wear tracks in TAE-SiC-enhanced coatings compared to their untreated counterparts, suggesting enhanced interfacial coherence despite a comparable mass loss. Demonstrating scalability through cost-effective aqueous-phase chemistry, this methodology provides a generalized framework applicable to other ceramic-reinforced systems (e.g., Al2O3 and TiC), offering transformative potential for next-generation protective coatings in harsh operational environments. Full article
(This article belongs to the Section Corrosion, Wear and Erosion)
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12 pages, 3473 KiB  
Article
Microstructure and Mechanical Properties of Laser-Clad Inconel 718 Coatings on Continuous Casting Mold Copper Plate
by Yu Liu, Haiquan Jin, Guohui Li, Ruoyu Xu, Nan Ma, Hui Liang, Jian Lin, Wenqing Xiang and Zhanhui Zhang
Lubricants 2025, 13(7), 289; https://doi.org/10.3390/lubricants13070289 - 28 Jun 2025
Viewed by 325
Abstract
Mold copper plates (Cr–Zr–Cu alloy) frequently fail due to severe wear under high-temperature conditions during continuous casting. To solve this problem, Inconel 718 coatings were prepared on the plate surface via laser cladding to enhance its high-temperature wear resistance. The results demonstrate that [...] Read more.
Mold copper plates (Cr–Zr–Cu alloy) frequently fail due to severe wear under high-temperature conditions during continuous casting. To solve this problem, Inconel 718 coatings were prepared on the plate surface via laser cladding to enhance its high-temperature wear resistance. The results demonstrate that the coatings exhibit a defect-free structure with metallurgical bonding to the substrate. The coating primarily consists of a γ-(Fe, Ni, Cr) solid solution and carbides (M23C6 and M6C). Notably, elongated columnar Laves phases and coarse Cr–Mo compounds were distributed along grain boundaries, significantly enhancing the coating’s microhardness and high-temperature stability. The coating exhibited an average microhardness of 491.7 HV0.5, which is approximately 6.8 times higher than that of the copper plate. At 400 °C, the wear rate of the coating was 4.7 × 10−4 mm3·N−1·min−1, significantly lower than the substrate’s wear rate of 8.86 × 10−4 mm3·N−1·min−1, which represents only 53% of the substrate’s wear rate. The dominant wear mechanisms were adhesive wear, abrasive wear, and oxidative wear. The Inconel 718 coating demonstrates superior hardness and excellent high-temperature wear resistance, effectively improving both the surface properties and service life of mold copper plates. Full article
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11 pages, 2325 KiB  
Article
Enhancing the Interfacial Adhesion of a Ductile Gold Electrode with PDMS Using an Interlocking Structure for Applications in Temperature Sensors
by Shuai Shi, Penghao Zhao, Pan Yang, Le Zhao, Jingguang Yi, Zuohui Wang and Shihui Yu
Nanomaterials 2025, 15(13), 1001; https://doi.org/10.3390/nano15131001 - 28 Jun 2025
Viewed by 315
Abstract
The poor interfacial adhesion between ductile gold (Au) electrodes and polydimethylsiloxane (PDMS) substrates affects their application in flexible sensors. Here, a porous Au electrode is designed and combined with a flexible PDMS substrate to form a structure that embeds Au into the PDMS [...] Read more.
The poor interfacial adhesion between ductile gold (Au) electrodes and polydimethylsiloxane (PDMS) substrates affects their application in flexible sensors. Here, a porous Au electrode is designed and combined with a flexible PDMS substrate to form a structure that embeds Au into the PDMS film, thereby enhancing the interfacial adhesion of the Au/PDMS electrode. The resistivity change of the Au/PDMS electrode is only 12.3% after 100 tape peeling trials. The resistance of the Au/PDMS electrode remains stable at the 30% strain level after 2000 tensile cycling tests. This feature is mainly attributed to the deformation buffering effect of the porous Au film. After 100 min of ultrasonic oscillation testing, the resistivity change of the Au/PDMS electrode remains stable. It is also shown that the Au/PDMS electrode has excellent interfacial adhesion properties, which is mainly attributed to the interlocking effect of the Au/PDMS electrode structure. In addition, the temperature coefficient of resistance (TCR) of the temperature sensor based on the Au/PDMS electrode is approximately 0.00320/°C and the sensor’s sensitivity remains almost stable after 200 temperature measurement cycles. Au/PDMS electrodes have great potential for a wide range of applications in flexible electronics due to their excellent interfacial adhesion and electrical stability. Full article
(This article belongs to the Section Nanoelectronics, Nanosensors and Devices)
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13 pages, 3638 KiB  
Article
Simulation Study on 6.5 kV SiC Trench Gate p-Channel Superjunction Insulated Gate Bipolar Transistor
by Kuan-Min Kang, Jia-Wei Hu and Chih-Fang Huang
Micromachines 2025, 16(7), 758; https://doi.org/10.3390/mi16070758 - 27 Jun 2025
Viewed by 211
Abstract
This paper investigates 6.5 kV SiC trench gate p-channel IGBTs using Sentaurus TCAD simulations. The proposed superjunction structure is compared to conventional designs to highlight its advantages. The p-IGBT, fabricated on an n-type substrate, offers notable commercial advantages over n-IGBTs on p-type substrates. [...] Read more.
This paper investigates 6.5 kV SiC trench gate p-channel IGBTs using Sentaurus TCAD simulations. The proposed superjunction structure is compared to conventional designs to highlight its advantages. The p-IGBT, fabricated on an n-type substrate, offers notable commercial advantages over n-IGBTs on p-type substrates. The n-shield can effectively protect the trench gate oxide in the corners of SiC. The n-shield and n-pillar can be either floating or grounded, with the floating shield condition significantly enhancing injection and improving forward conduction performance. The superjunction floating shield p-IGBT (SJFS-p-IGBT) improves forward conduction voltage (VF) by 47% and 15% compared to conventional planar gate p-IGBT (CP-p-IGBT) and grounded shield p-IGBT (CGS-p-IGBT), respectively. For switching characteristics, the superjunction grounded shield p-IGBT (SJGS-p-IGBT) improves turn-off time (toff) by 15% compared to the conventional floating shield p-IGBT (CFS-p-IGBT). The trade-off between VF and turn-off energy (Eoff) is analyzed, showing that the SJFS-p-IGBT offers a better trade-off. A negative temperature coefficient is observed at high buffer layer doping concentration and elevated temperatures, leading to an increase in VF. This provides design guidance for devices operating in parallel at high temperatures. These results demonstrate the SJ’s potential to enhance efficiency and performance for ultra-high voltage applications. Full article
(This article belongs to the Special Issue SiC Based Miniaturized Devices, 3rd Edition)
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17 pages, 5024 KiB  
Article
Optimization of Deposition Parameters for Ni-P-WC-BN(h) Composite Coatings via Orthogonal Experimentation and Wear Behavior of the Optimized Coating
by Yingyue Li, Zehao Liu, Yana Li and Jinran Lin
Metals 2025, 15(7), 714; https://doi.org/10.3390/met15070714 - 26 Jun 2025
Viewed by 281
Abstract
Ni–P–WC–BN(h) nanocomposite coatings were fabricated on 20CrMnTi substrates using ultrasonic-assisted pulsed electrodeposition. 20CrMnTi is a low-carbon steel that is commonly used in the manufacturing gears and shaft components. To enhance the wear resistance and extend the service life of such mechanical parts, ultrasonic-assisted [...] Read more.
Ni–P–WC–BN(h) nanocomposite coatings were fabricated on 20CrMnTi substrates using ultrasonic-assisted pulsed electrodeposition. 20CrMnTi is a low-carbon steel that is commonly used in the manufacturing gears and shaft components. To enhance the wear resistance and extend the service life of such mechanical parts, ultrasonic-assisted pulsed electrodeposition was employed as an effective surface modification technique. The microhardness, phase structure, surface morphology, and wear behavior of the coating were also characterized. An orthogonal experimental design was employed to examine the effects of current density, bath temperature, ultrasonic power, and pulse duty cycle on the microhardness and wear behavior of the coatings, aiming to optimize the deposition parameters. The optimal process combination was identified as a current density of 3 A·dm−2, a bath temperature of 55 °C, an ultrasonic power of 210 W, and a duty cycle of 0.7. Under these conditions, the coatings exhibited enhanced hardness and wear resistance. Based on the optimized parameters, additional tribological tests were conducted under various operating conditions to further evaluate wear performance. The results showed that the dominant wear mechanisms were chemical wear and adhesive wear. This study offers new insights into the fabrication of high-performance nanocomposite coatings and expands the application scope of ultrasonic-assisted pulsed electrodeposition in multiphase composite systems. Full article
(This article belongs to the Special Issue Surface Modification and Characterization of Metals and Alloys)
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21 pages, 3937 KiB  
Article
Identification, Cloning, and Functional Characterization of Carotenoid Cleavage Dioxygenase (CCD) from Olea europaea and Ipomoea nil
by Kaixuan Ke, Yufeng Zhang, Xinyi Wang, Zhaoyan Luo, Yangyang Chen, Xianying Fang and Linguo Zhao
Biology 2025, 14(7), 752; https://doi.org/10.3390/biology14070752 - 24 Jun 2025
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Abstract
The aromatic C13 apocarotenoid β-ionone is a high-value natural-flavor and -fragrance compound derived from the oxidative cleavage of carotenoids. Carotenoid cleavage dioxygenases (CCDs) play a pivotal role in the biosynthesis of volatile apocarotenoids, particularly β-ionone. In this study, we report the identification, [...] Read more.
The aromatic C13 apocarotenoid β-ionone is a high-value natural-flavor and -fragrance compound derived from the oxidative cleavage of carotenoids. Carotenoid cleavage dioxygenases (CCDs) play a pivotal role in the biosynthesis of volatile apocarotenoids, particularly β-ionone. In this study, we report the identification, cloning, and functional characterization of two CCD1 homologs: OeCCD1 from Olea europaea and InCCD1 from Ipomoea nil. These two species, which, respectively, represent a woody perennial and a herbaceous annual, were selected to explore the potential functional divergence of CCD1 enzymes across different plant growth forms. These CCD1 genes were synthesized using codon optimization for Escherichia coli expression, followed by heterologous expression and purification using a GST-fusion system. In vitro assays confirmed that both enzymes cleave β-carotene at the 9,10 (9′,10′) double bond to yield β-ionone, but only OeCCD1 exhibits detectable activity on zeaxanthin; InCCD1 shows no in vitro cleavage of zeaxanthin. Kinetic characterization using β-apo-8′-carotenal as substrate revealed, for OeCCD1, a Km of 0.82 mM, Vmax of 2.30 U/mg (kcat = 3.35 s−1), and kcat/Km of 4.09 mM−1·s−1, whereas InCCD1 displayed Km = 0.69 mM, Vmax = 1.22 U/mg (kcat = 1.82 s−1), and kcat/Km = 2.64 mM−1·s−1. The optimization of expression parameters, as well as the systematic evaluation of temperature, pH, solvent, and metal ion effects, provided further insights into the stability and functional diversity within the plant CCD1 family. Overall, these findings offer promising enzymatic tools for the sustainable production of β-ionone and related apocarotenoids in engineered microbial cell factories. Full article
(This article belongs to the Section Biotechnology)
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