Search Results (212)

Driven by regulatory and environmental demands, composite structures must combine high structural performance, recyclability, and resource efficiency. Here, an investigation on the structural adhesive bonding of glass-fibre-reinforced thermoplastic Elium© composite laminates is undertaken. Substrates are manufactured using vacuum infusion. Evaluation is performed on the following three commercial two-component adhesives cured at RT: an epoxy (EP), a polyurethane (PU), and an acrylate system (AC). Based on Dynamic Mechanical Analysis, the glass transition temperatures of the EP, PU, and AC adhesives are 56.5, 102.9, and 111.9 °C, respectively. The AC adhesive exhibits the highest shear strength and displacement at failure, reflecting a superior load-bearing capacity. Fractographic analysis further supports these findings: AC joints show a mixed substrate/cohesive failure mode, while EP samples fail exclusively by adhesion failure and PU samples predominantly by a mixture of special cohesion, adhesion and substrate failure. Regarding processing, the EP samples show the highest pot life, followed by PU and then AC. Nonetheless, the pot life of the AC adhesive does not limit its range of application.. The results highlight the advantages of adhesive bonding of Elium© in enabling lightweight and more circular composites. RT-cured adhesives eliminate the need for drilling and energy-intensive thermal curing, allowing design flexibility and reductions in CO₂ footprint within composite production. Full article

A reflective in-fiber liquid microsphere whispering gallery mode (WGM) resonator based on a Y-waveguide coupler is proposed and experimentally demonstrated. The sphere resonator is introduced inside a single-mode fiber (SMF) by using femtosecond laser micromachining and fusion splicing. A Y-waveguide coupler is fabricated with femtosecond laser direct writing, which is used to simultaneously excite and collect the WGM field through evanescent field coupling. High-index liquids are filled into the sphere through a laser-drilled channel to form a liquid microsphere where the WGM resonation takes place. The WGM resonator is sensitive to the refractive index (RI) of the filled liquids, and a RI sensitivity of 439 nm/RIU is achieved in an index range from 1.672 to 1.692. The liquid microsphere resonator is also sensitive to temperature, with a sensitivity of −307.1 pm/°C obtained. The microsphere resonator is small in size and robust, which has broad application prospects in the field of food and the chemical industry. Full article

This paper presents a comprehensive and hybrid control framework for the real-time regulation of drillstring systems that are subject to complex nonlinear dynamics, including torsional stick–slip oscillations, coupled axial vibrations, and intricate bit–rock interactions. The model also accounts for parametric uncertainties and external disturbances typically encountered during rotary drilling operations. A robust sliding mode controller (SMC) is designed for inner-loop regulation to ensure accurate state tracking and strong disturbance rejection. This is complemented by an outer-loop model predictive control (MPC) scheme, which optimizes control trajectories over a finite horizon while balancing performance objectives such as rate of penetration (ROP) and torque smoothness, and respecting actuator and operational constraints. To address the challenges of partial observability and noise-corrupted measurements, an Ensemble Kalman Filter (EnKF) is incorporated to provide real-time estimation of both internal states and external disturbances. Simulation studies conducted under realistic operating scenarios show that the hybrid MPC–SMC framework substantially enhances drilling performance. The controller effectively suppresses stick–slip oscillations, provides smoother and more stable bit-speed behavior, and improves the consistency of ROP compared with both open-loop operation and SMC alone. The integrated architecture maintains robust performance despite uncertainties in model parameters and downhole disturbances, demonstrating strong potential for deployment in intelligent and automated drilling systems operating under dynamic and uncertain conditions. Full article

Cold-formed thin-walled steel (CFS) members were widely used in steel structures but faced challenges in meeting bearing capacity and assembly efficiency requirements as single-limb members. To overcome the above limitations, a promising fold-fastened multi-cellular steel panel (FMSP) was proposed. The FMSP eliminated the need for discrete self-drilling screws, instead utilizing a continuous mechanical fold-fastened connection, which enhanced structural integrity and assembly efficiency. This approach also provided greater flexibility to meet the design requirements of complex structural configurations. This study investigated the flexural behaviors of panels—a key mechanical property governing their structural behavior. A bearing capacity test was conducted on five FMSP specimens, focusing on the failure modes, bending moment–deflection curves, deflection distributions under representative loading levels, and flexural bearing capacities of the specimens. Refined finite element models (FEMs) of the specimens were established, and the stress and deformation distributions were further studied. The comparison results showed that the numerical results were in good agreement with the experimental results. Finally, the parametric analysis was carried out, and the influence of key parameters on the flexural behavior was revealed. Analysis results demonstrated that doubling the steel plate thickness increased the flexural capacity by 207%, while a twofold increase in panel thickness resulted in a 123% improvement. In contrast, increasing the steel strength from 235 MPa to 460 MPa yielded only a 61% enhancement. This research laid a solid foundation for promoting the application and investigation of FMSPs, thus achieving high industrialization and meeting the requirements of complex structural design. Full article

With the increasing demand for precision in seismic exploration, high-resolution surveys and shallow-layer identification have become essential. This requires higher sampling frequencies during seismic data acquisition, which shortens seismic wavelengths and enables the capture of high-frequency signals to reveal finer subsurface structural details. However, the insufficient sampling rate of existing petroleum instruments prevents the effective capture of such high-frequency signals. To address this limitation, we employ high-frequency geophones together with high-density and high-frequency acquisition systems to collect the required data. Meanwhile, conventional processing methods such as Fourier transform-based time–frequency analysis are prone to phase instability caused by frequency interval selection. This instability hinders the accurate representation of subsurface structures and reduces the precision of shallow-layer phase identification. To overcome these challenges, this paper proposes a denoising method for high-sampling-rate seismic data based on Variational Mode Decomposition (VMD) optimized by the Starfish Optimization Algorithm (SFOA). The denoising results of simulated signals demonstrate that the proposed method effectively preserves the stability of noise-free regions while maintaining the integrity of peak signals. It significantly improves the signal-to-noise ratio (SNR) and normalized cross-correlation coefficient (NCC) while reducing the root mean square error (RMSE) and relative root mean square error (RRMSE). After denoising the surface mountain drilling-while-drilling signals, the resulting waveforms show a strong correspondence with the low-velocity zone interfaces, enabling clear differentiation of shallow stratigraphic distributions. Full article

In this paper, we propose and experimentally demonstrate a dual-parameter fiber optic sensor, which combines a Fabry–Perot interferometer (FPI) and a Mach–Zehnder interferometer (MZI) for simultaneous pressure and temperature sensing. The Fabry–Perot (FP) cavity is formed by sandwiching a capillary fiber between a single-mode fiber and a dual-core fiber (DCF). A fluid channel is very close to the central core of the DCF. By precisely drilling micro-air chambers in the annular cladding of a capillary fiber (CF) using a femtosecond laser, external air pressure can directly affect the capillary fiber and induce changes in the refractive index of the air in the CF. The F-P cavity achieves a pressure sensitivity of 3.67 nm/MPa with a temperature cross-sensitivity of 2.82 pm/°C. The MZI is constructed using a dual-core fiber filled with silicone oil in the fluidic channel, which enhances temperature sensitivity through the thermo-optic effect. The MZI sensor exhibits a nonlinear temperature response with an average sensitivity of 103.43 pm/°C. The corresponding pressure cross-sensitivity is about –0.11 nm/MPa. Due to very low cross-sensitivity, simultaneous measurement of temperature and gas pressure is feasible. In addition, we implement a variant by replacing silicone oil with a UV-curable adhesive, which delivers a comparable FP-based pressure sensitivity of ~3.93 nm/MPa while yielding an MZI-based temperature sensitivity of 71.7 pm/°C and potentially improved long-term stability. Full article

This paper employs allegory to examine how pupils experience exclusion in mathematics education. Using Dante’s Inferno as a structural frame, I present nine fictional narratives aligned with the nine circles of Hell. These depict recurring learner experiences: displacement, disorientation, mechanical drill, grade-chasing, resistance, doubt, internalised failure, performance without understanding, and withdrawal. The narratives are not verbatim accounts but constructed stories synthesising themes from research, classroom practice, and observed discourse. Through narrative inquiry, each story reframes issues such as language barriers, high-stakes assessment, proceduralism, and stereotype threat—not as individual shortcomings but systemic conditions shaping learner identities. The allegorical mode makes these conditions vivid, positioning mathematics education as a moral landscape where inclusion and exclusion are continually negotiated. The analysis yields three insights: first, forms of exclusion are diverse yet interconnected, often drawing pupils into cycles of silence, resistance, or performance; second, metaphor and fiction can serve as rigorous research tools, allowing affective and structural dimensions of schooling to be understood together; and third, teacher education and policy must confront the hidden costs of privileging narrow forms of knowledge. Reimagining classrooms through Dante’s allegory, this paper calls for pedagogies that disrupt exclusion and open pathways to belonging and mathematical meaning. Full article

Horizontal annular flow channels are widely applied in various fields, including thermal engineering, drilling engineering, and food engineering. Investigating their internal flow patterns is crucial for optimizing pipeline design, selecting appropriate equipment, and understanding the sedimentation and migration modes of multiphase flows within annular geometries. In practical engineering applications, the operational conditions of annular flow channels during gas drilling are the most complex, involving parameters such as eccentricity, rotation, surface roughness, and multiphase flow interactions. This study focuses on the flow characteristics of horizontal annular channels under real-world engineering conditions, examining variations in operational parameters. The pressure drop in annular pipelines is influenced by factors such as flow velocity, eccentricity, and rotational speed, exhibiting complex variation patterns. However, previous studies have not fully considered the impact of rough wellbore walls and the interactions among various factors. Employing experimental methods, this research analyzes the pressure drop characteristics within annular geometries. The results reveal that surface roughness significantly affects pressure drop, with the inner pipe’s roughness having a greater impact when the outer pipe surface is rough compared to when it is smooth. An increase in eccentricity substantially reduces pressure drop, with both positive and negative eccentricities demonstrating symmetric pressure drop patterns. Moreover, a significant positive correlation exists between the total rough area of the annular channel and pressure drop. Furthermore, this study establishes a predictive model through dimensional analysis. Unlike existing models, this new model incorporates the influences of both roughness and eccentricity, achieving a prediction accuracy of over 99%. This research confirms the critical role of roughness in annular flow systems and provides practical implications for selecting more reliable pump power equipment in engineering fields. Full article

Vibration loads during deep drilling are one of the main causes of reduced service life of drilling tools and emergency failure of downhole motors. This work investigates the adaptive operation of an original elastic element based on an open cylindrical shell used as part of a drilling shock absorber. The vibration protection device contains an adjustable radial clearance between the load-bearing shell and the rigid housing, which provides the effect of structural nonlinearity. This allows effective combination of two operating modes of the drilling shock absorber: normal mode, when the clearance does not close and the elastic element operates with increased compliance; and emergency mode, when the clearance closes and gradual load redistribution and increase in device stiffness occur. A nonconservative problem concerning the contact interaction of an elastic filler with a coaxially installed shaft and an open shell is formulated, and as the load increases, contact between the shell and the housing, installed with a radial clearance, is taken into account. Numerical finite element modeling is performed considering dry friction in contact pairs. The distributions of radial displacements, contact stresses, and equivalent stresses are examined, and deformation diagrams are presented for two loading modes. The influence of different cycle asymmetry coefficients on the formation of hysteresis loops and energy dissipation is analyzed. It is shown that with increasing load, clearance closure begins from local sectors and gradually covers almost the entire outer surface of the shell. This results in deconcentration of contact pressure between the shell and housing and reduction of peak concentrations of equivalent stresses in the open shell. The results confirm the effectiveness of the adaptive approach to designing shell shock absorbers capable of reliably withstanding emergency overloads, which is important for deep drilling where the exact range of external impacts is difficult to predict. Full article

CFRP is extensively utilized in the manufacturing of aerospace equipment owing to its distinctive properties, and hole-making processing continues to be the predominant processing method for this material. However, due to the anisotropy of CFRP, in its processing process, processing damage appears easily, such as stratification, fiber tearing, burrs, etc. These damages will seriously affect the performance of CFRP components in the service process. This work employs acoustic emission (AE) and infrared thermography (IT) techniques to analyze the characteristics of AE signals and temperature signals generated during the CFRP drilling process. Fast Fourier transform (FFT) and short-time Fourier transform (STFT) are used to process the collected AE signals. And in combination with the actual damage morphology, the material removal behavior during the drilling process and the AE signal characteristics corresponding to processing defects are studied. The results show that the time-frequency graph and root mean square (RMS) curve of the AE signal can accurately distinguish the different stages of the drilling process. Through the analysis of the frequency domain characteristics of the AE signal, the specific frequency range of the damage mode of the CFRP composite material during drilling is determined. This paper aims to demonstrate the feasibility of real-time monitoring of the drilling process. By analyzing the relationship between the RMS values of acoustic emission signals and hole surface topography under different drilling parameters, it provides a new approach for the research on online monitoring of CFRP drilling damage and improvement of CFRP machining quality. Full article

Nickel-based superalloys, serving as the preferred materials for hot-end structural components in aerospace engines, pose considerable challenges for the fabrication of high-quality gas film holes on their surfaces due to their inherent high hardness and strength. Water-jet-guided laser processing technology has exhibited notable potential in the realm of gas film hole fabrication; however, its engineering application is hindered by the lack of synergy between processing quality and efficiency. To tackle this issue, this study achieves efficient coupling between a 1064 nm high-power laser and a stable water jet, leveraging a multi-focal water–light coupling mode. Furthermore, an “inside-to-outside” multi-pass ring-cutting drilling strategy is introduced, and the controlled variable method is employed to investigate the influence of laser single-pulse energy, scanning speed, and pulse frequency on the surface morphology and geometric accuracy of micro-holes. Building upon this foundation, micro-holes fabricated using optimized process parameters are analyzed and validated using scanning electron microscopy and energy-dispersive spectroscopy. The findings reveal that single-pulse energy is a pivotal parameter for achieving micro-hole penetration. By moderately increasing the scanning speed and pulse frequency, melt deposition and thermal accumulation effects can be effectively mitigated, thereby enhancing the surface morphology and machining precision of micro-holes. Specifically, when the single-pulse energy is set at 0.8 mJ, the scanning speed at 25 mm/s, and the pulse frequency at 300 kHz, high-quality micro-holes with an entrance diameter of 820 μm and a taper angle of 0.32° can be fabricated in approximately 60 s. The micro-morphology and element distribution of the micro-holes affirm that water-jet-guided laser processing exhibits exceptional performance in minimizing recast layers, narrowing the heat-affected zone, and preserving the smoothness of the hole wall. Full article

We present a case of unexpected proximal displacement of an intramedullary pin (IMP) during plate–rod repair of a femoral fracture caused by minimally invasive plate osteosynthesis (MIPO), requiring immediate revision. Implant retrieval analysis and ex vivo modelling were performed to characterise the technique failure mode. The case details are reported. Implant retrieval analysis consisted of stereo zoom microscopic examination of the retrieved IMP. Wear patterns formed by conflict with a 2.8 mm, two-fluted surgical drill bit and a 3.5 mm AO locking screw were replicated using a simple paper impression model. The mechanism of pin movement was replicated in a benchtop laminated polyurethane foam block model, and wear patterns produced during drilling and screw insertion were characterised using stereo zoom. The wear pattern visible on the retrieved IMP suggested axial displacement caused by a rack-and-pinion-like mechanism, enacted by contact with either the drill bit or locking screws during placement of the repair construct. Significant axial displacement of the IMP due to conflict with screws during construct placement is possible during the placement of plate–rod fixation. Surgeons should confirm implant positioning if implant conflict is recognised intra-operatively. Full article

Microwave irradiation of rocks can reduce the strength of rocks and ease their subsequent excavation. Exploring the combination of microwave and cutting tools for rock breaking under different conditions is important to the practical engineering application of microwaves. Based on a true triaxial microwave-assisted dual-mode mechanical rock-breaking test system, high-power microwave irradiation of rocks was investigated under different true triaxial stresses, durations of microwave irradiation, and cutting tool conditions such as mechanical drilling tools and tunnel boring machine (TBM) hobs. This research provides important data support for improving the rock-breaking efficiency of mine mining and tunneling as well as mechanical cutting tools and TBM hobs. In this experiment, Chifeng basalt with a relatively high strength was adopted as the research object. A 15 kW (2.45-GHz) open high-power microwave device was used to irradiate 200 mm × 200 mm × 200 mm cubic Chifeng basalt samples under conditions of different burial depths, and a cone drill bit was used for staged excavation. After microwave irradiation of Chifeng basalt measuring 400 mm × 400 mm × 400 mm, a 4-inch (102 mm) rotary cutter was employed to conduct round-by-circle cutting and rock-breaking tests in the microwave irradiation area. The results show that under true triaxial stress, the law of rock breaking by microwave irradiation combined with cone drill bits is as follows: the cutting force shows a trend of increasing–decreasing–increasing again–decreasing again. After microwave irradiation combined with hob cutting, the effective range of the influence of the hob is within the third cutting circle, with a range of diameters of approximately 200 mm. The results also indicate that the open microwave device can pre-crack rocks under deep stress, and there is obvious crack propagation. This research has good applicability to microwave-combined cantilever road-headers and TBM as well as in the mining field, and has a promising development prospect. Full article

To investigate how joint density and drilling diameter impact the failure features of coal specimens, a numerical simulation test was conducted using PFC 2D 5.0 software. The mechanical characteristics, failure characteristics, and energy changes of borehole coal specimens with different joint densities and different drilling diameters were analyzed, and the sensitivity of the two was compared by range analysis. The results show that (1) the increase of joint density significantly reduces the bearing capacity of coal specimens, while the drilling diameter has little effect on the peak stress, but it will significantly change the failure path of coal specimens; (2) Under the condition of low joint density, the specimen is mainly characterized by tensile brittle failure, and the fragments are large. Increasing joint density shifts the specimen’s failure mode towards shear failure and produces smaller fragments; (3) With the increase of drilling diameter, the initiation and propagation of cracks are more likely to occur around the drilling, and the acoustic emission hot spots are more concentrated around the drilling. The increase of joint density leads to more complex crack distribution, and the distribution range of acoustic emission hot spots is expanded and the number is increased; (4) The joint density has a weakening effect on the elastic energy storage of coal specimens, and this weakening effect decreases with the increase of drilling diameter. and drilling affects the way of energy dissipation. Full article

Underground gas storage (UGS) in heterogeneous carbonate reservoirs is crucial for energy security but frequently faces wellbore instability challenges, which traditional static methods struggle to address due to dynamic full life cycle changes. This study systematically analyzes the dynamic evolution of wellbore stress in the Bs8 well (Qianmiqiao carbonate UGS) during drilling, acidizing, and injection-production operations, establishing a quantitative risk assessment model based on the Mohr–Coulomb criterion. Results indicate a significantly higher wellbore instability risk during drilling and initial gas injection stages, primarily manifested as shear failure, with greater severity observed in deeper well sections (e.g., 4277 m) due to higher in situ stresses. During acidizing, while the wellbore acid column pressure can reduce principal stress differences, the process also significantly weakens rock strength (e.g., by approximately 30%), inherently increasing the risk of wellbore instability, though the primary collapse mode remains shallow shear breakout. In the injection-production phase, increasing formation pressure is identified as the dominant factor, shifting the collapse mode from initial shallow shear failure to predominant wide shear collapse, notably at 90°/270° from the maximum horizontal stress direction, thereby significantly expanding the unstable zone. This dynamic assessment method provides crucial theoretical support for full life cycle integrity management and optimizing safe operation strategies for carbonate gas storage wells. Full article