Search Results (1,354)

Transparent conductive oxides (TCOs), such as indium tin oxide (ITO), are essential for flexible electronics; however, conventional vacuum-based deposition is costly and thermally aggressive for polymers. This study investigated the surface functionalization of PET substrates with ITO thin film-based forced hydrolysis as a low-cost, reproducible alternative. $\mathrm{S}\mathrm{n}{\mathrm{O}}_2$ nanoparticles were synthesized by forced hydrolysis at 180 °C for 3 h and 6 h, yielding crystalline nanoparticles with a cassiterite phase and an average crystallite size of 20.34 nm. The process showed high reproducibility, enabling consistent structural properties without complex equipment or high-temperature treatments. The $\mathrm{S}\mathrm{n}{\mathrm{O}}_2$ sample obtained at 3 h was incorporated into commercial ${\mathrm{I}\mathrm{n}}_2{\mathrm{O}}_3$ to form a mixed In–Sn–O oxide, which was subsequently deposited onto PET substrates by spin coating onto UV-activated PET. The resulting 1.1 µm ITO films demonstrated good adhesion (4B according to ASTM D3359), a low resistivity of 1.27 × 10⁻⁶ Ω·m, and an average optical transmittance of 80% in the visible range. Although their resistivity is higher than vacuum-processed films, this route provides a superior balance of mechanical robustness, featuring a hardness of (H) of 3.8 GPa and an elastic modulus (E) of 110 GPa. These results highlight forced hydrolysis as a reproducible route for producing ITO/PET thin films. The thickness was strategically optimized to act as a structural buffer, preventing crack propagation during bending. Forced hydrolysis-driven PET sheet functionalization is an effective route for producing durable ITO/PET electrodes that are suitable for flexible sensors and solar cells. Full article

WC-based cermet coatings with a CoCrNiAlTi binder were fabricated on 04Cr13Ni5Mo stainless steel substrates using the atmospheric high-velocity air–fuel (HVAF) spraying process. The influence of the air-to-fuel ratio (AFR) on the microstructure, mechanical properties, and wear resistance of the WC-CoCrNiAlTi coatings was systematically investigated. The results indicate that the WC-CoCrNiAlTi coatings primarily consisted of WC, (Co, Ni)₃W₃C and a face-centered cubic (FCC) binder phase. As the AFR increased, the formation of the (Co, Ni)₃W₃C phase gradually decreased. Concurrently, the coating density improved, which was attributed to the enhanced particle melting state and increased flight velocity, leading to better flattening upon impact. The average microhardness of the WC-CoCrNiAlTi coatings gradually increased with an increasing AFR. The coating produced at an AFR of 1.130 exhibited the highest microhardness of 1355.68 HV_0.2. Both the friction coefficient and the wear rate of the coatings decreased progressively as the AFR increased. At the optimal AFR of 1.130, the coating demonstrated the lowest friction coefficient (0.6435) and wear rate (1.15 × 10⁻⁶ mm³·N⁻¹·m⁻¹), indicating a wear resistance 34.85 times that of the stainless steel substrate. Furthermore, the slurry erosion weight loss rate of the WC-CoCrNiAlTi coatings decreased gradually with increasing AFR. The coating sprayed at an AFR of 1.130 showed the minimum erosion rate (1.70 × 10⁻⁶ g·cm⁻²·min⁻¹), which was 24.04 times lower than that of the substrate. The erosion mechanism of the WC-CoCrNiAlTi coatings was identified as the fatigue-induced removal of WC particles under alternating stress. The ductile high-entropy alloy (HEA) binder effectively protects the brittle WC phase through adaptive deformation, thereby significantly mitigating coating damage. Full article

The efficiencies of additive manufacturing (AM) over conventional processes have enabled the rapid production of aluminum (Al) alloys with AM. Because laser beam powder bed fusion (LB-PBF) parts do not offer the surface quality and geometrical accuracy for direct use, the functional surfaces of LB-PBF parts are usually machined by subtractive machining. The machinability of LB-PBF AlSi10Mg was studied in dry, MQL (used corn oil), and cryo-LN₂ cutting environments across distinct speed–feed combinations using CVD-AlTiN-coated carbide inserts, and surface integrity and tool life were quantified in terms of surface roughness (Ra) and flank wear (Vb), respectively. The lowest Ra (0.98–1.107 μm) was obtained with cryo-LN₂, followed by MQL and dry cutting environments, because the trends observed were consistent with the surface mechanisms observed in 3D topography and bearing curves. Similarly, the tool wear results mirrored the Ra results, lowest with LN₂ (0.087–0.110 mm), due to improved thermal management, reduced adhesion and abrasion, and shorter contact length. Cryo-LN₂ provided the best surface finish and tool life among all tested environments. To enable data-driven prediction, the limited dataset was augmented using SMOTE, and machine learning (ML) models were trained to predict Ra and Vb. CatBoost was found to yield the best Ra predictions (R² = 0.9090), while Random Forest and XGBoost yielded the best Vb predictions (R² ≈ 0.878). Full article

A novel two-in-one sensor for both carbon dioxide and hydrogen detection has been obtained based on a hybrid heterostructure. It consists of a 30 nm thick TiO₂ nanocrystalline film grown by atomic layer deposition (ALD), thermally annealed at 610 °C, and subsequently coated with bimetallic AgAu nanoparticles and covered with a PV4D4 nanolayer, which was thermally treated at 430 °C. Two types of gas response behaviors have been registered, as n-type for hydrogen gas and p-type semiconductor behavior for carbon dioxide gas detection. The highest response for carbon dioxide has been registered at an operating temperature of 150 °C with a value of 130%, while the highest response for hydrogen gas was registered at 350 °C with a value of 230%, although it also attained a relatively good gas selectivity at 150 °C. It is considered that a thermal annealing temperature of 610 °C is better for the properties of TiO₂ nanofilms, since it enhances gas sensor sensitivity too. Polymer coating on top is also believed to contribute to a higher influence on selectivity of the sensor structure. Accordingly, to our previous research where PV4D4 has been annealed at 450 °C, in this research paper, a lower temperature of 430 °C for annealing has been used, and thus another ratio of cyclocages and cyclorings has been obtained. Knowing that the polymer acts like a sieve atop the sensor structure, in this study it offers increased selectivity and sensitivity towards carbon dioxide gas detection, as well as maintaining a relatively increased selectivity for hydrogen gas detection, which works as expected with Ag and Au bimetallic nanoparticles on the surface of the sensing structure. The results obtained are highly important for biomedical and environmental applications, as well as for further development of the sensor industry, considering the high potential of two-in-one sensors. A carbon dioxide detector could be used for assessing respiratory markers in patients and monitoring the quality of the environment, while hydrogen could be used for both monitoring lactose intolerance and concentrations in cases of therapeutic gas, as well as monitoring the safe handling of various concentrations. Full article

In this article, the Ni-TiN coatings deposited on the surface of Q235 steel substrate via a magnetic-assisted electrodeposition approach. The surface morphology, Ti content, phase structure, and corrosion resistance of Ni-TiN coatings were investigated using a scanning electron microscope (SEM), a transmission electron microscopy (TEM), an energy disperse spectroscopy (EDS), an X-ray diffraction (XRD) instrument, and electrochemical workstation facility, respectively. SEM images showed that the surface morphology and thickness value of Ni-TiN coatings prepared at 0.7 T were superior to those obtained at 0.3 T and 1.1 T. EDS and adhesion strength results presented that the Ti content and adhesion strength of Ni-TiN coatings was lower than those produced at 0.7 T and 1.1 T. Meanwhile, Ni-TiN coatings prepared at 0.7 T possessed the highest hardness of 817.3 Hv. XRD patterns exhibited the nickel diffraction peaks of the Ni-TiN coatings fabricated at 0.7 T were broad and low, demonstrating that the size of nickel grain was fine. In comparison to other two Ni-TiN coatings, the one manufactured at 0.7 T possessed a high corrosion potential and a low corrosion current density, illustrating its outstanding corrosion resistance. Corrosion surface morphology revealed that the obvious corrosion pits emerged on the surface of Ni-TiN coatings deposited at 0.3 T, while the obvious corrosion pits were not appeared on the surface of Ni-TiN coatings manufactured at 0.7 T. In addition, the average corrosive weight loss of Ni-TiN coatings prepared at 0.7 T possessed the lowest of 7.2 mg, indicating the excellent corrosion resistance. Full article

To enhance the operational damage resistance of hydraulic machinery, this study employed laser cladding technology to fabricate a Co_37.4Cr₃₀Ni₂₀Al₅Ti₅Nb_2.6 high-entropy alloy coating on 04Cr13Ni5Mo substrate. The influence of laser power on the microstructure and properties of the coating was systematically investigated. Based on preliminary research, the friction-wear performance and cavitation erosion behavior of the coatings prepared at 3000 W, 3200 W, and 3400 W were specifically examined. Results indicate that as the laser power increased from 3000 W to 3400 W, the microhardness of the coating gradually decreased from 345.3 HV_0.2. At 3000 W, the precipitation of trace strengthening phases significantly enhanced the mechanical properties. In wear tests under a 20 N load for 30 min, the wear rate of the coating prepared at 3000 W was 1.41 × 10⁻⁴ mm³/(N·m), which is 13.5% lower than that of the 3200 W coating (1.63 × 10⁻⁴ mm³/(N·m)) and 16.07% higher in wear resistance compared to the substrate. Cavitation erosion tests revealed that after 20 h of ultrasonic vibration, the mass loss of the 3000 W coating was only 2.35 mg, representing an 88.89% reduction compared to the substrate (21.15 mg), and significantly lower than that of the 3200 W (4.57 mg) and 3400 W (3.85 mg) coatings. This study demonstrates that precise control of laser power can effectively optimize the cavitation erosion resistance of high-entropy alloy coatings, providing technical support for their application in harsh environments. Full article

This work presents the design of a novel electrochemical sensor for highly sensitive determination of LEV, utilizing a sensing platform based on a newly synthesized, high-purity manganese (III) porphyrin complex [5,10,15,20-tetrayltetrakis(2-methoxybenzene-4,1-diyl) tetraisonicotinateporphyrinato] manganese (III) porphyrin (MnTMIPP). The successful synthesis of the MnTMIPP complex was verified using ultraviolet–visible (UV–Vis) and infrared spectroscopy (IR). The sensing electrode was fabricated by depositing the synthesized material onto an indium tin oxide (ITO) electrode via a drop-coating method. Under optimized experimental conditions, the proposed sensor demonstrated a wide dynamic range, from 10⁻⁹ M to 10⁻³ M, with a low calculated detection limit of 4.82 × 10⁻¹⁰ M. Furthermore, the MnTMIPP/ITO electrode displayed interesting metrological performance: high selectivity, reproducibility, and stability. Successful application in spiked river water and saliva samples with satisfactory recovery rates confirms the sensor’s potential as a reliable and cost-effective platform for monitoring LEV in real-world environments. Full article

Transparent conductive materials (TCMs) are essential for optoelectrical devices ranging from smart windows and defogging films to soft sensors, display technologies, and flexible electronics. Materials, such as indium tin oxide (ITO) and silver nanowires (AgNWs), are commonly used and offer high optical transmittance and electrical conductivity, but suffer from brittleness, oxidation susceptibility, and require high-cost materials, greatly limiting their use. Carbon nanotube (CNT) networks provide a promising alternative, featuring mechanical compliance, chemical robustness, and scalable processing. This study reports an aqueous ink formulation composed of ultra-long mix-walled carbon nanotubes (UL-CNTs), compatible with the flow coating process, yielding uniform transparent conductive films (TCFs) on polyethylene terephthalate (PET), glass, and polycarbonate (PC). The resulting films exhibit tunable transmittance (85%–88% for single layers; ~57% for three layers at 550 nm) and sheet resistance of 7.5 kΩ/□ to 1.5 kΩ/□ accordingly. These TCFs maintain stable sheet resistance for over 5000 bending cycles and show excellent mechanical durability with negligible effects on heating performance. Post-deposition treatments, including nitric acid vapor doping or flash photonic heating (FPH), further reduce sheet resistance by up to 80% (7.5 kΩ/□ to 1.2 kΩ/□). X-ray photoelectron spectroscopy (XPS) results in reduced surface oxygen content after FPH. The photonic-treated heaters attain ~100 °C within 20 s at 100 V. This scalable, water-based process provides a pathway toward low-cost, flexible, and stretchable devices in a variety of fields, including printed electronics, optoelectronics, and thermal actuators. Full article

Transparent conductive films based on silver nanowire meshes have demonstrated significant potential as alternatives to conventional tin-doped indium oxide and fluorine-doped tin oxide thin films. However, these materials feature high junction resistance, poor damp heat (DH) stability, and weak mechanical adhesion to substrates, which are critical issues that must be addressed before any practical applications. In this paper, transparent conducting films composed of silver nanowire (AgNW) frameworks and amorphous indium zinc oxide (IZO) fillers were prepared by a spin-coating method. The AgNW-IZO composite films exhibited a higher conductivity and better DH stability and adhesion to substrates than that of their constituent parts alone. The lowest sheet resistance of the composite films was 3.3 ohm/sq with approximately 70% transparency in the visible spectrum. No degradation was observed after 8 months. The excellent DH stability and mechanical adhesion might facilitate applications of these AgNW-IZO composite films in optoelectronic devices. Furthermore, the composite electrode is shown to have potential as a transparent heater. Full article

The application of bioinspired nanocomposites in orthopedic implants marks a significant innovation in biomedical engineering, aimed at overcoming long-standing limitations of conventional implant materials. Traditional implants frequently suffer from poor osseointegration, mechanical mismatch with bone, and vulnerability to infection. Bioinspired nanocomposites, modeled after the hierarchical structures found in natural tissues such as bone and nacre, offer the potential to enhance mechanical performance, biological compatibility, and implant functionality. This study reviews and synthesizes current advancements in the design, fabrication, and functionalization of bioinspired nanocomposite materials for orthopedic use. Emphasis is placed on the integration of nanocrystalline hydroxyapatite (nHA), carbon nanotubes (CNTs), titanium dioxide (TiO₂) nanotubes, and other nanostructured coatings that mimic the extracellular matrix. Methods include comparative evaluations of mechanical properties, surface modifications for biocompatibility, and analyses of antibacterial efficacy through nano-topographical features. Bioinspired nanocomposites have been shown to improve osteoblast adhesion, proliferation, and differentiation, thereby enhancing osseointegration. Nanostructured coatings such as TiO₂ nanotubes increase surface hydrophilicity and corrosion resistance, supporting long-term implant stability. Mechanically, these composites offer high stiffness, superior wear resistance, and improved strength-to-weight ratios. Biomimetic combinations of hydroxyapatite, zirconia, and biopolymers have demonstrated effective load transfer and reduced stress shielding. Additionally, antibacterial functionality has been achieved via nanostructured surfaces that deter bacterial adhesion while remaining cytocompatible with host tissues. The integration of bioinspired nanocomposites into orthopedic implants provides a multifunctional platform for enhancing clinical outcomes. These materials not only replicate the mechanical and biological properties of native bone but also introduce new capabilities such as infection resistance and stimuli-responsive behavior. Despite these advancements, challenges including manufacturing scalability, long-term durability, and regulatory compliance remain. Continued interdisciplinary research is essential for translating these innovations from laboratory to clinical practice. Full article

This work presents a multifactorial strategy for reusing waste thermoplastics and generating multifunctional filaments for additive manufacturing. Acrylonitrile–butadiene–styrene (ABS) waste and commercial poly(methyl methacrylate) (PMMA) were compounded with carbon black (CB), graphene (G), or graphene foam (GF) at different loadings and extruded into composite filaments. The aim is to couple filler-induced bulk modifications with atmospheric pressure plasma jet (APPJ) surface coatings of TiO₂ and graphene oxide (GO) to obtain waste-derived filaments with tunable morphology, wettability, and thermal stability for advanced 3D-printed architectures. The filaments were subsequently coated with TiO₂ and/or GO using an APPJ process, which tailored surface wettability and enabled the formation of photocatalytically relevant interfaces. Digital optical microscopy and SEM revealed that CB, G, and GF were reasonably well dispersed in both polymer matrices but induced distinct surface and cross-sectional morphologies, including a carbon-rich outer crust in ABS and filler-dependent porosity in PMMA. For ABS composites, static contact-angle measurements show that APPJ coatings broaden the apparent wettability window from ~60–80° for uncoated filaments to ~40–50° (TiO₂/GO) up to >90° (GO), corresponding to a ≈150% increase in contact-angle span. For PMMA/CB composites, TiO₂/GO coatings expand the accessible contact-angle range to ~15–125° while maintaining surface energies around 50 mN m⁻¹. TGA/DSC analyses confirm that the composites and coatings remain thermally stable within typical extrusion and APPJ processing ranges, with graphene showing only ≈3% mass loss over the explored temperature range, compared with ≈65% for CB and ≈10% for GF. Fused deposition modeling trials verify the printability and dimensional fidelity of ABS-based composite filaments, whereas PMMA composites were too brittle for reliable FDM printing. Overall, combining waste polymer reuse, tailored carbonaceous fillers, and APPJ TiO₂/GO coatings provides a versatile route to design surface-engineered filaments for applications such as photocatalysis, microfluidics, and soft robotics within a circular polymer manufacturing framework. Full article

This study focused on the measurement requirements of Digital Image Correlation (DIC) in high-temperature environments of aero-engines and systematically investigated the applicability and stability of high-temperature speckle materials. Five common coating materials (Ti, TiN, Ta, NiCr alloy, and SiC) were selected. Corresponding thin films were deposited on Al₂O₃ ceramic substrates using magnetron sputtering technology, and their surface color evolution from room temperature up to 1200 °C was examined. The film compositions were analyzed by Raman spectroscopy and X-ray photoelectron spectroscopy (XPS), revealing the mechanisms behind the color changes. The results indicate that Ti, TiN, Ta, and NiCr alloy exhibit significant color variations, which leads to insufficient color contrast for high-temperature speckle patterns. Further investigation shows that depositing an outer SiO₂ coating can improve surface scattering and reflection, while also inhibiting oxygen penetration, thereby enhancing oxidation resistance and improving speckle contrast. The SiC/SiO₂ composite structure demonstrates excellent thermal stability, making it an ideal speckle material for high-temperature DIC measurements. Full article

TiO_xN_y coatings are known for their good biocompatibility and corrosion resistance and have been previously explored for biomedical applications, including cardiovascular stents. In this work, emphasis is placed on a systematic investigation of the effect of substrate bias voltage on the structural, morphological, and mechanical properties of TiO_xN_y films deposited by reactive magnetron sputtering. TiO_xN_y coatings were deposited on 316L stainless steel substrates using a pure titanium target (99.99%) in an Ar–N₂–O₂ gas mixture at various substrate bias voltages (0 to −150 V). The influence of substrate bias on the deposition rate, structure, and mechanical properties of the films was investigated. X-ray diffraction (XRD) analysis revealed the sequential phase evolution from cubic TiN to oxynitride TiON and further to TiO₂ (anatase/rutile) with increasing negative substrate bias, indicating that ion bombardment energy plays a decisive role in determining the crystallinity and phase composition of the coatings. The coating deposited at −50 V exhibited the highest hardness (~430 HV) and good adhesion strength (critical load 20–25 N). Contact angle measurements confirmed the hydrophilic behavior of the coatings, which is favorable for biomedical applications. Full article

Nanosecond-pulsed Nd:YAG laser ablation was investigated as a method for removing Al Ti-based hard coatings deposited on WC–Co hardmetal inserts. Systematic variation in laser parameters identified conditions for complete coating removal while preserving substrate integrity. The laser was operated at 532 nm, under a range of fluences (0.1–11.7 J/cm²), pulse delays (20–180 µs), and pulse numbers (1–300). LIBS qualitative monitoring enabled precise ablation progress by identifying Ti, Al, and O layers, and later the detection of Co and W signals. Scanning electron microscopy (SEM/EDS) and optical profilometry confirmed that 5–10 pulses at intermediate delays (60–80 µs, 4.8–7.1 J/cm²) provided complete removal of ~18 µm-thick coatings while maintaining substrate integrity. In contrast, higher energies and excessive pulses caused localized melting and surface irregularities. These results demonstrate that Nd:YAG laser ablation, especially when coupled with LIBS, offers a precise, fast, and environmentally alternative to conventional chemical stripping methods for the refurbishment and recycling of cutting tools. Full article

In this study, the asymmetrical rolling technique was employed to fabricate 75 μm-thick Ti-6Al-4V ultra-thin strips from the initial 0.45 mm sheet without intermediate annealing, aiming for applications in fuel cell bipolar plates. The rolled strips exhibited good surface quality without cracking. In order to enhance both the mechanical response and the shaping capability of Ti-6Al-4V strips produced by asymmetric rolling, the material was subjected to annealing at various temperatures, and the resulting changes in microstructural features and mechanical performance were systematically examined. The findings indicated that the cold-rolled Ti-6Al-4V exhibited a microstructure primarily composed of subgrains with an average size of approximately 0.41 μm, a feature that contributed to improved corrosion resistance and enhanced ductility after annealing. When the alloy was subjected to heat treatment within the range of 650–800 °C, it was observed that annealing temperatures below 700 °C favored microstructural changes governed predominantly by recovery processes and the onset of recrystallization. At 700 °C, the grains became equiaxed and uniformly distributed, and the dislocation density significantly decreased. The tensile strength reached 887 MPa, while the elongation increased to 13.7%, achieving an excellent strength-ductility balance. Once the annealing temperature rose above 700 °C, noticeable grain growth took place, accompanied by a more pronounced grain-size gradient and a renewed increase in dislocation density. Meanwhile, the dimples observed on the fracture surface became finer, collectively contributing to a decline in tensile elongation. The Ti-6Al-4V ultra-thin strip annealed at 700 °C was used for bipolar plate stamping, producing fine micro-channels with an aspect ratio of 0.43. Finally, TiN coating was applied to the surface, which significantly improved the corrosion resistance and reduced the interfacial contact resistance (ICR), meeting the performance requirements for bipolar plates. Full article