Electric Vehicle Crash Safety Design

A special issue of World Electric Vehicle Journal (ISSN 2032-6653).

Deadline for manuscript submissions: closed (30 November 2024) | Viewed by 7220

Special Issue Editor


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Guest Editor
College of Automotive and Mechanical Engineering, Changsha University of Science and Technology, Changsha, China
Interests: the crashworthiness design of vehicle bodies; thin-walled structures; lattice structure; heuristic algorithm

Special Issue Information

Dear Colleagues,

Research articles are required for the forthcoming Special Issue (Electric Vehicle Crash Safety Design) of the open-access World Electric Vehicle Journal (WEVJ, ISSN 2032-6653). The research in this field includes crashworthiness, vehicle bodies, thin-walled structures, electric vehicles, power batteries, and passenger injuries. All submitted manuscripts are peer-reviewed prior to a possible decision on acceptance for publication.

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Dr. Qiqi Li
Guest Editor

Manuscript Submission Information

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Keywords

  • crashworthiness
  • vehicle body
  • electric vehicle
  • power battery
  • passenger injury
  • thin-walled structures

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Published Papers (3 papers)

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Research

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16 pages, 12639 KiB  
Article
Study on the Crashworthiness of a Battery Frame Design for an Electric Vehicle Using FEM
by Adrian Daniel Muresanu, Mircea Cristian Dudescu and David Tica
World Electr. Veh. J. 2024, 15(11), 534; https://doi.org/10.3390/wevj15110534 - 19 Nov 2024
Cited by 2 | Viewed by 1863
Abstract
This paper presents an optimized method for evaluating and enhancing the crashworthiness of an electric vehicle (EV) battery frame, leveraging finite element model (FEM) simulations with minimal computational effort. The study begins by utilizing a publicly available LS-DYNA model of a conventional Toyota [...] Read more.
This paper presents an optimized method for evaluating and enhancing the crashworthiness of an electric vehicle (EV) battery frame, leveraging finite element model (FEM) simulations with minimal computational effort. The study begins by utilizing a publicly available LS-DYNA model of a conventional Toyota Camry, simplifying it to include only the structures relevant to a side pole crash scenario. The crash simulations adhere to FMVSS214 and UNR135 standards, while also extending to higher speeds of 45 km/h to evaluate performance under more severe conditions. A dummy frame with virtual mass is integrated into the model to approximate the realistic center of gravity (COG) of an EV and to facilitate visualization. Based on the side pole crash results, critical parameters are extracted to inform the development of load cases for the EV battery. The proposed battery frame, constructed from aluminum, houses a representative volume of battery cells. These cells are defined through a homogenization process derived from individual and pack of cell crash tests. The crashworthiness of the battery frame is assessed by measuring the overall intrusion along the Y-axis and the specific intrusion into the representative volume. This method not only highlights the challenges of adapting conventional vehicle platforms for EVs or for dual compatibility with both conventional and electric powertrains but also provides a framework for developing and testing battery frames independently. By creating relevant load cases derived from full vehicle crash data, this approach enables battery frames to be optimized and evaluated as standalone components, offering a method for efficient and adaptable battery frame development. This approach provides a streamlined yet effective process for optimizing the crash performance of EV battery systems within existing vehicle platforms. Full article
(This article belongs to the Special Issue Electric Vehicle Crash Safety Design)
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15 pages, 3624 KiB  
Article
Mass, Centre of Gravity Location and Inertia Tensor of Electric Vehicles: Measured Data for Accurate Accident Reconstruction
by Giorgio Previati, Gianpiero Mastinu and Massimiliano Gobbi
World Electr. Veh. J. 2024, 15(6), 266; https://doi.org/10.3390/wevj15060266 - 17 Jun 2024
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Abstract
Accurate accident reconstruction requires the knowledge of the mass properties of vehicles, namely the centre of gravity location, the mass and the inertia tensor. Such data are seldom available, especially in case of newly produced electric vehicles. In this paper, vehicle inertia measurements, [...] Read more.
Accurate accident reconstruction requires the knowledge of the mass properties of vehicles, namely the centre of gravity location, the mass and the inertia tensor. Such data are seldom available, especially in case of newly produced electric vehicles. In this paper, vehicle inertia measurements, performed at Politecnico di Milano, refer to a number of electric vehicles. In addition to the “simple” measurement of vehicle inertia, measured mass properties are analysed to derive the proper empirical formulae for the estimation of the centre of gravity height and the moments of inertia. Both internal combustion and electric vehicles are considered. Data show a significant difference in the mass properties of the two types of vehicles. The proposed formulae can be effectively employed to quickly obtain a reasonable estimation of the mass properties of any vehicle. The results show that electric vehicles are characterised by higher values of mass with respect to internal combustion vehicles, but they present a lower centre of gravity location and proportionally lower values of the moments of inertia. Full article
(This article belongs to the Special Issue Electric Vehicle Crash Safety Design)
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Review

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22 pages, 4387 KiB  
Review
Advancing Sustainable Transportation Education: A Comprehensive Analysis of Electric Vehicle Prototype Design and Fabrication
by Rajesh Ravi, Merouan Belkasmi, Oumaima Douadi, Mustapha Faqir, Elhachmi Essadiqi, Fatima Zohra Gargab, Manoranjitham Ezhilchandran and Padmanathan Kasinathan
World Electr. Veh. J. 2024, 15(8), 354; https://doi.org/10.3390/wevj15080354 - 6 Aug 2024
Cited by 1 | Viewed by 2657
Abstract
The global shift towards electric vehicles (EVs) has necessitated a paradigm shift in engineering education, emphasizing hands-on experiences and innovative learning approaches. This review article presents a comprehensive analysis of the design and fabrication process of an educational EV prototype, highlighting its significance [...] Read more.
The global shift towards electric vehicles (EVs) has necessitated a paradigm shift in engineering education, emphasizing hands-on experiences and innovative learning approaches. This review article presents a comprehensive analysis of the design and fabrication process of an educational EV prototype, highlighting its significance in preparing future engineers for the rapidly evolving EV industry. The article delves into the historical development and recent trends in EVs, providing context for the growing importance of practical skills in this field. A detailed examination of the key components and systems in modern EVs, such as battery packs, electric motors, transmission systems, and chassis design, lays the foundation for understanding the complexities involved in EV prototype development. The methodology section explores the research approach, conceptual design, simulations, material selection, and construction techniques employed in the creation of an educational EV prototype. The evaluation and testing phase assesses the prototype’s performance, safety, and reliability, offering valuable insights into the lessons learned and areas for improvement. The impact of such projects on engineering education is discussed, emphasizing the importance of hands-on learning experiences and interdisciplinary collaboration in preparing students for future careers in the EV industry. The article concludes by addressing common challenges faced during EV prototype projects and providing recommendations for future educational initiatives in this field. Full article
(This article belongs to the Special Issue Electric Vehicle Crash Safety Design)
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