Effect of Surface Treatments and Thermal Aging on Bond Strength Between Veneering Resin and CAD/CAM Provisional Materials

The oral environment significantly influences the esthetic appearance of CAD/CAM provisional restorative materials. Therefore, a veneering layer is required. Bonding veneering resin composites to these materials presents challenges, particularly under conditions of thermal aging. This study evaluated the impact of various surface treatments and thermal aging on the bond strength between veneering resin and CAD/CAM provisional materials. Fifty disk-shaped specimens of each CAD/CAM material (CAD-Temp, Everest C-Temp, and PEEK), measuring 10 mm in diameter and 3 mm in height, were fabricated. After being ultrasonically cleaned, specimens were embedded in acrylic resin blocks, leaving one surface exposed for surface treatments. Specimens were assigned to five groups at random. Group C: no surface treatments applied; DB: mechanically roughened with a diamond bur; DB + TC: DB group subjected to 5000 cycles of thermocycling; SB: treated with aluminum oxide airborne abrasion; SB + TC: SB group subjected to 5000 cycles of thermocycling. After the surface treatments, the primer and resin veneering composite were applied to the specimens. The shear bond strength (SBS) was calculated using a universal testing machine and the mode of failure was evaluated with an optical stereomicroscope with 40× magnification. Scanning electron microscopy evaluation was conducted to examine the surface topography of the materials’ surfaces after surface treatments. C-Temp in the SB group exhibited the highest SBS values (20.38 ± 1.04 MPa), while CAD-Temp in the C group showed the lowest values (4.60 ± 0.54 MPa). PEEK recorded significantly higher SBS values in DB + TC and SB + TC groups (9.26 ± 1.07 and 12.92 ± 0.97 MPa, respectively) compared to CAD-Temp in DB + TC and SB + TC groups (6.04 ± 0.76 and 8.82 ± 0.86 MPa, respectively). C-Temp exhibited higher SBS without surface treatment (13.11± 0.55 MPa), whereas PEEK showed higher SBS after diamond bur roughening and air particle abrasion (10.87 ± 1.02 MPa, and 14.37 ± 0.98 MPa, respectively). The thermocycling significantly reduced SBS values for C-Temp in the DB + TC and SB + TC groups (11.18 ± 0.92, 15.56 ± 0.87 MPa, respectively) and CAD-Temp in the DB + TC and SB + TC (6.04 ± 0.76 MPa and 8.82 ± 0.86 MPa, respectively). Conversely, the thermocycling had no significant effect on SBS values for PEEK material in the air particle abrasion group (12.92 ± 0.97 MPa).