Search Results (6,910)

The properties of chemically bonded core sands strongly depend on the reactivity of phenol-formaldehyde resole binders and on the granulometry of the sand matrix. This study presents an evaluation of the mechanical, technological, thermomechanical, and thermophysical properties of core sands prepared using two resole binders with different reactivity levels (Resin 1—lower reactivity; Resin 2—higher reactivity) and two fractions of quartz sand (BK 40 and BK 45). The investigations included the kinetics of strength development (1–48 h), friability, permeability, thermal deformation (DMA), and the determination of thermophysical coefficients (λ₂, a₂, b₂) based on temperature field registration during the solidification of a copper plate. The results indicate that sands containing the higher-reactivity binder exhibit a faster early strength increase (≈0.42–0.45 MPa after 1–3 h), whereas sands bonded with the lower-reactivity resin reach higher tensile strength after 24–48 h (≈0.58–0.62 MPa). Specimens based on BK 45 quartz sand achieved higher tensile strength; however, the finer grain fraction resulted in increased friability (up to ≈3.97%) and a reduction in permeability by 30–40%. DMA analysis confirmed that sands based on BK 40 exhibit delayed and more stable thermal deformation. Thermophysical parameters revealed that BK 45 provides significantly higher thermal insulation, extending the solidification time of the Cu plate from 71–73 s to 89–92 s compared with BK 40. Overall, the results indicate that the combination of BK 40 quartz sand and a lower-reactivity resin offers an optimal balance between thermal conductivity and thermal stability, promoting improved technological performance in casting processes. The determined thermophysical coefficients can be directly applied as input data for foundry process simulations. Full article

This study presents the development and mechanical characterization of a full-scale helmet manufactured from a polyester matrix composite reinforced with woven jute fabric using vacuum infusion. Laminates with two and four reinforcement layers were produced and assembled using four joining configurations: seamless, stitched, bonded, and hybrid (bonded + stitched). Tensile tests were performed according to ASTM D3039, while frontal and lateral compression tests followed ABNT NBR 7471, aiming to evaluate the influence of laminate thickness and joining strategy on mechanical performance. In tension, the seamless configuration reached maximum loads of 0.80 kN (two layers) and 1.60 kN (four layers), while the hybrid configuration achieved 0.79 kN and 1.43 kN, respectively. Stitched and bonded joints showed lower strength. Under compression, increasing the laminate thickness from two to four layers reduced frontal elongation from 15.09 mm to 9.97 mm and lateral elongation from 13.73 mm to 7.24 mm, corresponding to stiffness gains of 50.3% and 87.3%, respectively. Statistical analysis (ANOVA/Tukey, α = 0.05) confirmed significant effects of thickness and joint configuration. Although vacuum infusion is a well-established process, the novelty of this work lies in its application to a full-scale natural-fiber helmet, combined with a systematic evaluation of joining strategies and a direct correlation between standardized tensile behavior and structural compression performance. The four-layer hybrid laminate exhibited the best balance between strength, stiffness, and deformation capacity. Full article

Mine waste remains a persistent challenge for the minerals industry, posing significant environmental concerns if not properly managed. The 1996 Marcopper Mining Disaster in Marinduque, Philippines, left a legacy of mine tailings that continue to threaten local ecosystems and communities. This study investigates the valorization and stabilization of Marcopper river sediments laden with mine tailings using a combined geopolymerization and cement hydration approach. Hybrid mortar samples were prepared with 7.5%, 15%, 22.5%, and 30% mine tailings by weight, utilizing potassium hydroxide (KOH) as an alkaline activator at concentrations of 1 M and 3 M, combined with Ordinary Portland Cement (OPC). The mechanical properties of the hybrid geopolymer cement mortars were assessed via unconfined compression tests, and their crystalline structure, phase composition, surface morphology, and chemical bonding were also analyzed. Static leaching tests were performed to evaluate heavy metal mobility in the geopolymer matrix. The compression tests yielded strength values ranging from 24.22 MPa to 53.99 MPa, meeting ASTM C150 strength requirements. In addition, leaching tests confirmed the effective encapsulation and immobilization of heavy metals, demonstrating the potential of this method for mitigating the environmental risks associated with mine tailings. Full article

In response to the growing demand for environmentally friendly and sustainable yet functional technical textiles, this research developed a spun-bonded nonwoven from the biodegradable thermoplastic starch-based biopolymer BIOPLAST^®, incorporating fruit extracts as natural sources of polyphenolic compounds and surface-active additives. Extracts from Vaccinium myrtillus L. and Sambucus nigra L. were applied onto a nonwoven’s surface via aerographic spraying using a water/ethanol system. The resulting materials were characterized in terms of morphology, physicochemical and mechanical behavior, surface characteristics, and stability under accelerated ageing and hydrolytic conditions. Treatment with the extracts increased the tensile strength by roughly 38% and elongation at break by about 50%, and it changed the surface from hydrophobic (contact angle of 115°) to hydrophilic, with contact angles of 83° for the blueberry-modified nonwoven and 55° for the elderberry-modified nonwoven. The modified nonwovens also showed sustained release of polyphenolic compounds over 72 h, which is beneficial for biomedical, healthcare, and cosmetic applications, where short-term use, controlled release of active compounds, and bioactivity are more important than long-term durability. Overall, the results indicate that BIOPLAST^®-based spun-bonded nonwovens can serve as fully bio-based carriers for fruit extracts in MedTech-related technical textiles, offering a straightforward way to introduce additional functionality into biodegradable nonwovens. Full article

This research examined the development and testing of hot-melt adhesives incorporating metallic (Al and Fe powders averaging 800 nm) and ferrite additives, designed for reversible bonding technology of polyolefins through electromagnetic energy. The experimental models with Al displayed smooth particles that were fairly evenly distributed within the polymer matrix. Experimental models with Fe suggested that Fe nanopowders are more difficult to disperse within the polymer matrix, frequently resulting in agglomeration. For ferrite powder, there were fewer agglomerations noticed, and the dispersion was more uniform compared to similar composites containing Fe particles. Regarding water absorption, the extent of swelling was greater in the composites that included Al. Because of toluene’s affinity for the matrices, the swelling measurements stayed elevated even with reduced exposure times, and the composites with ferrite showed the lowest swelling compared to those with metallic particles. A remarkable evolution of the dielectric loss factor peak shifting towards higher frequencies with rising temperatures was observed, which is particularly important when the materials are exposed to thermal activation through electromagnetic energy. The reversible bonding experiments were performed on polyolefin samples which were connected longitudinally by overlapping at the ends; specialized hot-melts were employed, using electromagnetic energy at 2.45 GHz, with power levels between 140 and 850 × 10³ W/kg and an exposure duration of up to 2 min. The feasibility of bonding polyolefins using homologous hot-melts that include metallic/ferrite elements was verified. Composites with both matrices showed that the hot-melts with Al displayed the highest mechanical tensile strength values, but also had a relatively greater elongation. All created hot-melts were suitable for reversible adhesion of similar polyolefins, with the one based on HDPE and Fe considered the most efficient for bonding HDPE, and the one based on PP and Al for PP bonding. When bonding dissimilar polyolefins, it seems that the technique is only effective with hot-melts that include Al. According to the reversible bonding diagrams for specific substrates and hot-melt combinations, and considering the optimization of energy consumption in relation to productivity, the most cost-effective way is to utilize 850 × 10³ W/kg power with a maximum exposure time of 1 min. Full article

This in vitro study evaluated the shear bond strength (SBS) of four CAD/CAM (Computer aided design/Computer aided manufacturing) polymer-based indirect composites bonded to dentin and microhybrid composite substrates using two resin cements. Gradia Plus (GP), Ceramage (Ce), Tescera ATL (TA), and Lava Ultimate (LA) were fabricated into cylindrical specimens (3 × 3 mm). Dentin substrates were obtained from extracted molars, while composite substrates were prepared from Filtek Z250 (4 mm × 2 mm). Bonding was performed using either a self-adhesive resin cement (RelyX U200; RU200) or a dual-cure adhesive resin cement (RelyX Ultimate; RU), resulting in 16 experimental groups (n = 12 per group). SBS was measured using a universal testing machine (1 mm/min), and failure modes were assessed under stereomicroscopy. Bond strength was significantly higher on composite substrates than on dentin (p < 0.001), primarily due to favorable polymer–polymer compatibility and matrix interdiffusion, which improved stress accommodation at the adhesive interface. TA and Ce showed superior adhesion when combined with RU, while LA exhibited the lowest values, particularly on dentin bonded with RU200. Overall, the dual-cure adhesive system provided stronger bonding than the self-adhesive system (p < 0.05). These findings highlight the influence of substrate type, composite architecture, and cement chemistry on interfacial performance in indirect polymer-based restorations. Full article

This review presents a focused assessment of the rapidly expanding field of gelatin-based eutectogels and identifies the gaps in current literature that justify this examination. Research on deep eutectic solvents (DESs and NADES) has advanced quickly, yet there is still no integrated view of how these solvent systems influence adhesion in gelatin-based gels. Eutectogels are soft materials formed by gelling DESs or NADES with biopolymers. Gelatin is widely used because it is biocompatible, biodegradable, and readily available. We provide a clear overview of the chemistry of DESs and NADES and describe how gelatin forms networks in these media. The review summarizes established knowledge on adhesion, highlighting the contributions of polymer network density, interfacial hydrogen bonding, and solvent mobility. New perspectives are introduced on how these factors interact to control adhesion strength, toughness, and reversibility. A key topic is the role of hydrogen bond donors (HBDs) and acceptors (HBAs). They define the hydrogen bonding environment of the solvent and represent an underexplored way to tune mechanical and adhesive behavior. Examples such as moisture-resistant adhesion and temperature-responsive bonding show why these systems offer unique and adjustable properties. The review concludes by outlining major challenges, including the lack of standardized adhesion tests and constraints in scalable production, and identifying directions for future work. Full article

To evaluate the influence of different surface conditioning protocols—sandblasting (SB), tribochemical silica coating (TBC), CO₂ laser irradiation, and plasma-enhanced chemical vapor deposition (PECVD-Si coating for 49 min) on surface roughness (Ra), surface morphology, and composite-to-zirconia shear bond strength (SBS). Eighty 3Y-TZP plates were randomly allocated into four groups (n = 20) based on surface conditioning protocol: Group 1 (SB), Group 2 (CO₂ laser), Group 3 (TBC), and Group 4 (PECVD-Si coating for 49 min). From each group, five specimens underwent Ra assessment using a contact profilometer, and five specimens were examined for surface morphology via scanning electron microscopy (SEM). The remaining ten specimens received resin composite buildup, followed by artificial aging. Subsequently, SBS testing was performed using a universal testing machine, and failure modes were evaluated under a stereomicroscope. Statistical analysis was conducted using one-way ANOVA with post hoc Tukey test and chi-square for fracture assessment(α = 0.05). Group 1 (SB) demonstrated the lowest Ra (0.844 ± 0.063 µm) and SBS (12.21 ± 4.6 MPa), whereas Group 4 (PECVD-Si coating for 49 min) exhibited the highest Ra (1.388 ± 0.098 µm) and SBS (30.48 ± 2.5 MPa). Intergroup comparison revealed no statistically significant differences between Groups 2 and 3 for both Ra and SBS values (p > 0.05). However, Groups 1 and 4 differed significantly in both parameters (p < 0.05). PECVD-based silica coating for 49 min demonstrated superior surface conditioning efficacy for 3Y-TZP, yielding significantly higher Ra and SBS values compared to sandblasting, tribochemical silica coating, and CO₂ laser irradiation. Full article

The present study aimed to evaluate the effect of air-abrasion as a dentin pre-treatment on the bond strength of contemporary adhesive systems. The bonding approaches included etch-and-rinse (ER), self-etch (SE) and universal (UN) adhesive systems, with the latter applied in both ER and SE modes. Twenty-eight third molars were used, each sectioned in four parts. All specimens were embedded in acrylic resin, ground with silicon carbide papers, and divided into eight experimental groups (n = 14) based on the combination of surface pre-treatment (air-abrasion or none) and adhesive approach. Subsequently, a resin cylinder was bonded to each surface following the respective treatment. Shear bond strength (SBS) was evaluated at a cross-head speed of 0.7 mm/min using a shear-testing machine (OM100 Odeme, Luzerna, Brazil). The data were analyzed with one-way ANOVA and Tukey’s post hoc test. No statistically significant increase in SBS after air-abrasion of dentin was found for any of the experimental groups (p > 0.05). Among the adhesive strategies, the ER system presented higher SBS values (32.81 ± 9.04 MPa) than the UN adhesive applied in SE mode (21.68 ± 5.85 MPa) (p < 0.05). Mixed failures were the most common failure type across all groups. In particular, 20.5% of the specimens exhibited adhesive failure, 14.3% cohesive failure within resin composite, 12.5% cohesive failure within dentin and 52.7% specimens demonstrated mixed failure types. Dentin pre-treatment with air-abrasion using 29 μm Al₂O₃ did not significantly increase the SBS of the three tested contemporary adhesive systems; however, the choice of adhesive strategies influenced the SBS outcomes. Full article

Based on ongoing experimental research, the present manuscript presents the effect of the slippage of a steel reinforcing bar due to corrosion on the chord rotation and deformation of corroded Reinforced Concrete members. The experimental results recorded that the increase in the corrosion level of the steel led to bond strength loss and relative slip between the steel and concrete, which was increased from 1.5 mm in non-corroded conditions to 3.5 mm even at low corrosion levels, up to a 5% steel mass loss. This slippage of corroded reinforcing bars from the anchorage leads to a proportional increase in terms of chord rotation due to pull out resulting in an additional increase in the displacement of the column’s top. In conclusion, the present study highlights the great importance of the contribution of the resulting slippage of a steel reinforcing bar due to corrosion in the calculation of the limit chord rotation (column–beam), a term which is of major importance in the assessment of the structural integrity of old RC structures, which was introduced as an adequacy requirement by both Eurocode 8-3 and the Greek Code of Structural Interventions (KAN.EPE). Full article

The effect of CO₂ laser treatment on the surface composition and properties of a woven fabric (polyester (PET) fiber (59 wt%)/cotton (CO) fiber (31 wt%)/stainless-steel (SS) metal fibers (10 wt%)) was investigated across a range of laser intensities (19.1 × 10⁶ to 615.0 × 10⁶ W/m²). Elemental analysis using wavelength-dispersive X-ray fluorescence (WD-XRF) revealed that for an intensity up to 225.4 × 10⁶ W/m², the carbon content on the fabric surface increased while the oxygen content decreased, indicating thermally induced surface modification. Fourier transform infrared (FT-IR) spectroscopy confirmed that no new chemical bonds were formed, suggesting that the changes observed were predominantly physical in nature. High-resolution scanning electron microscopy (HR-SEM) showed progressive fiber fusion and surface smoothing with increasing laser intensity, consistent with polyester melting. Tensile testing demonstrated a significant decline in peak load and elongation at peak load with rising laser fluence, indicating mechanical embrittlement. Overall, CO₂ laser treatment alters the morphology and elemental composition of the fabric surface without inducing major chemical decomposition, markedly reducing its mechanical strength. Full article

The current study examines the innovative use of rubber–concrete composites as structural solutions that provide significantly higher noise absorption properties compared to traditional concrete. Focusing on their potential for sound insulation in challenging environments such as wind energy infrastructure, the study examines the effect of varying contents of ground tyre rubber (GTR) content (20%, 40%, and 60% by volume) and acetone treatment duration (0, 1, 6, and 24 h) on the characteristics of the composite. The results demonstrate that these rubber–concrete composites significantly improve both sound absorption and sound insulation. An increase in sound absorption coefficients to approximately 0.18 was observed, representing an average improvement of 43.4% compared to the average coefficient of the reference mixture, 0.043. This improvement is particularly effective in the 100–1250 Hz frequency range and maintains stable properties from 50 to 1600 Hz. Sound transmission losses also showed a clear improvement in the mid-frequency ranges. Despite their excellent acoustic characteristics, these structural composites demonstrate a compromise in mechanical properties. Compressive strength decreased from approximately 43–46 MPa (control) to 25–38 MPa at 60% rubber content after 28 days, representing a 40–46% reduction. The reduction in flexural strength was even more pronounced, decreasing by approximately 60% at a rubber content of 35%. However, treatment of GTR with acetone significantly improved interfacial bonding, increasing mechanical integrity at moderate rubber doses (20–40%). The optimal range of rubber content, providing a balance between acoustic benefits and structural integrity, appears to be 15–25%. Full article

Cabbage stubble left in fields after harvest forms a mechanically complex stubble–soil composite that hinders subsequent tillage and crop establishment. Although the Discrete Element Method (DEM) is widely used to model soil-root systems, calibrated contact parameters for taproot-dominated vegetables like cabbage remain unreported. This study addresses this gap by calibrating a novel DEM framework that couples the JKR model and the Bonding V2 model to represent adhesion and mechanical interlocking at the stubble–soil interface. Soil intrinsic properties and contact parameters were determined through triaxial tests and angle-of-repose experiments. Physical pullout tests on ‘Zhonggan 21’ cabbage stubble yielded a mean peak force of 165.5 N, used as the calibration target. A three-stage strategy—factor screening, steepest ascent, and Box–Behnken design (BBD)—identified optimal interfacial parameters: shear stiffness per unit area = 4.40 × 10⁸ N·m⁻³, normal strength = 6.26 × 10⁴ Pa, and shear strength = 6.38 × 10⁴ Pa. Simulation predicted a peak pullout force of 162.0 N, showing only a 2.1% deviation from experiments and accurately replicating the force-time trend. This work establishes the first validated DEM framework for cabbage stubble–soil interaction, enabling reliable virtual prototyping of residue management implements and supporting low-resistance, energy-efficient tillage tool development for vegetable production. Full article

Bone tissue engineering, as an important branch of regenerative medicine, integrates multidisciplinary knowledge from cell biology, materials science, and biomechanics, aiming to develop novel biomaterials and technologies for functional repair and regeneration of bone tissue. Hydrogels are among the most commonly used scaffold materials; however, conventional hydrogels exhibit significant limitations in physical properties such as strength, tensile strength, toughness, and fatigue resistance, which severely restrict their application in load-bearing bone defect repair. As a result, the development of high-strength hydrogels has become a research hotspot in the field of bone tissue engineering. This paper systematically reviews the latest research progress in this area: First, it delves into the physicochemical characteristics of high-strength hydrogels at the molecular level, focusing on core features such as their crosslinking network structure, dynamic bonding mechanisms, and energy dissipation principles. Next, it categorically summarizes novel high-strength hydrogel systems and different types of biomimetic hydrogels developed based on various reinforcement strategies. Furthermore, it provides a detailed evaluation of the application effects of these advanced materials in specific anatomical sites, including cranial reconstruction, femoral repair, alveolar bone regeneration, and articular cartilage repair. This review aims to provide systematic theoretical guidance and technical references for the basic research and clinical translation of high-strength hydrogels in bone tissue engineering, promoting the effective translation of this field from laboratory research to clinical application. Full article

Liquid gallium (Ga) enables low-temperature transient liquid phase bonding (TLPB), but optimizing microstructure and joint performance remains challenging. Here, we developed a copper (Cu)-powder/liquid-Ga composite paste for Cu/Cu interconnects and systematically studied the effects on the interconnect joint performance of Cu powder particle size (Cu_PS, 10–20, 20–30 and 30–40 μm) and Cu mass fraction (Cu_MF, 10–30 wt%). The microstructure, electrical conductivity, and shear strength of the joint were evaluated, followed by an assessment of bonding temperature, pressure, and time. Under bonding conditions of 220 °C, 5 MPa and 720 min, a dense intermetallic compound (IMC) microstructure predominantly composed of Cu₉Ga₄ and CuGa₂ was formed, yielding an electrical conductivity of approximately 1.1 × 10⁷  S·m⁻¹ and a shear strength of 52.2 MPa, thereby achieving a synergistic optimization of electrical and mechanical properties; even under rapid bonding conditions of 220 °C, 5 MPa and 1 min, the joint still attained a shear strength of 39.2 MPa, demonstrating the potential of this process for high-efficiency, short-time interconnection applications. These results show that adjusting the composite paste formulation and dosage enables Cu–Ga TLPB joints that combine high conductivity with robust mechanical integrity for advanced packaging. Full article