Search Results (66)

This paper presents an open-architecture mechatronic drive platform for operating a three-phase BLDC servomotor in an industrial robotic axis. A sequential and iterative mechatronic design methodology is adopted, integrating electronic design, digital control, mechanical development, and experimental prototyping, with emphasis on open-loop operation. The electronic circuit was designed using schematics and a PCB and validated in Proteus Design Suite 8.15 (Labcenter Electronics Ltd., London, UK) to verify switching sequences and inverter behavior. The power stage is based on a six-switch insulated-gate bipolar transistor (IGBT) inverter module, complemented by an independent snubber protection board and a dedicated digital gate-drive control board. The mechanical enclosure was designed using computer-aided design (CAD), CAD software tools (Shapr3D, version 5.911.0 (9224), Shapr3D Zrt., Budapest, Hungary), and fabricated via 3D printing. Switching behavior was simulated in Octave using parameters from a real industrial BLDC servomotor (Yaskawa SGMAH series) extracted from a Motoman robotic axis. The contribution is design-oriented in a mechatronic engineering sense, emphasizing accessibility, openness, and experimental enablement of industrial drive hardware rather than control-performance optimization. An industrial Yaskawa BLDC servomotor from the Motoman robot is used to determine switching sequences and safe operating parameters. Experimental open-loop tests were conducted by directly commanding the six inverter switching sectors, resulting in the stable synchronous rotation of the motor on the developed electromechanical platform. Full article

Conventional RC snubber design relies on oscillation frequency-based estimation, which is often influenced by uncontrolled parasitic elements and can therefore limit the accuracy of surge voltage prediction in GaN HEMT flyback converters. To overcome this limitation, a drain-voltage assessment-based design approach is introduced, in which the snubber parameters are extracted directly from the measured voltage characteristics during the turn off transition. This method allows the surge voltage to be modeled more precisely and enables the snubber capacitance to be selected without unnecessary oversizing. Simulation results using the GaN Systems GS66516T device show that the proposed approach reduces the total power loss by 27.67% and 21.84% relative to two empirical design methods and achieves up to 53.64% lower loss compared with other RC combinations in the explored design space. The method suppresses the surge voltage from 877 V to 556 V, which closely aligns with the design target of 550 V, whereas the empirical methods result in maximum voltages of 637 V and 603 V. Finally, the thermal feasibility of the snubber resistor is analytically assessed, indicating that the estimated temperature rise remains within the safe operating range of commercial components. Full article

In pursuit of enhancing the performance of power converters, high-frequency power devices have become indispensable due to their superior switching capabilities, reduced conduction loss, and enhanced thermal performance. However, optimizing their efficiency requires a profound comprehension of the interplay between various parameters (the current, voltage, and gate resistance) on switching dynamics and power losses. This study presents a comprehensive framework of loss characterization with multi-parametric variations. The influence of drain-source current $\left(I_{ds}\right)$, DC voltage $\left(V_{dc}\right)$, and gate resistor $\left(R_g\right)$ on switching and conduction losses are explicitly quantified. A significant contribution of this study lies in the comprehensive analytical and empirical characterization of the turn-on and turn-off power dissipation dynamics in SiC MOSFETs, emphasizing the intricate interplay between parameters and efficiency. Conventional studies primarily focus on empirical loss characterization, yet this work advances the field by introducing a predictive loss model that systematically correlates $R_g$, $I_{ds}$, and $V_{dc}$ variations with induced switching dynamics, and EMI mitigation strategies. Increasing $R_g$ effectively suppresses voltage overshoots and mitigates ringing effects, concurrently prolonging switching events, thereby broadening the power dissipation profile and influencing system-level performance. Furthermore, this study rigorously evaluates the commutation behavior of the SiC MOSFET/SBD pair, providing an in-depth examination of its dynamic loss characterization under varying conditions. This novel insight establishes a crucial framework for efficiency drive optimization. Full article

This study presents the development of a buck–boost converter for application in unmanned guided vehicles (UGVs). The converter was designed with its input connected to a lithium iron phosphate battery pack and its output connected to an inverter. This configuration enabled the inverter, which powered the drive motor, to receive a stable DC voltage, thereby mitigating the effects of battery voltage fluctuations and enhancing the overall system stability. A pulse-width modulation (PWM) controller was employed to regulate the developed buck–boost converter. During the transition from buck mode to buck–boost mode, both power MOSFETs were simultaneously turned on; however, the datasheet of the PWM controller did not provide operational details or characteristic curve analysis for this mode. Therefore, this study derived the relationship between voltage gain and duty cycle ratio for the transition mode. To analyze the input voltage versus duty cycle characteristics, the linear equation was employed. This analytical model was adjusted to meet different converter specifications developed for experimental validation. Furthermore, the external-connect test capacitor method was used to extract the equivalent parasitic inductance and capacitance present in the practical circuit of the buck–boost converter. Based on these parameters, a snubber circuit was designed and connected across the drain–source terminals of the power MOSFETs to suppress voltage spikes occurring at the junctions. Finally, the developed buck–boost converter prototype was installed on an unmanned guided vehicle to convert the power from the lithium battery pack into the input power required by two inverters. A computer host was used to control the motor speed. By measuring the output voltage and current of the buck–boost converter, its electrical functionality and performance specifications were verified. The dimensions of the developed UGV chassis prototype were 40 cm in length, 45 cm in width, and 18.3 cm in height. Full article

Low-voltage power converters in the 25–200 V range are increasingly employed in emerging applications such as hybrid electric vehicles (HEVs), photovoltaic systems with battery storage, and electric propulsion systems for recreational boats. In these contexts, 48 V battery systems have become standard, due to safety considerations. Among various converter topologies, H-bridge configurations operating around 100 V DC are widely used in laboratory-scale prototyping. While MOSFETs are the preferred switching devices in this voltage range, due to their high efficiency and fast switching characteristics, they also introduce design challenges related to high current slew rates and associated overvoltage spikes caused by parasitic inductances in the PCB layout. These overvoltages, though modest in absolute terms, can be critical in low-voltage systems, due to the lower device ratings. This paper presents design strategies and layout best practice for a 120 V, 50 A H-bridge converter using 200 V rated MOSFETs. The effectiveness of various mitigation techniques—including the use of ceramic capacitors in parallel with film and electrolytic types, Schottky diodes across MOSFETs, and snubber circuits—is evaluated and experimentally validated on a dedicated prototype. The results highlight the critical role of PCB design in ensuring switching reliability and device protection in low-voltage converter systems. In addition, with the design solutions shown in this study, it was possible to obtain a voltage overshoot during switching of just 165 V with a 120 V DC-link voltage, which guarantees a sufficient safety margin for the MOSFET rated voltage. Full article

Light-emitting diodes (LEDs) have gained widespread adoption as solid-state lighting sources due to their compact size, long operational lifetime, high brightness, and mechanical robustness. This paper presents the development and implementation of an isolated AC-DC LED electronic lighting driver circuit that integrates a modified flyback converter with a lossless snubber circuit, along with inherent power factor correction (PFC). The proposed design operates the transformer’s magnetizing inductor in the discontinuous conduction mode (DCM), thereby naturally achieving PFC without the need for complex control circuitry. Furthermore, the circuit is capable of recycling the energy stored in the transformer’s leakage inductance, improving overall efficiency. The input current harmonics are shown to comply with the IEC 61000-3-2 Class C standard. A 72 W (36 V/2 A) prototype has been constructed and tested under a 110 V AC input. Experimental results confirm the effectiveness of the proposed design, achieving a power factor of 0.9816, a total harmonic distortion (THD) of 12.094%, an output voltage ripple factor of 9.7%, and an output current ripple factor of 11.22%. These results validate the performance and practical viability of the proposed LED driver architecture. Full article

Gallium nitride high electron mobility transistors (GaN HEMTs), characterized by their extremely high switching speeds and superior high-frequency performance, have demonstrated significant advantages, and gained extensive applications in fields such as aerospace and high-power-density power supplies. However, their unique internal architecture renders these devices highly sensitive to circuit parasitic parameters. Conventional circuit design methodologies often induce severe issues such as overshoot and high-frequency oscillations, which significantly constrain the realization of their high-frequency performance. To solve this problem, this paper investigates the nonlinear dynamic behavior of GaN HEMTs during switching transients by establishing an equivalent impedance model. Based on this model, a detailed analysis is implemented to elucidate the mechanism by which RC Snubber circuits influence the system’s resonance frequency and the amplitude at the resonant frequency. Through this analysis, an optimal RC Snubber circuit parameter is derived, enabling effective suppression of high-frequency oscillations during the switching transient of GaN HEMT. Experimental results demonstrate that the proposed design achieves a maximum reduction of 40% in voltage overshoot, shortens the ringing time to one-twentieth of the original value, and suppresses noise by 20 dB in the high-frequency range of 20 MHz to 30 MHz, thereby significantly enhancing the stability and reliability of circuit operation. Additionally, considering the heat dissipation requirements in high power density scenarios, this work optimizes the layout of devices, and heat sinks to maintain operational temperatures within safe limits, further mitigating the impact of parasitic parameters on overall system performance. Full article

Current ringing in dual-active bridge (DAB) converters significantly degrades efficiency and reliability, particularly due to resonant interactions in the magnetic tank impedance network. We propose a novel impedance resonant channel shaping technique to suppress the ringing by systematically modifying the converter’s equivalent impedance model. The method begins with establishing a high-fidelity network representation of the magnetic tank, incorporating transformer parasitics, external inductors, and distributed capacitances, where secondary-side components are referred to the primary via the turns ratio squared. Critical damping is achieved through a rank-one modification of the coupling denominator, which is analytically normalized to a second-order form with explicit expressions for resonant frequency and damping ratio. The optimal series–RC damping network parameters are derived as functions of leakage inductance and winding capacitance, enabling precise control over the effective damping factor while accounting for core loss effects. Furthermore, the integrated network with the damping network dynamically shapes the impedance response, thereby attenuating ringing currents without compromising converter dynamics. Experimental validation confirms that the proposed approach reduces peak ringing amplitude by over 60% compared to the conventional snubber-based methods, while maintaining full soft-switching capability. Full article

In this research, a step-down converter with a lossless snubber is proposed, and its output is floating; therefore, it can be applied to LED driving applications. Such a structure is a modification of the conventional buck converter by adding a resonant capacitor, a resonant inductor, and two diodes to form this lossless snubber to reduce the switching loss during the switching period. Although the efficiency improvement in this circuit is not as good as the existing soft switching circuits, this circuit has the advantages of simple structure, easy control, and zero voltage switching (ZVS) cutoff. Full article

To address the challenges of prolonged current isolation times and high dependency on varistors in traditional flexible short-circuit fault isolation schemes for DC systems, this paper proposes a rapid fault isolation circuit design based on an adaptive solid-state circuit breaker (SSCB). By introducing an adaptive current-limiting branch topology, the proposed solution reduces the risk of system oscillations induced by current-limiting inductors during normal operation and minimizes steady-state losses in the breaker. Upon fault occurrence, the current-limiting inductor is automatically activated to effectively suppress the transient current rise rate. An energy dissipation circuit (EDC) featuring a resistor as the primary energy absorber and an auxiliary varistor (MOV) for voltage clamping, alongside a snubber circuit, provides an independent path for inductor energy release after faults. This design significantly alleviates the impact of MOV capacity constraints on the fault isolation process compared to traditional schemes where the MOV is the primary energy sink. The proposed topology employs a symmetrical bridge structure compatible with both pole-to-pole and pole-to-ground fault scenarios. Parameter optimization ensures the IGBT voltage withstand capability and energy dissipation efficiency. Simulation and experimental results demonstrate that this scheme achieves fault isolation within 0.1 ms, reduces the maximum fault current-to-rated current ratio to 5.8, and exhibits significantly shorter isolation times compared to conventional approaches. This provides an effective solution for segment switches and tie switches in millisecond-level self-healing systems for both low-voltage (LVDC, e.g., 750 V/1500 V DC) and medium-voltage (MVDC, e.g., 10–35 kV DC) smart DC distribution grids, particularly in applications demanding ultra-fast fault isolation such as data centers, electric vehicle (EV) fast-charging parks, and shipboard power systems. Full article

The AC-AC chopper converter, as a direct power conversion device without DC intermediate stages, has garnered significant attention due to its advantages of high efficiency and fast dynamic response. However, the voltage spikes induced by switching device turn-off transients (reaching 143% of the reference voltage) severely threaten system reliability, while traditional RC snubber circuit parameter design methods (e.g., empirical formula-based approaches) exhibit limited suppression effectiveness. To address this issue, this paper proposes an optimized parameter design method for RC snubber circuits in AC-AC chopper converters by establishing a turn-off transient energy transfer model to optimize snubber resistor and capacitor parameters. Experimental results from the prototype based on the TMS320F28335 digital controller demonstrate that the optimized method suppresses voltage spikes to <10% and, even under a 40% step load variation from the nominal value, maintains output voltage fluctuations stably below 5%. Full article

The novel concept of reliable voltage balancing on N fast high-voltage (HV) transistors, connected in series, is verified by computer modeling/experimental testing. The essence of the concept is to transfer the balancing function from conventional snubbers, resistive dividers, varistors, etc., or sophisticated gate-side control techniques, to “individual” resistive loads (of transistors) connected to “individual” HV sources of power. The concept has been implemented in the recently patented architecture of HV rectangular pulse generators. The operation of any series-connected stack requires (1) synchronization of control actions on gates of all N transistors; (2) static HV balancing on all transistors in OFF states; and (3) dynamic HV balancing during ON↔OFF transients. The goals of the new design are to achieve an exceptionally high level of HV balancing in modes (2) and (3), as well as to simplify the process of configuring/customizing the circuit. Testing confirms that new generators exhibit minimal ripple during ON→OFF transients. Reliable operation with high-quality rectangular pulses is ensured even at a voltage slew rate of more than 100 kV/µs, while each transistor blocks a voltage close to the maximum value specified in its datasheet. The presented novelties are likely suitable for high-speed instrumentation. Full article

Rotor–stator whirling is a critical malfunction frequently encountered in rotating machinery, often resulting in severe damages. This study investigates the nonlinear dynamics of a whirling rotor interacting with a snubber ring through numerical simulations that account for the stiffness asymmetries of the snubber ring. A two-degrees-of-freedom (DOF) model is employed to analyse the contact interactions that occurred between the rotor and the snubber ring, assuming a linear elastic contact model. The analysis also incorporates the static offset between the centers of the rotor and the snubber ring. The dynamic behaviour of the whirling system is characterised by pronounced nonlinearity due to transitions between contact and non-contact states. The model is first validated against our prior theoretical and experimental studies. The nonlinear responses of the rotor are analysed to evaluate the effects of stator asymmetry through various techniques, including time-domain waveforms, frequency spectra, rotor orbits, and bifurcation diagrams. Furthermore, the influence of varying system parameters, such as rotational speed and the damping ratio, both with and without stator asymmetry, are systematically analysed. The results demonstrate that the rubbing response is highly sensitive to small variations in system parameters, with stator asymmetry significantly affecting system behaviour, even at low asymmetry levels. Direct stiffness asymmetry is shown to have a more pronounced effect than cross-coupling stiffness. The system exhibits a range of dynamics, including periodic, quasi-periodic, and chaotic responses, with regions of periodic orbits coexisting with chaotic ones. Complex phenomena such as period doubling, period halving, and jump bifurcations are identified, alongside quasi-periodic and period doubling routes to chaos. These findings contribute to a deeper understanding of the nonlinear phenomena associated with rotor–stator whirling and provide valuable insights into the unique characteristics of rubbing faults, which could facilitate fault diagnosis. Full article

Voltage notches are steady-state sub-cycle waveform distortions caused by the normal operation of line-commutated power converters, significantly impacting power quality in industrial low-voltage (LV) networks. Despite their common occurrence, research on this phenomenon is still incipient, and realistic simulation platforms are lacking. This paper introduces a detailed MATLAB (R2024a)/Simulink-based simulation platform that models a benchmark low-voltage industrial installation, including a six-pulse controlled rectifier, linear loads, and a capacitor bank for power factor correction. Systematic simulations are performed with the platform to examine the sensitivity of notch characteristics to key parameters within plausible ranges, such as short-circuit power at the point of common coupling, commutation reactance, firing angle, snubber circuits, and rated power of the rectifier. In addition, parameters such as the rated power of linear loads and the compensation power of the capacitor bank are examined. Other influencing parameters including background voltage unbalance and distortion are also modeled and considered. A comparative analysis with field measurements from German industrial LV networks validates the plausibility and suitability of the simulations. Building upon this platform, a Monte Carlo simulation approach is adopted to generate extensive datasets of realistic voltage notch waveforms by randomly varying these key parameters. A case study conducted under conditions typical of German LV networks demonstrates the applicability of the simulations. To support further research, the simulation platform and exemplary synthetic waveforms are provided alongside the paper, serving as a valuable tool for testing and designing strategies for analysis, detection, and monitoring of voltage notches. Full article

This paper proposes the design and construction of the prototype of a solid-state relay (SSR) that is controlled remotely through an interface developed in an Android application using a WIFI connection. Likewise, the prototype has a system for measuring electrical variables such as voltage, current, and power factor, whose values are also visualized in the application for monitoring the system’s load. Experimental results demonstrate the effective control of various load profiles, including resistive and resistive–inductive loads. The SSR successfully regulates the firing angle of an electronic device called TRIAC, allowing precise control over the load. Key features include a network snubber and heatsink, enhancing the durability and reliability of the system. The main contribution of this work is the integration of IoT-based remote control and monitoring with a robust SSR design, offering enhanced functionality and reliability for domotic applications. This integration facilitates improved productivity, resource management, and equipment monitoring in smart home environments, addressing the current gap in the availability of intelligent SSR solutions. Full article