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Keywords = sensorisation

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14 pages, 5430 KB  
Article
A Sensorised Glove to Detect Scratching for Patients with Atopic Dermatitis
by Cheuk-Yan Au, Syen Yee Leow, Chunxiao Yi, Darrion Ang, Joo Chuan Yeo, Mark Jean Aan Koh and Ali Asgar Saleem Bhagat
Sensors 2023, 23(24), 9782; https://doi.org/10.3390/s23249782 - 12 Dec 2023
Cited by 6 | Viewed by 2975
Abstract
In this work, a lightweight compliant glove that detects scratching using data from microtubular stretchable sensors on each finger and an inertial measurement unit (IMU) on the palm through a machine learning model is presented: the SensorIsed Glove for Monitoring Atopic Dermatitis (SIGMA). [...] Read more.
In this work, a lightweight compliant glove that detects scratching using data from microtubular stretchable sensors on each finger and an inertial measurement unit (IMU) on the palm through a machine learning model is presented: the SensorIsed Glove for Monitoring Atopic Dermatitis (SIGMA). SIGMA provides the user and clinicians with a quantifiable way of assaying scratch as a proxy to itch. With the quantitative information detailing scratching frequency and duration, the clinicians would be able to better classify the severity of itch and scratching caused by atopic dermatitis (AD) more objectively to optimise treatment for the patients, as opposed to the current subjective methods of assessments that are currently in use in hospitals and research settings. The validation data demonstrated an accuracy of 83% of the scratch prediction algorithm, while a separate 30 min validation trial had an accuracy of 99% in a controlled environment. In a pilot study with children (n = 6), SIGMA accurately detected 94.4% of scratching when the glove was donned. We believe that this simple device will empower dermatologists to more effectively measure and quantify itching and scratching in AD, and guide personalised treatment decisions. Full article
(This article belongs to the Special Issue Recent Developments in Sensors for Wearable Device Applications)
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28 pages, 6927 KB  
Article
Development and Testing of an Individualized Sensorised 3D Printed Upper Limb Bicycle Prosthesis for Adult Patients
by Filip Górski, Dominik Rybarczyk, Radosław Wichniarek, Natalia Wierzbicka, Wiesław Kuczko, Magdalena Żukowska, Roman Regulski, Razvan Pacurar, Dan-Sorin Comsa, Diana-Irinel Baila, Martin Zelenay and Filippo Sanfilippo
Appl. Sci. 2023, 13(23), 12918; https://doi.org/10.3390/app132312918 - 2 Dec 2023
Cited by 13 | Viewed by 2915
Abstract
This paper presents the outcomes of investigations conducted on the development procedure of a personalized prosthetic device for an adult patient. The individualization is achieved through 3D scanning, followed by semi-automated design using the AutoMedPrint system, and low-cost fused deposition modelling (FDM) technology [...] Read more.
This paper presents the outcomes of investigations conducted on the development procedure of a personalized prosthetic device for an adult patient. The individualization is achieved through 3D scanning, followed by semi-automated design using the AutoMedPrint system, and low-cost fused deposition modelling (FDM) technology for 3D printing. The prosthesis is aimed for use during bicycle riding and other sport activities. During the conducted experiments outlined in this manuscript, the prosthesis is equipped with force and movement sensors. The purpose is to collect data on its functionality across different scenarios and dynamic activities, aiming to assess potential harm, refine the design, and serve as an initial step before activating the prosthesis end effector. This article describes the methodology in detail, including the process of designing, producing, and programming, as well as laboratory and field test results (including testing performed with and without a patient). Overall, the design and prototype are implemented successfully. A discussion about the need for particular improvements in both the mechanical and electrical areas is finally presented. Full article
(This article belongs to the Special Issue Medical Product Development through Additive Manufacturing)
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21 pages, 5170 KB  
Article
A Deep Learning Approach to Classify Surgical Skill in Microsurgery Using Force Data from a Novel Sensorised Surgical Glove
by Jialang Xu, Dimitrios Anastasiou, James Booker, Oliver E. Burton, Hugo Layard Horsfall, Carmen Salvadores Fernandez, Yang Xue, Danail Stoyanov, Manish K. Tiwari, Hani J. Marcus and Evangelos B. Mazomenos
Sensors 2023, 23(21), 8947; https://doi.org/10.3390/s23218947 - 3 Nov 2023
Cited by 13 | Viewed by 3490
Abstract
Microsurgery serves as the foundation for numerous operative procedures. Given its highly technical nature, the assessment of surgical skill becomes an essential component of clinical practice and microsurgery education. The interaction forces between surgical tools and tissues play a pivotal role in surgical [...] Read more.
Microsurgery serves as the foundation for numerous operative procedures. Given its highly technical nature, the assessment of surgical skill becomes an essential component of clinical practice and microsurgery education. The interaction forces between surgical tools and tissues play a pivotal role in surgical success, making them a valuable indicator of surgical skill. In this study, we employ six distinct deep learning architectures (LSTM, GRU, Bi-LSTM, CLDNN, TCN, Transformer) specifically designed for the classification of surgical skill levels. We use force data obtained from a novel sensorized surgical glove utilized during a microsurgical task. To enhance the performance of our models, we propose six data augmentation techniques. The proposed frameworks are accompanied by a comprehensive analysis, both quantitative and qualitative, including experiments conducted with two cross-validation schemes and interpretable visualizations of the network’s decision-making process. Our experimental results show that CLDNN and TCN are the top-performing models, achieving impressive accuracy rates of 96.16% and 97.45%, respectively. This not only underscores the effectiveness of our proposed architectures, but also serves as compelling evidence that the force data obtained through the sensorized surgical glove contains valuable information regarding surgical skill. Full article
(This article belongs to the Special Issue Research Progress in AI for Robotic Surgery)
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23 pages, 3550 KB  
Article
A Cost–Benefit Analysis Simulation for the Digitalisation of Cold Supply Chains
by Oliver Schiffmann, Ben Hicks, Aydin Nassehi, James Gopsill and Maria Valero
Sensors 2023, 23(8), 4147; https://doi.org/10.3390/s23084147 - 20 Apr 2023
Cited by 12 | Viewed by 16868
Abstract
This paper investigates using simulation to predict the benefits and costs of digitalising cold distribution chains. The study focuses on the distribution of refrigerated beef in the UK, where digitalisation was implemented to re-route cargo carriers. By comparing simulations of both digitalised and [...] Read more.
This paper investigates using simulation to predict the benefits and costs of digitalising cold distribution chains. The study focuses on the distribution of refrigerated beef in the UK, where digitalisation was implemented to re-route cargo carriers. By comparing simulations of both digitalised and non-digitalised supply chains, the study found that digitalisation can reduce beef waste and decrease the number of miles driven per successful delivery, leading to potential cost savings. Note that this work is not attempting to prove that digitalisation is appropriate for the chosen scenario, only to justify a simulation approach as a decision making tool. The proposed modelling approach provides decision-makers with more accurate predictions of the cost–benefit of increased sensorisation in supply chains. By accounting for stochastic and variable parameters, such as weather and demand fluctuations, simulation can be used to identify potential challenges and estimate the economic benefits of digitalisation. Moreover, qualitative assessments of the impact on customer satisfaction and product quality can help decision-makers consider the broader impacts of digitalisation. Overall, the study suggests that simulation can play a crucial role in facilitating informed decisions about the implementation of digital technologies in the food supply chain. By providing a better understanding of the potential costs and benefits of digitalisation, simulation can help organisations make more strategic and effective decisions. Full article
(This article belongs to the Special Issue Advanced Sensing Technology and Data Analytics in Smart Manufacturing)
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15 pages, 3960 KB  
Article
A Wearable Insole System to Measure Plantar Pressure and Shear for People with Diabetes
by Jinghua Tang, Dan L. Bader, David Moser, Daniel J. Parker, Saeed Forghany, Christopher J. Nester and Liudi Jiang
Sensors 2023, 23(6), 3126; https://doi.org/10.3390/s23063126 - 15 Mar 2023
Cited by 35 | Viewed by 13826
Abstract
Pressure coupled with shear stresses are the critical external factors for diabetic foot ulceration assessment and prevention. To date, a wearable system capable of measuring in-shoe multi-directional stresses for out-of-lab analysis has been elusive. The lack of an insole system capable of measuring [...] Read more.
Pressure coupled with shear stresses are the critical external factors for diabetic foot ulceration assessment and prevention. To date, a wearable system capable of measuring in-shoe multi-directional stresses for out-of-lab analysis has been elusive. The lack of an insole system capable of measuring plantar pressure and shear hinders the development of an effective foot ulcer prevention solution that could be potentially used in a daily living environment. This study reports the development of a first-of-its-kind sensorised insole system and its evaluation in laboratory settings and on human participants, indicating its potential as a wearable technology to be used in real-world applications. Laboratory evaluation revealed that the linearity error and accuracy error of the sensorised insole system were up to 3% and 5%, respectively. When evaluated on a healthy participant, change in footwear resulted in approximately 20%, 75% and 82% change in pressure, medial–lateral and anterior–posterior shear stress, respectively. When evaluated on diabetic participants, no notable difference in peak plantar pressure, as a result of wearing the sensorised insole, was measured. The preliminary results showed that the performance of the sensorised insole system is comparable to previously reported research devices. The system has adequate sensitivity to assist footwear assessment relevant to foot ulcer prevention and is safe to use for people with diabetes. The reported insole system presents the potential to help assess diabetic foot ulceration risk in a daily living environment underpinned by wearable pressure and shear sensing technologies. Full article
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20 pages, 3012 KB  
Article
An Approach for Predictive Maintenance Decisions for Components of an Industrial Multistage Machine That Fail before Their MTTF: A Case Study
by Francisco Javier Álvarez García and David Rodríguez Salgado
Systems 2022, 10(5), 175; https://doi.org/10.3390/systems10050175 - 29 Sep 2022
Cited by 8 | Viewed by 5377
Abstract
Making the correct maintenance strategy decision for industrial multistage machines (MSTM) is a constant challenge for industrial manufacturers. Preventive maintenance strategies are the most popular and provide interesting results but cannot prevent unexpected failures and consequences, such as time lost production (TLP). In [...] Read more.
Making the correct maintenance strategy decision for industrial multistage machines (MSTM) is a constant challenge for industrial manufacturers. Preventive maintenance strategies are the most popular and provide interesting results but cannot prevent unexpected failures and consequences, such as time lost production (TLP). In these cases, a predictive maintenance strategy should be used to maintain the appropriate level of operation time. This research aims to present a model to identify the component that failed before its mean time to failure (MTTF) and, depending on whether the cause of the failure is known, propose the use of a predictive maintenance strategy and further decision-making to ensure the highest possible value from operating time. Also, it is necessary to check the reliable value of MTTF before taking certain decisions. For this research, a real case study of a MSTM was characterized component by component, setting the individual maintenance times. The initial maintenance strategy used for all the components is the preventive programming maintenance (PPM). If a component presents an unexpected failure, a method is proposed to decide whether the maintenance strategy should be changed, adding a predictive maintenance strategy to monitor said component. The research also provides a trust level to evaluate the reliable value of MTTF of each component. The authors consider this approach very useful for machine manufacturers and end users. Full article
(This article belongs to the Special Issue Data Driven Decision-Making for Complex Production Systems)
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17 pages, 6321 KB  
Article
Analysis of E-Scooter Vibrations Risks for Riding Comfort Based on Real Measurements
by Juan David Cano-Moreno, José María Cabanellas Becerra, José Manuel Arenas Reina and Manuel Enrique Islán Marcos
Machines 2022, 10(8), 688; https://doi.org/10.3390/machines10080688 - 13 Aug 2022
Cited by 17 | Viewed by 4316
Abstract
Means of transport should be able to fulfil their main function safely and comfortably for travellers and drivers. The effects of vibrations on ride comfort are in the frequency range of 0.5 to 80 Hz and can be analysed using the UNE-2631 standard. [...] Read more.
Means of transport should be able to fulfil their main function safely and comfortably for travellers and drivers. The effects of vibrations on ride comfort are in the frequency range of 0.5 to 80 Hz and can be analysed using the UNE-2631 standard. This type of analysis has been conducted for several means of transport (bicycles, motorcycles, cars, trucks, etc.), but the literature on e-scooter comfort is very scarce. Existing research describes methodologies, simulation models, and a few measurements related to e-scooter comfort. This paper presents, for the first time, a comfort analysis using an Arduino-based data acquisition system at a sampling frequency of 200 Hz (higher than that in previous studies). Acceleration and speed measurements were obtained by sensorising an e-scooter with inflated wheels without any additional damping systems, which is one of the commonly used e-scooter types. In this study, the comfort for two different speeds (20 and 28 km/h), two types of pavements (pavers and asphalt), and two drivers with different weights was investigated. The results indicate the lowest comfort values for higher velocities and paver pavement. Furthermore, the comfort values were extremely low for all scenarios. In addition, the results demonstrate the necessity of using a sampling rate of at least 80 Hz for this e-scooter model. Full article
(This article belongs to the Section Machine Design and Theory)
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16 pages, 30706 KB  
Article
Exploiting Resistive Matrix Technology to Build a Stretchable Sensorised Sock for Gait Analysis in Daily Life
by Nicola Carbonaro, Lucia Arcarisi, Carlotta Marinai, Marco Laurino, Francesco Di Rienzo, Carlo Vallati and Alessandro Tognetti
Sensors 2022, 22(5), 1761; https://doi.org/10.3390/s22051761 - 24 Feb 2022
Cited by 9 | Viewed by 3883
Abstract
We describe the development and preliminary evaluation of an innovative low-cost wearable device for gait analysis. We have developed a sensorized sock equipped with 32 piezoresistive textile-based sensors integrated in the heel and metatarsal areas for the detection of signals associated with the [...] Read more.
We describe the development and preliminary evaluation of an innovative low-cost wearable device for gait analysis. We have developed a sensorized sock equipped with 32 piezoresistive textile-based sensors integrated in the heel and metatarsal areas for the detection of signals associated with the contact pressures generated during walking phases. To build the sock, we applied a sensing patch on a commercially available sock. The sensing patch is a stretchable circuit based on the resistive matrix method, in which conductive stripes, based on conductive inks, are coupled with piezoresistive fabrics to form sensing elements. In our sensorized sock, we introduced many relevant improvements to overcome the limitations of the classical resistive matrix method. We preliminary evaluated the sensorized sock on five healthy subjects by performing a total of 80 walking tasks at different speeds for a known distance. Comparison of step count and step-to-step frequency versus reference measurements showed a high correlation between the estimated measure and the real one. Full article
(This article belongs to the Special Issue Wearable and Mobile Sensors and Data Processing)
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16 pages, 709 KB  
Article
Dynamic Asymmetries Do Not Match Spatiotemporal Step Asymmetries during Split-Belt Walking
by Stefano Scarano, Luigi Tesio, Viviana Rota, Valeria Cerina, Luigi Catino and Chiara Malloggi
Symmetry 2021, 13(6), 1089; https://doi.org/10.3390/sym13061089 - 19 Jun 2021
Cited by 4 | Viewed by 2785
Abstract
While walking on split-belt treadmills (two belts running at different speeds), the slower limb shows longer anterior steps than the limb dragged by the faster belt. After returning to basal conditions, the step length asymmetry is transiently reversed (after-effect). The lower limb joint [...] Read more.
While walking on split-belt treadmills (two belts running at different speeds), the slower limb shows longer anterior steps than the limb dragged by the faster belt. After returning to basal conditions, the step length asymmetry is transiently reversed (after-effect). The lower limb joint dynamics, however, were not thoroughly investigated. In this study, 12 healthy adults walked on a force-sensorised split-belt treadmill for 15 min. Belts rotated at 0.4 m s−1 on both sides, or 0.4 and 1.2 m s−1 under the non-dominant and dominant legs, respectively. Spatiotemporal step parameters, ankle power and work, and the actual mean velocity of the body’s centre of mass (CoM) were computed. On the faster side, ankle power and work increased, while step length and stance time decreased. The mean velocity of the CoM slightly decreased. As an after-effect, modest converse asymmetries developed, fading within 2–5 min. These results may help to decide which belt should be assigned to the paretic and the unaffected lower limb when split-belt walking is applied for rehabilitation research in hemiparesis. Full article
(This article belongs to the Section Life Sciences)
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37 pages, 5083 KB  
Article
Framework for the Development of Affective and Smart Manufacturing Systems Using Sensorised Surrogate Models
by María Jesús Ávila-Gutiérrez, Francisco Aguayo-González and Juan Ramón Lama-Ruiz
Sensors 2021, 21(7), 2274; https://doi.org/10.3390/s21072274 - 24 Mar 2021
Cited by 25 | Viewed by 5440
Abstract
Human Factor strategy and management have been affected by the incorporation of Key Enabling Technologies (KETs) of industry 4.0, whereby operator 4.0 has been configured to address the wide variety of cooperative activities and to support skills that operate in VUCA (volatile, uncertain, [...] Read more.
Human Factor strategy and management have been affected by the incorporation of Key Enabling Technologies (KETs) of industry 4.0, whereby operator 4.0 has been configured to address the wide variety of cooperative activities and to support skills that operate in VUCA (volatile, uncertain, complex, and ambiguous) environments under the interaction with ubiquitous interfaces on real and virtual hybrid environments of cyber-physical systems. Current human Competences-Capacities that are supported by the technological enablers could result in a radically disempowered human factor. This means that in the processes of optimization and improvement of manufacturing systems from industry 4.0 to industry 5.0, it would be necessary to establish strategies for the empowerment of the human factor, which constitute symbiotic and co-evolutionary socio-technical systems through talent, sustainability, and innovation. This paper establishes a new framework for the design and development of occupational environments 5.0 for the inclusion of singularized operators 4.0, such as individuals with special capacities and talents. A case study for workers and their inclusion in employment is proposed. This model integrates intelligent and inclusive digital solutions in the current workspaces of organizations under digital transformation. Full article
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15 pages, 5359 KB  
Article
Sensorised Low-Cost Pencils for Developing Countries: A Quantitative Analysis of Handwriting Learning Progress in Children with/without Disabilities from a Sustainable Perspective
by Luis Javier Serpa-Andrade, José Juan Pazos-Arias, Martín López-Nores and Vladimir Espartaco Robles-Bykbaev
Sustainability 2020, 12(24), 10682; https://doi.org/10.3390/su122410682 - 21 Dec 2020
Cited by 6 | Viewed by 6338
Abstract
Learning to write is a demanding endeavour that requires a combination of linguistic, motor and cognitive skills. Some children suffer from delay or inability to acquire those skills, which often hampers their performance at school and brings about serious consequences for self-esteem, personal [...] Read more.
Learning to write is a demanding endeavour that requires a combination of linguistic, motor and cognitive skills. Some children suffer from delay or inability to acquire those skills, which often hampers their performance at school and brings about serious consequences for self-esteem, personal expectations and social relationships. The situation worsens in developing countries, due to the lack of resources and specialised personnel. With this background, this paper describes an experiment with a newly-developed sensorised pencil with triangular prism shape, which is shown to yield substantial improvements in children with/without special education needs. A team of experts in the areas of speech therapy, occupational therapy, educational psychology, physiotherapy and pedagogy have expressed very positive opinions about the sensorised pencil and the accompanying software for the acquisition and analysis of quantitative data about handwriting. Furthermore, the device stands out for its low cost in comparison with similar developments, which is a key factor to aid children from low-income families. This fact is explained with a success story of manufacturing and delivering sensorised pencils in the Ecuadorian province of Azuay, framed in a multi-layer sustainable development perspective based on collaboration of several institutions and individuals. Full article
(This article belongs to the Section Sustainable Education and Approaches)
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14 pages, 8908 KB  
Article
ME3CA: A Cognitive Assistant for Physical Exercises that Monitors Emotions and the Environment
by Jaime A. Rincon, Angelo Costa, Paulo Novais, Vicente Julian and Carlos Carrascosa
Sensors 2020, 20(3), 852; https://doi.org/10.3390/s20030852 - 5 Feb 2020
Cited by 4 | Viewed by 3685
Abstract
Recent studies show that the elderly population has increased considerably in European society in recent years. This fact has led the European Union and many countries to propose new policies for caring services directed to this group. The current trend is to promote [...] Read more.
Recent studies show that the elderly population has increased considerably in European society in recent years. This fact has led the European Union and many countries to propose new policies for caring services directed to this group. The current trend is to promote the care of the elderly in their own homes, thus avoiding inverting resources on residences. With this in mind, there are now new solutions in this direction, which try to make use of the continuous advances in computer science. This paper tries to advance in this area by proposing the use of a personal assistant to help older people at home while carrying out their daily activities. The proposed personal assistant is called ME3CA, and can be described as a cognitive assistant that offers users a personalised exercise plan for their rehabilitation. The system consists of a sensorisation platform along with decision-making algorithms paired with emotion detection models. ME3CA detects the users’ emotions, which are used in the decision-making process allowing for more precise suggestions and an accurate (and unbiased) knowledge about the users’ opinion towards each exercise. Full article
(This article belongs to the Special Issue Architectures and Platforms for Smart and Sustainable Cities)
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20 pages, 11054 KB  
Article
A Novel Sensorised Insole for Sensing Feet Pressure Distributions
by Ines Sorrentino, Francisco Javier Andrade Chavez, Claudia Latella, Luca Fiorio, Silvio Traversaro, Lorenzo Rapetti, Yeshasvi Tirupachuri, Nuno Guedelha, Marco Maggiali, Simeone Dussoni, Giorgio Metta and Daniele Pucci
Sensors 2020, 20(3), 747; https://doi.org/10.3390/s20030747 - 29 Jan 2020
Cited by 33 | Viewed by 9959
Abstract
Wearable sensors are gaining in popularity because they enable outdoor experimental monitoring. This paper presents a cost-effective sensorised insole based on a mesh of tactile capacitive sensors. Each sensor’s spatial resolution is about 4 taxels/cm 2 in order to have an accurate reconstruction [...] Read more.
Wearable sensors are gaining in popularity because they enable outdoor experimental monitoring. This paper presents a cost-effective sensorised insole based on a mesh of tactile capacitive sensors. Each sensor’s spatial resolution is about 4 taxels/cm 2 in order to have an accurate reconstruction of the contact pressure distribution. As a consequence, the insole provides information such as contact forces, moments, and centre of pressure. To retrieve this information, a calibration technique that fuses measurements from a vacuum chamber and shoes equipped with force/torque sensors is proposed. The validation analysis shows that the best performance achieved a root mean square error (RMSE) of about 7   N for the contact forces and 2   N m for the contact moments when using the force/torque shoe data as ground truth. Thus, the insole may be an alternative to force/torque sensors for certain applications, with a considerably more cost-effective and less invasive hardware. Full article
(This article belongs to the Special Issue Sensors for Biomechanics Application)
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22 pages, 7224 KB  
Article
An Embedded, Multi-Modal Sensor System for Scalable Robotic and Prosthetic Hand Fingers
by Pascal Weiner, Caterina Neef, Yoshihisa Shibata, Yoshihiko Nakamura and Tamim Asfour
Sensors 2020, 20(1), 101; https://doi.org/10.3390/s20010101 - 23 Dec 2019
Cited by 39 | Viewed by 9851
Abstract
Grasping and manipulation with anthropomorphic robotic and prosthetic hands presents a scientific challenge regarding mechanical design, sensor system, and control. Apart from the mechanical design of such hands, embedding sensors needed for closed-loop control of grasping tasks remains a hard problem due to [...] Read more.
Grasping and manipulation with anthropomorphic robotic and prosthetic hands presents a scientific challenge regarding mechanical design, sensor system, and control. Apart from the mechanical design of such hands, embedding sensors needed for closed-loop control of grasping tasks remains a hard problem due to limited space and required high level of integration of different components. In this paper we present a scalable design model of artificial fingers, which combines mechanical design and embedded electronics with a sophisticated multi-modal sensor system consisting of sensors for sensing normal and shear force, distance, acceleration, temperature, and joint angles. The design is fully parametric, allowing automated scaling of the fingers to arbitrary dimensions in the human hand spectrum. To this end, the electronic parts are composed of interchangeable modules that facilitate the mechanical scaling of the fingers and are fully enclosed by the mechanical parts of the finger. The resulting design model allows deriving freely scalable and multimodally sensorised fingers for robotic and prosthetic hands. Four physical demonstrators are assembled and tested to evaluate the approach. Full article
(This article belongs to the Special Issue Tactile Sensors for Robotic Applications)
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18 pages, 2827 KB  
Article
Online Tool Wear Classification during Dry Machining Using Real Time Cutting Force Measurements and a CNN Approach
by German Terrazas, Giovanna Martínez-Arellano, Panorios Benardos and Svetan Ratchev
J. Manuf. Mater. Process. 2018, 2(4), 72; https://doi.org/10.3390/jmmp2040072 - 18 Oct 2018
Cited by 60 | Viewed by 9587
Abstract
The new generation of ICT solutions applied to the monitoring, adaptation, simulation and optimisation of factories are key enabling technologies for a new level of manufacturing capability and adaptability in the context of Industry 4.0. Given the advances in sensor technologies, factories, as [...] Read more.
The new generation of ICT solutions applied to the monitoring, adaptation, simulation and optimisation of factories are key enabling technologies for a new level of manufacturing capability and adaptability in the context of Industry 4.0. Given the advances in sensor technologies, factories, as well as machine tools can now be sensorised, and the vast amount of data generated can be exploited by intelligent information processing techniques such as machine learning. This paper presents an online tool wear classification system built in terms of a monitoring infrastructure, dedicated to perform dry milling on steel while capturing force signals, and a computing architecture, assembled for the assessment of the flank wear based on deep learning. In particular, this approach demonstrates that a big data analytics method for classification applied to large volumes of continuously-acquired force signals generated at high speed during milling responds sufficiently well when used as an indicator of the different stages of tool wear. This research presents the design, development and deployment of the system components and an overall evaluation that involves machining experiments, data collection, training and validation, which, as a whole, has shown an accuracy of 78%. Full article
(This article belongs to the Special Issue Smart Manufacturing Processes in the Context of Industry 4.0)
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