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Keywords = iron hydroxide

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13 pages, 1719 KB  
Article
Efficient Removal of Fe and Cu from Industrial Wastewater Using Calcium Oxide and Polymeric Flocculants: Performance and Economic Assessment
by Theeba Rajasegran, Shafreeza Sobri, Santheraleka Ramanathan and Kalaimani Markandan
AppliedChem 2026, 6(2), 24; https://doi.org/10.3390/appliedchem6020024 - 2 Apr 2026
Viewed by 335
Abstract
Industrial wastewater containing heavy metals such as iron (Fe) and copper (Cu) remains a major environmental concern in Malaysia, since industrial effluents significantly contribute to national water pollution loads. Without proper treatment, these contaminants can accumulate in the ecosystem and pose long term [...] Read more.
Industrial wastewater containing heavy metals such as iron (Fe) and copper (Cu) remains a major environmental concern in Malaysia, since industrial effluents significantly contribute to national water pollution loads. Without proper treatment, these contaminants can accumulate in the ecosystem and pose long term risks to human health and aquatic life. This study evaluates the performance, sludge characteristics, and cost implications of alkaline precipitation using sodium hydroxide (NaOH) and calcium oxide (CaO) in the presence and absence of a polymeric flocculant (SW204) for heavy metal removal. Experimental findings reveal that both NaOH and CaO effectively removed heavy metals, where NaOH achieved removal efficiencies of 91.6% for Fe and 93.5% for Cu, while CaO removed 98.9% of Fe and 99.17% of Cu. The addition of polymer improved the treatment efficiency where removal up to 99.73% Fe and 99.80% Cu was achieved with the CaO and polymer system. Settling time improved drastically from 30 min when using NaOH to 2 min when using CaO and the polymer system, indicating the formation of denser and more compact flocs. The specific gravity and sludge weight also increased by approximately 4% with polymer addition, which may influence the disposal costs. Economic analysis revealed that CaO treatment is substantially more cost-effective than NaOH, yielding savings of approximately RM 15.77 per m−3 of effluent treated. Therefore, the combination of CaO and polymers provided the best balance of removal efficiency, settling performance, and cost reduction. The findings support the use of CaO-based systems as sustainable, high-efficiency alternatives for industrial wastewater treatment, all of which aligns with UN Sustainable Development Goals 6 (Clean Water and Sanitation) and 12 (Responsible Consumption and Production). Full article
(This article belongs to the Special Issue Women’s Special Issue Series: AppliedChem)
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37 pages, 2913 KB  
Review
Non-Precious Electrocatalysts for Alkaline Oxygen Evolution: Transition Metal Compounds, Carbon Supports, and Metal-Free Systems
by Kristina Radinović, Aleksandar Mijajlović, Dušan Mladenović, David Tomić, Ana Nastasić, Dalibor Stanković and Jadranka Milikić
Processes 2026, 14(7), 1085; https://doi.org/10.3390/pr14071085 - 27 Mar 2026
Viewed by 704
Abstract
The oxygen evolution reaction (OER), a key half-reaction in electrochemical water splitting, is limited by sluggish multi-electron transfer kinetics, starting extensive research into efficient, low-cost nanoscale electrocatalysts, particularly those based on nickel, cobalt, and iron, as well as mixed-metal, hybrid, and heteroatom-doped carbon-based [...] Read more.
The oxygen evolution reaction (OER), a key half-reaction in electrochemical water splitting, is limited by sluggish multi-electron transfer kinetics, starting extensive research into efficient, low-cost nanoscale electrocatalysts, particularly those based on nickel, cobalt, and iron, as well as mixed-metal, hybrid, and heteroatom-doped carbon-based metal-free systems, as presented here. Ni- and Co-based electrocatalysts show high efficiency for alkaline OER due to optimized nanostructures, surface modifications, heterostructure design, and multi-metal doping, which enhance activity, stability, and electronic properties. Their performance relies on precise atomic-level control of structure and synergistic interactions, enabling them to approach or rival noble-metal catalysts. Iron-based electrocatalysts are also promising due to their abundance, low cost, and flexible redox chemistry, forming active iron oxyhydroxide species during operation; however, their low conductivity requires structural and electronic optimization. Beyond Fe, Ni, and Co, copper-based compounds, zeolitic imidazolate framework-derived structures, and manganese phosphide–cerium oxide composites offer enhanced oxygen vacancies, tunable structures, and strong interfacial synergy. Furthermore, heteroatom-doped carbon materials incorporating nitrogen, phosphorus, or sulfur improve catalytic activity by modifying electronic structure, creating active sites, and enhancing charge transfer. Overall, careful control of composition, structure, and electronic properties enables the development of efficient, durable, and scalable noble-metal-free catalysts for OER. Full article
(This article belongs to the Special Issue Feature Review Papers in Section "Chemical Processes and Systems")
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20 pages, 2732 KB  
Article
Fe3O4@LDH Hybrids as Drug Delivery Systems for Meloxicam: A Physical–Chemical Characterization and In Vitro Study
by Marcella Bini, Maria Cristina Mozzati, Deborah Fabris, Vittorio Berbenni, Giovanna Bruni, Lauretta Maggi, Silvia Pisani and Valeria Friuli
Appl. Sci. 2026, 16(6), 2853; https://doi.org/10.3390/app16062853 - 16 Mar 2026
Viewed by 292
Abstract
Magnetic nanoparticles represent the next-generation drug delivery systems, enabling drug targeting to specific organs without adverse effects on the body and with a controlled release rate. Their strengths are represented by biocompatibility, low cost, and easy drug loading; some drawbacks are aggregation and [...] Read more.
Magnetic nanoparticles represent the next-generation drug delivery systems, enabling drug targeting to specific organs without adverse effects on the body and with a controlled release rate. Their strengths are represented by biocompatibility, low cost, and easy drug loading; some drawbacks are aggregation and poor stability in biological media. In the present work, we synthesized magnetic core–shell structures with a magnetite core coated with layered double hydroxides (LDHs) based on Mg2+ or Zn2+ and Al3+ ions and loaded with meloxicam, a poorly water-soluble anti-inflammatory drug. Several syntheses have been attempted to obtain iron oxides based on the only magnetite phase. The combined use of different characterization techniques allowed us to reveal that the best product, showing the crucial room temperature superparamagnetism and a good level of compositional uniformity, was obtained from co-precipitation in nitrogen flow. The next LDH coating was successful, even if the hybrids showed the occurrence of aggregation. The drug was mainly adsorbed onto the LDH surfaces, as shown by the X-ray diffraction and Infrared Spectroscopy techniques. The loaded meloxicam amount was low, but the subsequent release into simulated body fluid could be prolonged for 4 days. Our study provides a proof of concept about the importance of a thorough characterization of the nanocomposite hybrids and their possible use for tricky drugs, such as those of class II of the Biopharmaceutical Classification System. Full article
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21 pages, 11151 KB  
Article
Investigating the Role of Ferrous Ions in Depressing Calcite to Achieve Selective Rhodochrosite Flotation: Surface Chemistry and Experimental Insights
by Xiao Meng, Yanhai Shao, Hongqin Chen, Xinru Jia, Hong Lin, Chengxiang Li and Jinhui Li
Molecules 2026, 31(5), 896; https://doi.org/10.3390/molecules31050896 - 8 Mar 2026
Viewed by 436
Abstract
Modulating surface characteristics via metal ions has proven to be a successful approach to enhance the flotation efficiency of carbonates. Consequently, this research thoroughly examines how ferrous ions (Fe2+) influence the selective separation of rhodochrosite from calcite. Flotation experiments revealed that [...] Read more.
Modulating surface characteristics via metal ions has proven to be a successful approach to enhance the flotation efficiency of carbonates. Consequently, this research thoroughly examines how ferrous ions (Fe2+) influence the selective separation of rhodochrosite from calcite. Flotation experiments revealed that at pH 9.0, Fe2+ strongly depressed calcite flotation (recovery < 20%) while exerting a negligible influence on the floatability of rhodochrosite (recovery > 75%), enabling effective selective separation. To elucidate the underlying mechanism, contact angle measurements, zeta potential analysis, ToF-SIMS, SEM-EDS, XPS and Visual MINTEQ solution chemistry calculations were employed to characterize mineral surface properties. The results demonstrate that Fe2+ undergoes chemisorption onto the calcite surface, inducing the formation of a dense, uniform iron hydroxide layer. This layer creates a stable hydrophilic barrier that inhibits collector adsorption. In contrast, only a thin, discontinuous layer forms on the rhodochrosite surface, which is insufficient to hinder collector interaction. These findings reveal the intrinsic mechanism of selective interfacial regulation by ferrous ions, providing a new theoretical basis for the flotation separation of refractory carbonate minerals. Full article
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17 pages, 4698 KB  
Article
Deep Eutectic Solvent Based on Choline Hydroxide for Advanced Aqueous Lubrication
by Francisco J. Carrión-Vilches, Ana Eva Jiménez, Paloma Mostaza, María-Dolores Bermúdez and María-Dolores Avilés
Lubricants 2026, 14(3), 106; https://doi.org/10.3390/lubricants14030106 - 28 Feb 2026
Viewed by 1672
Abstract
A novel deep eutectic solvent (DES) formulated from choline hydroxide has been investigated as an additive for advanced aqueous lubrication. Comprehensive characterization of the DES enabled the determination of its viscosity, wettability, and key spectroscopic features, providing insight into its physicochemical behavior. The [...] Read more.
A novel deep eutectic solvent (DES) formulated from choline hydroxide has been investigated as an additive for advanced aqueous lubrication. Comprehensive characterization of the DES enabled the determination of its viscosity, wettability, and key spectroscopic features, providing insight into its physicochemical behavior. The tribological performance of the water-based lubricants was evaluated using a pin-on-disc configuration with a stainless steel–sapphire tribopair. The resulting friction and wear data demonstrate a significant improvement in performance, particularly for the lubricant containing 10 wt.% DES, which exhibited the most favorable reduction in wear rate, achieving an 80% decrease compared to water. Electrochemical measurements, together with surface analysis by Raman microscopy, confirmed the formation of various iron oxide phases on the wear track that influence tribological performance. These oxides contribute to the development of a protective tribolayer that enhances the overall tribological response. Complementary X-ray-based analytical techniques (EDX and XPS) further substantiated the presence, composition, and stability of this tribolayer. Therefore, the study highlights the potential of the choline hydroxide-based DES as an effective component for formulating novel water-based lubricants. Full article
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21 pages, 4441 KB  
Review
Iron Production by the Use of Molten Salt Electrolysis
by Pooria Mohammadi, Elham Mehrdadian, Hossein Aghajani and Marek Wojnicki
Metals 2026, 16(2), 202; https://doi.org/10.3390/met16020202 - 10 Feb 2026
Viewed by 1153
Abstract
Steel is a fundamental structural material; however, its production poses significant environmental challenges, accounting for 4–5% of global carbon dioxide emissions. With an average carbon footprint of 1.9 tons of CO2 per ton of steel produced, the industry urgently requires sustainable [...] Read more.
Steel is a fundamental structural material; however, its production poses significant environmental challenges, accounting for 4–5% of global carbon dioxide emissions. With an average carbon footprint of 1.9 tons of CO2 per ton of steel produced, the industry urgently requires sustainable alternatives. This research investigates electrolysis as a low-carbon substitute, categorizing these technologies by operating temperature: low-temperature aqueous hydroxide electrolysis (AHE), medium-temperature molten salt electrolysis (MSE), and high-temperature molten oxide electrolysis (MOE). In the MOE process, metal oxides decompose into molten metal and oxygen using inert (neutral) anodes. The findings indicate that iron oxide reduction in molten systems follows a stepwise mechanism: Fe2O3Fe3O4FeOFe. Key parameters, including current efficiency, applied voltage, and overpotential, significantly dictate overall energy efficiency. Furthermore, increasing the temperature and reducing the viscosity of the molten salt accelerates the reaction by facilitating oxygen ion transport. Finally, the presence of calcium oxide (CaO) on the cathode was found to shorten the reduction path and accelerate the process through the formation of calcium ferrite (Ca2Fe2O5). Full article
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14 pages, 3779 KB  
Article
Defect Repair and Valence Restoration: A Facile Hydrothermal Strategy for Regenerating High-Performance LiFePO4 Cathodes from Spent Batteries
by Jinyu Tan, Xiaotao Wang, Wei Li, Shixiang Sun, Jingwen Cui, Yingqun Li, Yidan Zhang, Yukun Zhang, Yuan Zhao, Yan Cao and Chao Huang
Inorganics 2026, 14(2), 48; https://doi.org/10.3390/inorganics14020048 - 4 Feb 2026
Viewed by 2050
Abstract
With the increasing deployment of lithium iron phosphate (LiFePO4) batteries in electric vehicles and energy storage systems, the recycling of these materials has become an urgent necessity. Specifically, the reclamation of lithium iron phosphate cathode materials presents a significant challenge in [...] Read more.
With the increasing deployment of lithium iron phosphate (LiFePO4) batteries in electric vehicles and energy storage systems, the recycling of these materials has become an urgent necessity. Specifically, the reclamation of lithium iron phosphate cathode materials presents a significant challenge in the recycling process. In this study, we proposed an efficient low-temperature hydrothermal direct regeneration method aimed at repairing lithium vacancies and Fe/Li inversion defects in spent lithium iron phosphate resulting from prolonged cycling. By using this method, spent lithium iron phosphate was successfully regenerated through a hydrothermal process conducted at 80 °C for 6 h, utilizing hydrazine hydrate (N2H4·H2O) as a potent reducing agent and lithium hydroxide (LiOH·H2O) as the lithium source. X-ray diffraction (XRD) analysis, coupled with Rietveld refinement, revealed a substantial reduction in the concentration of Fe/Li anti-site defects in the spent material, decreasing from 8.8% to 3.3% following regeneration. Consequently, the electrochemical performance was significantly restored. The initial specific discharge capacity increased from 118.0 mAh·g−1 to 150.3 mAh·g−1, and the capacity retention after 100 cycles (at 1 C) improved from 67.5% to 90.7%. The hydrothermal regeneration process introduced in this work effectively repairs the material structure and restores the active valence state of iron, thereby significantly enhancing lithium-ion diffusion and electron transport capabilities. This approach constitutes a technically viable solution for the efficient, environmentally friendly, and cost-effective recycling of spent lithium-ion batteries. Full article
(This article belongs to the Section Inorganic Materials)
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16 pages, 2427 KB  
Article
Fabrication of Activated Carbon@NiFe-Layered Double Hydroxides/Polyether Sulfone Nanocomposite Beads for the Adsorptive Removal of Trace Cadmium (Cd2+) and Lead (Pb2+) from Wastewater
by Raphael N. Biata, Tshimangadzo S. Munonde, Denga Ramutshatsha-Makhwedzha and Edward N. Nxumalo
J. Compos. Sci. 2026, 10(2), 68; https://doi.org/10.3390/jcs10020068 - 30 Jan 2026
Viewed by 556
Abstract
The removal of toxic trace metals such as cadmium (Cd2+) and lead (Pb2+) from wastewater is critical due to their persistence, bioaccumulation, and adverse health effects. In this study, a novel composite adsorbent was synthesized by integrating activated carbon [...] Read more.
The removal of toxic trace metals such as cadmium (Cd2+) and lead (Pb2+) from wastewater is critical due to their persistence, bioaccumulation, and adverse health effects. In this study, a novel composite adsorbent was synthesized by integrating activated carbon with nickel–iron-layered double hydroxides (NiFe-LDH) and immobilizing the resulting nanocomposite within Polyether sulfone (PES) beads to improve stability, handling, and recyclability. The material was evaluated under varying pH, initial metal concentration, and contact time conditions. The adsorption behavior was investigated using four isotherm models and two kinetic models. The composite beads exhibited maximum adsorption capacities of 1.784 mg g−1 for Cd2+ and 5.882 mg g−1 for Pb2+. The Cd2+ adsorption followed the Langmuir isotherm model (R2 = 0.995), indicating a homogeneous monolayer adsorption, whereas Pb2+ adsorption was best described by the Freundlich model (R2 = 0.955), suggesting heterogeneous surface interactions and multiple binding sites. The kinetic analysis showed that the adsorption of both metals followed a pseudo-second-order model, supporting chemisorption as the dominant rate-controlling mechanism. The AC@NiFe-LDH/PES beads demonstrated high efficiency, structural integrity, and ease of recovery over multiple cycles, highlighting their potential as a sustainable and environmentally friendly adsorbent for trace metal removal from contaminated water. Full article
(This article belongs to the Section Nanocomposites)
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40 pages, 5340 KB  
Review
Emerging Electrode Materials for Next-Generation Electrochemical Devices: A Comprehensive Review
by Thirukumaran Periyasamy, Shakila Parveen Asrafali and Jaewoong Lee
Micromachines 2026, 17(1), 106; https://doi.org/10.3390/mi17010106 - 13 Jan 2026
Cited by 2 | Viewed by 855
Abstract
The field of electrochemical devices, encompassing energy storage, fuel cells, electrolysis, and sensing, is fundamentally reliant on the electrode materials that govern their performance, efficiency, and sustainability. Traditional materials, while foundational, often face limitations such as restricted reaction kinetics, structural deterioration, and dependence [...] Read more.
The field of electrochemical devices, encompassing energy storage, fuel cells, electrolysis, and sensing, is fundamentally reliant on the electrode materials that govern their performance, efficiency, and sustainability. Traditional materials, while foundational, often face limitations such as restricted reaction kinetics, structural deterioration, and dependence on costly or scarce elements, driving the need for continuous innovation. Emerging electrode materials are designed to overcome these challenges by delivering enhanced reaction activity, superior mechanical robustness, accelerated ion diffusion kinetics, and improved economic feasibility. In energy storage, for example, the shift from conventional graphite in lithium-ion batteries has led to the exploration of silicon-based anodes, offering a theoretical capacity more than tenfold higher despite the challenge of massive volume expansion, which is being mitigated through nanostructuring and carbon composites. Simultaneously, the rise of sodium-ion batteries, appealing due to sodium’s abundance, necessitates materials like hard carbon for the anode, as sodium’s larger ionic radius prevents efficient intercalation into graphite. In electrocatalysis, the high cost of platinum in fuel cells is being addressed by developing Platinum-Group-Metal-free (PGM-free) catalysts like metal–nitrogen–carbon (M-N-C) materials for the oxygen reduction reaction (ORR). Similarly, for the oxygen evolution reaction (OER) in water electrolysis, cost-effective alternatives such as nickel–iron hydroxides are replacing iridium and ruthenium oxides in alkaline environments. Furthermore, advancements in materials architecture, such as MXenes—two-dimensional transition metal carbides with metallic conductivity and high volumetric capacitance—and Single-Atom Catalysts (SACs)—which maximize metal utilization—are paving the way for significantly improved supercapacitor and catalytic performance. While significant progress has been made, challenges related to fundamental understanding, long-term stability, and the scalability of lab-based synthesis methods remain paramount for widespread commercial deployment. The future trajectory involves rational design leveraging advanced characterization, computational modeling, and machine learning to achieve holistic, system-level optimization for sustainable, next-generation electrochemical devices. Full article
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16 pages, 1763 KB  
Article
Adsorption of Phosphonates to Iron- or Aluminum-Based Flocculants in Wastewater Treatment
by Konrad Malk, Ramona Riedel, Christoph Hinz, Thomas Fischer and Marion Martienssen
Water 2026, 18(1), 116; https://doi.org/10.3390/w18010116 - 3 Jan 2026
Cited by 1 | Viewed by 813
Abstract
In this study, we investigated the impact of varying iron (Fe) and aluminum (Al) contents on the adsorption of phosphonates to activated sludge. Phosphonates originating from household applications account for up to 40% of the non-reactive dissolved phosphorus in domestic sewage treatment plants [...] Read more.
In this study, we investigated the impact of varying iron (Fe) and aluminum (Al) contents on the adsorption of phosphonates to activated sludge. Phosphonates originating from household applications account for up to 40% of the non-reactive dissolved phosphorus in domestic sewage treatment plants and thus can contribute to the eutrophication of water bodies. Although these substances are not readily degradable, substantial quantities, ranging from 40% to more than 90%, are removed by sludge adsorption. The results demonstrate a strong correlation between the adsorption of aminophosphonates and the Fe3+ content of the sludge. The maximum phosphonate loadings were 5.94 mmol g−1 Fe3+ for ATMP, 4.94 mmol g−1 Fe3+ for EDTMP, 4.74 mmol g−1 Fe3+ for DTPMP, and 2.25 mmol g−1 Fe3+ for glyphosate. In contrast to pure ferric hydride flocs, the adsorption of phosphonates was approximately threefold higher when the hydroxides were located within activated sludge flocs. It is concluded that native sludge flocs provide larger iron surfaces than ferric hydroxide alone. Based on the weight of the adsorbents, aluminum salts were four times less efficient than ferric salts. In sludge without ferric or aluminum hydroxides, phosphonate adsorption was negligible. Full article
(This article belongs to the Section Wastewater Treatment and Reuse)
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19 pages, 3591 KB  
Article
Comparison of the Effectiveness of Paper Strengthening with Gelatin, Klucel G, and Tylose Solutions in Combination with Deacidification Using Magnesium Hydroxide Nanoparticles
by Renata Wojech, Aleksandra Kwiatkowska, Grzegorz Cofta and Adam Wójciak
Materials 2026, 19(1), 126; https://doi.org/10.3390/ma19010126 - 30 Dec 2025
Viewed by 577
Abstract
The manuscript concerns modern methods of preserving historical papers and presents research focusing on the effectiveness of paper strengthening with gelatin, Klucel G, and Tylose solutions in combination with deacidification using magnesium hydroxide nanoparticles. The aim of these procedures is to extend the [...] Read more.
The manuscript concerns modern methods of preserving historical papers and presents research focusing on the effectiveness of paper strengthening with gelatin, Klucel G, and Tylose solutions in combination with deacidification using magnesium hydroxide nanoparticles. The aim of these procedures is to extend the durability of historical records on papers, which are an important part of humanity’s cultural heritage. Gelatin and Klucel G dissolved in propyl alcohol were used simultaneously with the dispersion of Mg(OH)2 nanoparticles, and Tylose dissolved in water was applied after deacidification in a separate step. The experiments were conducted on Whatman model papers, artificially acidified or covered with iron gall ink. The evaluation of the effectiveness was based on tests of breaking length, changes in the DPvisc of cellulose, and pH of the aqueous extracts. Additional information was provided by microscopic examinations (SEM-EDX-SE) and measurements of the optical properties of the tested papers before and after the application of strengthening agents. All the strengthening agents tested increased paper strength—Tylose to the greatest extent, followed by Gelatin, and Klucel G to the least extent. Model papers covered with Klucel G showed good dimensional stability. Gelatin-covered papers showed the greatest changes in optical properties. Full article
(This article belongs to the Section Advanced Nanomaterials and Nanotechnology)
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22 pages, 2912 KB  
Article
Influence of Humic Acid and Gypsum on Phosphorus Dynamics and Rice Yield in an Acidic Paddy Soil of Thailand
by Hartina, Tidarat Monkham, Worachart Wisawapipat, Patma Vityakon and Tanabhat-Sakorn Sukitprapanon
Soil Syst. 2026, 10(1), 3; https://doi.org/10.3390/soilsystems10010003 - 21 Dec 2025
Viewed by 998
Abstract
Managing phosphorus (P) in acidic paddy soils is crucial for sustaining rice yields. However, the effects of combined humic acid (HA) and flue gas desulfurization gypsum (FG), a by-product of coal-fired power plants, on P forms remain poorly understood. This study examined P [...] Read more.
Managing phosphorus (P) in acidic paddy soils is crucial for sustaining rice yields. However, the effects of combined humic acid (HA) and flue gas desulfurization gypsum (FG), a by-product of coal-fired power plants, on P forms remain poorly understood. This study examined P forms using a sequential extraction procedure and XANES spectroscopy following the application of HA, FG, and HA + FG. HA increased organic labile P, while FG and HA + FG promoted HCl-extractable Pi and humic Po, respectively. XANES data revealed that P associated with aluminum (Al) (hydr)oxides was dominant in acidic paddy soils. Brushite (CaHPO4·2(H2O)) accounted for 25% and 19% of total P in the FG- and HA + FG-treated soil, respectively. Iron (Fe)-bound P was absent in control and FG-treated soils but was present as strengite (FePO4·2H2O) in HA- and HA + FG-treated soils (23% and 30% of the total P, respectively). Inositol hexakisphosphate (IHP), a non-labile Po, was in HA- and HA + FG-treated soil (12% and 31% of the total P, respectively). Archerite (KH2PO4) was 40% and 20% of the total P in HA- and HA + FG-treated soil, respectively. HA alone is an effective soil amendment that enhances P cycling and availability by increasing organic P mineralization, boosting rice yield in acidic paddy soil. Full article
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28 pages, 2167 KB  
Article
Comprehensive Investigations on the Effects of Heat on “Illite–Zeolites–Geo-Polymers–Sand” Composites: Evolutions of Crystalline Structures, Elemental Distributions and Si/Al Environments
by Abdel Boughriet, Grégory Tricot, Bertrand Revel, Viviane Bout-Roumazeilles, Sandra Ventalon and Michel Wartel
Ceramics 2025, 8(4), 149; https://doi.org/10.3390/ceramics8040149 - 8 Dec 2025
Viewed by 806
Abstract
This research constitutes a novel experimental approach to valorizing an industrial by-product: the ‘brick’. Studies put emphasis on the importance of detailed structural characterization of brickminerals and their chemical evolution upon heating, contributing rationally to the design and development of new glass–ceramic forms [...] Read more.
This research constitutes a novel experimental approach to valorizing an industrial by-product: the ‘brick’. Studies put emphasis on the importance of detailed structural characterization of brickminerals and their chemical evolution upon heating, contributing rationally to the design and development of new glass–ceramic forms that would be suitable for efficiently encapsulating radio-nuclides. The brick used is a complex material composed of metakaolinite, illite, sand and impurities such as rutile and iron oxides/hydroxides. Raw brick was first activated with a range of sodium hydroxide concentrations, and, second, cured at different temperatures from 90 °C to 1200 °C. Alkali-brick frameworks gradually decomposed during the firing, and turned into crystalline ceramic phases (analcime and leucite) embedded inside an amorphous silica-rich phase. After each heating stage, the cured-brick sample was exhaustively characterized by using a variety of advanced analytical techniques, including powder X-ray diffraction, ESEM/EDS microscopy and 29Si-27Al-MAS-NMR spectroscopy. Ultra-high magnetic field NMR (28.2 T) was used to distinguish and quantify Al(IV), Al(V) and Al(VI) configurations, and to better follow distinctive changes in 27Al environments of brickminerals under thermal effects. Glass-ceramized brick exhibited high specific density (~2.6 g·cm−3), high compactness and good corrosion resistance under static, mild and aggressive conditions, attesting to its high solidification and chemical durability. Full article
(This article belongs to the Special Issue Advances in Ceramics, 3rd Edition)
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19 pages, 1275 KB  
Article
Sustainability of Managing Archaeological Iron Collections
by David Thickett, Patrycja Petrasz and Edith Joseph
Heritage 2025, 8(12), 502; https://doi.org/10.3390/heritage8120502 - 26 Nov 2025
Viewed by 661
Abstract
The sustainability of managing archaeological iron collections presents both environmental and economic challenges for heritage institutions. Energy-intensive climate control and rising operational costs necessitate evaluation of conservation treatments and preventive storage strategies. This study examines the environmental impacts of treatments commonly used for [...] Read more.
The sustainability of managing archaeological iron collections presents both environmental and economic challenges for heritage institutions. Energy-intensive climate control and rising operational costs necessitate evaluation of conservation treatments and preventive storage strategies. This study examines the environmental impacts of treatments commonly used for archaeological iron, including sodium hydroxide and sodium disulfite desalination, as well as emerging microbially derived “greener” approaches. Life cycle assessment (LCA) analyses quantify the global warming potential, toxicity, and energy requirements of these treatments. Preventive conservation strategies, including relative humidity (RH) control in storage and display, are assessed for energy efficiency and sustainability. Air exchange rates, dehumidifier performance, and silica gel replacement schedules were measured and modelled to estimate energy consumption and associated environmental impacts. Results highlight that chemical treatments contribute minimally to overall environmental burden, whereas operational energy demands for storage and display are significant. The findings provide evidence-based guidance for implementing more sustainable conservation practices for archaeological iron, balancing material preservation, resource efficiency, and environmental responsibility. Full article
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25 pages, 15657 KB  
Article
Zinc Kiln Slag Recycling Based on Hydrochloric Acid Oxidative Leaching and Subsequent Metal Recovery
by Pavel Grudinsky, Ekaterina Vasileva and Valery Dyubanov
Sustainability 2025, 17(22), 10171; https://doi.org/10.3390/su172210171 - 13 Nov 2025
Viewed by 1170
Abstract
The limited availability of high-quality ore deposits and the environmental hazards of metallurgical wastes highlight the importance of developing resource-efficient metal recovery technologies. Zinc kiln slag (ZKS), also known as Waelz slag, a by-product material enriched in non-ferrous metals, was processed through oxidative [...] Read more.
The limited availability of high-quality ore deposits and the environmental hazards of metallurgical wastes highlight the importance of developing resource-efficient metal recovery technologies. Zinc kiln slag (ZKS), also known as Waelz slag, a by-product material enriched in non-ferrous metals, was processed through oxidative HCl leaching with H2O2 as an oxidant. Thermodynamic simulation and laboratory experiments were applied to determine optimal leaching conditions to dissolve copper, zinc, and iron. Optimal leaching efficiency was achieved with consumptions of 0.8 g HCl and 0.1 g H2O2 per gram of ZKS, a liquid-to-solid (L/S) ratio of 5 mL/g, a temperature of 70 °C, and a duration of 180 min, which resulted in recoveries of 96.3% Cu, 93.6% Fe, and 76.8% Zn. The solid residue with 43.5 wt.% C is promising for reuse as a reductant material in pyrometallurgical processes. Copper and arsenic were separated from the leachate via cementation with iron powder, achieving recovery rates of 98.9% and 91.2%, respectively. A subsequent two-step iron precipitation produced ferric hydroxide with 52.2 wt.% Fe and low levels of impurities. As a result, the developed novel hydrochloric acid oxidative leaching and metal precipitation route for ZKS recycling provides an efficient and sustainable alternative to conventional treatment methods. Full article
(This article belongs to the Special Issue Sustainable Materials, Waste Management, and Recycling)
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