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Search Results (9,150)

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Keywords = fiber-reinforced

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15 pages, 40075 KB  
Article
Ablation of CFRP Modified with Copper and Calcium Hydroxyapatites by Femtosecond Laser Pulses for Further Material Cutting and Milling Applications
by Paulius Šlevas, Orestas Ulčinas, Sergej Orlov, Egidijus Vanagas, Anna Bilousova, Denys Baklan and Oleksiy Myronyuk
Polymers 2026, 18(11), 1284; https://doi.org/10.3390/polym18111284 (registering DOI) - 23 May 2026
Abstract
The interaction of femtosecond laser ultrashort pulses with carbon fiber-reinforced polymer (CFRP) based on epoxy resin modified with different ratios of copper hydroxyapatite (Cu-HAp) and calcium hydroxyapatite (Ca-HAp) was investigated. Ablation efficiency was examined for two CFRP groups containing 1 wt% and 5 [...] Read more.
The interaction of femtosecond laser ultrashort pulses with carbon fiber-reinforced polymer (CFRP) based on epoxy resin modified with different ratios of copper hydroxyapatite (Cu-HAp) and calcium hydroxyapatite (Ca-HAp) was investigated. Ablation efficiency was examined for two CFRP groups containing 1 wt% and 5 wt% Cu-HAp in the epoxy matrix, and in both cases, the maximum ablation efficiency was obtained at a fluence of about 6.4–7.5 J/cm2. The corresponding energy-specific volumes were slightly higher for 1 wt% Cu-HAp (6.95 μm3/μJ) and lower for 5 wt% Cu-HAp (6.26 μm3/μJ), and at higher fluence, the ablation efficiency decreased smoothly, indicating a limited optimum fluence window for a given CFRP composition. A similar behaviour was observed for epoxy compounds containing 5 wt% total hydroxyapatite, both for Cu-HAp:Ca-HAp = 75:25 and 50:50 mixtures, which showed nearly identical maxima of energy-specific volume around 6.06 μm3/μJ at 6.4 J/cm2. Epoxy resin without carbon fibers, loaded with 1 wt% and 5 wt% Cu-HAp, exhibited higher energy-specific volumes of about 9–10 μm3/μJ and 9–13 μm3/μJ, respectively, at around 10 J/cm2, followed by a decay of ablation efficiency at higher fluence. Finally, cutting and milling experiments on CFRP demonstrated acceptable surface quality and processing rates under femtosecond laser irradiation, confirming realistic prospects for advanced CFRP fabrication using optimized ablation conditions. Full article
(This article belongs to the Special Issue Fibre-Reinforced Polymer Laminates: Structure and Properties)
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21 pages, 7416 KB  
Article
Improved Damage Model of RC Columns Accounting for the Influence of Variable Axial Load
by Guangjun Sun, Zijian Chen and Bo Chen
Buildings 2026, 16(11), 2083; https://doi.org/10.3390/buildings16112083 (registering DOI) - 23 May 2026
Abstract
The aim of this study is to address the limitations of fixed parameters and poor adaptability in traditional damage models for damage assessment of reinforced concrete (RC) columns under variable axial load. An improved damage model considering the influence of variable axial load [...] Read more.
The aim of this study is to address the limitations of fixed parameters and poor adaptability in traditional damage models for damage assessment of reinforced concrete (RC) columns under variable axial load. An improved damage model considering the influence of variable axial load was proposed herein. Based on quasi−static tests of RC columns under variable axial load, a fiber finite element model was established, and its reliability was verified using experimental data. The limitations of classical damage models were systematically analyzed, and the quantitative relationship between core parameters and axial load ratio was derived via numerical simulation of multi−level axial load ratio working conditions, on the basis of which the traditional model was modified. The applicability of the improved model was evaluated through full factorial combination working conditions, and the quantitative correlation among damage indices, stiffness degradation, and load−bearing capacity degradation was established. The results indicate that the improved model addresses the limitation of fixed parameters of traditional models, maintains stable calculation accuracy for circular RC columns under the investigated ranges of axial load ratio, shear−span ratio, and reinforcement ratio, and enables quantitative prediction of mechanical properties based on the damage index. Full article
(This article belongs to the Section Building Structures)
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25 pages, 34449 KB  
Article
Punching Shear Behavior of Reinforced Concrete Slabs with Sustainable Cementitious Blends and Discrete Steel Fibers
by Atared Salah Kawoosh, Ahid Zuhair Hamoodi, Mustafa Shareef Zewair and Kadhim Z. Naser
J. Compos. Sci. 2026, 10(6), 284; https://doi.org/10.3390/jcs10060284 (registering DOI) - 23 May 2026
Abstract
Punching shear failure in reinforced concrete RC slabs is one of the most significant and detrimental failure modes due to its sudden nature and its dependence on a complex interaction between concrete strength, the reinforcement, and the loading conditions. In recent years, there [...] Read more.
Punching shear failure in reinforced concrete RC slabs is one of the most significant and detrimental failure modes due to its sudden nature and its dependence on a complex interaction between concrete strength, the reinforcement, and the loading conditions. In recent years, there has been increasing interest in utilizing sustainable cementitious materials and steel fibers as a way of enhancing structural performance and improving the durability of concrete. The study aims to assess the structural behavior of RC slabs utilizing a partial cement substitution with limestone powder (LP) and granulated blast-furnace slag (GBFS), with the addition of steel fibers. Twelve RC slabs were examined under uniform concentric loading to analyze cracking behavior, load–deflection relationship, stiffness variation, and ultimate punching shear strength. The results demonstrated that using limestone powder (LP) had a significant impact on the crack distribution pattern and resulted in a slight reduction in initial stiffness, with the load-bearing capacity decreasing to approximately 55.8% of the control mixture at high replacement ratios. Due to a slower hydraulic reaction than with other mixtures, increasing additional granulated blast-furnace slag resulted in a decrease in crack resistance and relative deformation. With a load-bearing capacity of approximately 92.9% of the control mixture, a tertiary mixture of limestone powder and granulated blast-furnace slag (GBFS) demonstrated a better balance in structural behavior, leading to improved crack control while maintaining a sufficient level of load-bearing capacity. The steel fibers also significantly contributed to enhanced post-cracking behavior by decreasing crack width and improving the stress redistribution mechanism within the RC slab. This led to increased punching shear resistance and enhanced energy absorption, with the ultimate load increased to 119 kN compared to the control mixture. Overall, the findings show that combining sustainable cementitious materials with steel fibers can effectively improve punching shear performance and enhance the efficiency and durability of reinforced concrete. Full article
(This article belongs to the Special Issue Concrete Composites in Hybrid Structures)
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22 pages, 8217 KB  
Article
Mechanical Behavior of Carbon Fiber Textile-Reinforced Engineered Cementitious Composite Under Off-Axis Tension: Experimental and Theoretical Investigation
by Shuiming Yin, Fahram Ayar, Zhirui An, Lan Zhang, Yanchao Wang and Xiaoli Xu
Buildings 2026, 16(11), 2069; https://doi.org/10.3390/buildings16112069 - 22 May 2026
Abstract
Carbon fiber textile-reinforced engineered cementitious composite (CTR-ECC) is widely utilized in structural strengthening applications due to its advantages of low weight and high strength. A comprehensive understanding of its mechanical behavior under off-axis tension is crucial for addressing the prevalent off-axis stress states [...] Read more.
Carbon fiber textile-reinforced engineered cementitious composite (CTR-ECC) is widely utilized in structural strengthening applications due to its advantages of low weight and high strength. A comprehensive understanding of its mechanical behavior under off-axis tension is crucial for addressing the prevalent off-axis stress states in engineering practice. This paper presents an experimental investigation on the off-axis tensile properties of CTR-ECC. Specimens were fabricated with four off-axis angles: 0°, 15°, 30°, and 45°. The study revealed three main findings: (1) Under axial (0°) loading, failure is characterized by yarn fracture and interface slip, whereas off-axis tension induces a stable progressive delamination failure in textile-reinforced ECC systems. (2) While CTR-ECC exhibits higher tensile strength than plain ECC at all angles, its strength decreases significantly as the off-axis angle increases (e.g., a 27.1% reduction at 15°). Off-axis layouts, however, substantially improve energy absorption, with strain energy density increasing by up to 368.4% at 30°. (3) A phenomenological constitutive model was developed, which can adequately capture the stress–strain response of CTR-ECC under various off-axis angles, with coefficients of determination (R2) exceeding 0.9 in all cases. These results provide important insights into the failure mechanisms and performance design of CTR-ECC under off-axis tension conditions. Full article
27 pages, 2581 KB  
Article
Influence of BFRP Strengthening Layout on the Performance of Damaged RC Beam–Column Joints
by Erica Magagnini and Elisa Bettucci
J. Compos. Sci. 2026, 10(6), 283; https://doi.org/10.3390/jcs10060283 - 22 May 2026
Abstract
Basalt fiber-reinforced polymer (BFRP) composites are increasingly considered as a sustainable alternative to traditional FRP systems for the strengthening of reinforced concrete (RC) structures, owing to their favorable mechanical properties, durability, and lower environmental impact. This study investigates the effectiveness of externally bonded [...] Read more.
Basalt fiber-reinforced polymer (BFRP) composites are increasingly considered as a sustainable alternative to traditional FRP systems for the strengthening of reinforced concrete (RC) structures, owing to their favorable mechanical properties, durability, and lower environmental impact. This study investigates the effectiveness of externally bonded BFRP strips for the strengthening of RC beam–column joints, with particular attention to the influence of strengthening layout on the structural response. An experimental program was carried out on full-scale RC beam–column joint specimens subjected to monotonic loading with load–unload cycles of increasing amplitude. Each specimen was first tested in its original configuration to induce controlled damage and subsequently strengthened using BFRP strips arranged according to two different layouts. This approach enabled a direct comparison between the behaviour of pre-damaged and retrofitted specimens and allowed the contribution of the BFRP reinforcement to be clearly identified. BFRP strengthening markedly improves joint performance, enhancing strength, ductility, and energy dissipation while limiting stiffness degradation. The results underline the critical role of the strengthening layout in governing the effectiveness of the composite system, as well as the influence of substrate cracking in the activation of the BFRP reinforcement. Full article
19 pages, 1698 KB  
Article
Enhanced Mechanical Properties of Epoxy/Microfibril Cellulose Composites via GPTMS Modification: Optimization and Microstructural Analysis
by Harianingsih Harianingsih, Deni Fajar Fitriyana, Nur Qudus, Januar Parlaungan Siregar, Ade Mundari Wijaya, Annisa Rifathin, Zarlina Zainuddin, Fitri Ayu Radini, Raden Setyo Adji Koesoemowidodo and Hosta Ardhyananta
J. Compos. Sci. 2026, 10(6), 282; https://doi.org/10.3390/jcs10060282 - 22 May 2026
Abstract
This study investigates the effect of 3-glycidoxypropyltrimethoxysilane (GPTMS) concentration on the mechanical, interfacial, and fracture behavior of epoxy/microfibrillated cellulose (MFC) composites derived from oil palm empty fruit bunch (OPEFB). GPTMS was incorporated at 1, 3, and 5 Phr to improve compatibility between hydrophilic [...] Read more.
This study investigates the effect of 3-glycidoxypropyltrimethoxysilane (GPTMS) concentration on the mechanical, interfacial, and fracture behavior of epoxy/microfibrillated cellulose (MFC) composites derived from oil palm empty fruit bunch (OPEFB). GPTMS was incorporated at 1, 3, and 5 Phr to improve compatibility between hydrophilic MFC and the hydrophobic epoxy matrix. Mechanical testing revealed that GPTMS concentration significantly influenced composite performance in a concentration-dependent manner, with 1 Phr GPTMS providing the most balanced reinforcement. At this concentration, tensile strength increased by 14.5% from 32.88 ± 3.61 MPa to 37.65 ± 1.42 MPa, while flexural strength improved by 5.55% from 70.24 ± 5.30 MPa to 74.14 ± 4.10 MPa compared with the unmodified composite. Tensile modulus also increased from 2.07 ± 0.06 GPa to 2.21 ± 0.16 GPa, accompanied by improved flexural modulus from 2.39 ± 0.12 GPa to 2.47 ± 0.21 GPa. SEM analysis revealed that the optimized formulation promoted more uniform MFC dispersion, improved interfacial integrity, reduced void formation, and enhanced fracture resistance through tortuous crack propagation, localized radial crack branching, and matrix tearing. In contrast, higher GPTMS concentrations (3 and 5 Phr) reduced mechanical efficiency, with flexural strength declining to 65.27 ± 5.33 MPa and 66.16 ± 4.23 MPa, respectively, due to increased fiber pull-out, interfacial heterogeneity, and more continuous crack propagation. FTIR analysis suggested possible silane-related interfacial modifications consistent with GPTMS incorporation, although these findings are interpreted as supportive rather than definitive evidence of grafting. Overall, the results demonstrate that moderate GPTMS incorporation (1 Phr) is the optimum strategy for enhancing epoxy/MFC composite performance, offering a practical pathway for developing sustainable lightweight bio-based composites with balanced strength, stiffness, and fracture resistance. This research contributes to SDG 12 (Responsible Consumption and Production) by promoting sustainable utilization of oil palm biomass waste for advanced engineering materials. Full article
(This article belongs to the Special Issue Recent Advancements in Mechanical Properties of Composites)
13 pages, 6438 KB  
Article
Effect of Vacuum Heat Treatment on Surface Hydrophobicity and Chemical Composition of Moso Bamboo for Natural Fiber Composites
by Zilu Liang, Haiyun Jiang and Yimin Tan
Polymers 2026, 18(11), 1276; https://doi.org/10.3390/polym18111276 - 22 May 2026
Abstract
To enhance the interfacial bonding between bamboo and the polymer matrix in natural fiber composites (NFCs), vacuum heat treatment was applied to moso bamboo strips at temperatures ranging from 140 to 180 °C with holding times of 4 and 6 h. The effects [...] Read more.
To enhance the interfacial bonding between bamboo and the polymer matrix in natural fiber composites (NFCs), vacuum heat treatment was applied to moso bamboo strips at temperatures ranging from 140 to 180 °C with holding times of 4 and 6 h. The effects of treatment conditions on the surface characteristics and chemical composition of bamboo were systematically investigated. Scanning electron microscopy (SEM), contact angle measurements, and Fourier transform infrared spectroscopy (FTIR) were employed to evaluate the changes in microstructure, surface wettability, and the main functional groups including α-cellulose, hemicellulose, and lignin. The results indicate that the severity of heat treatment (temperature–time combination) significantly influences the physicochemical properties of bamboo. Hemicellulose, which exhibited the lowest thermal stability, underwent pronounced degradation above 140 °C and showed the most substantial compositional variation. Although the relative contents of α-cellulose and lignin increased with increasing treatment severity, their absolute contents decreased. The vacuum environment was found to retard the degradation of α-cellulose to some extent. At 180 °C, severe disruption of the cell wall structure was observed, accompanied by the deformation and collapse of cell lumens. In addition, heat treatment increased the surface contact angle, indicating enhanced hydrophobicity, with temperature exerting a more pronounced effect than treatment time. FTIR analysis revealed a marked reduction in the intensity of the C=O stretching vibration of hemicellulose (~1730 cm−1) and the O–H stretching vibration (~3400 cm−1), while the aromatic structure of lignin remained relatively stable. Overall, vacuum heat treatment effectively enhanced the surface hydrophobicity of bamboo, providing a theoretical basis and technical support for the development of bamboo-reinforced natural fiber composites. Full article
(This article belongs to the Section Polymer Fibers)
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18 pages, 941 KB  
Article
Research and Application of Carbon-Fiber-Reinforced PEEK Multi-Layer Composite Continuous Tubing
by Jian Zhou, Jinchang Wang, Hao Kong, Qun Fang and Shuqiang Shi
Processes 2026, 14(11), 1680; https://doi.org/10.3390/pr14111680 - 22 May 2026
Abstract
Addressing issues such as corrosion and the eccentric wear of metal tubing strings, low heating efficiency, and high operation and maintenance costs of lifting systems in heavy-oil extraction, core equipment comprising carbon-fiber-reinforced PEEK(Polyetheretherketone) multi-layer composite continuous tubing has been developed. This equipment integrates [...] Read more.
Addressing issues such as corrosion and the eccentric wear of metal tubing strings, low heating efficiency, and high operation and maintenance costs of lifting systems in heavy-oil extraction, core equipment comprising carbon-fiber-reinforced PEEK(Polyetheretherketone) multi-layer composite continuous tubing has been developed. This equipment integrates an embedded cable-laying system and an intelligent regulation module, establishing a rodless oil-extraction technology system suitable for heavy-oil reservoirs. This article systematically describes the process structure, preparation principle, core characteristics, and key parameters of this composite continuous tubing. By deriving an equivalent thermal-resistance model for the multi-layer structure and an unsteady-state heat-transfer equation, precise regulation of the wellbore temperature field is achieved. Combined with field tests at Well A in Jinghe Oilfield, the tubing’s effectiveness in reducing viscosity, increasing production, saving energy, and extending the operational cycle in heavy-oil extraction is verified. The results show that the carbon-fiber-reinforced PEEK composite continuous tubing possesses characteristics such as high strength, strong corrosion resistance, low friction, and high thermal insulation. When paired with a viscosity–temperature coupling regulation algorithm, the heating efficiency is improved by 40% compared to traditional electric heating rods. The efficiency ranges from 37% to 43% when the formation thermal conductivity fluctuates by ±20%. Field applications have achieved a 230% increase in daily oil production, a 30% reduction in system energy consumption, and an extension of the hot washing cycle to over 180 days. The development of this tubing breaks through the technical bottleneck of traditional metal tubing, providing a new material solution for the efficient and intelligent development of heavy-oil extraction, and has broad promotional value. Full article
(This article belongs to the Special Issue Thermal Fluid Systems in Mechanical Engineering)
22 pages, 5333 KB  
Article
Effects of Fiber Orientation, Thermal Post-Curing, and Corrosive Environment on the Mechanical Properties of CFRP Laminates
by Štefan Kender, Janette Brezinová, Štefan Novotný and Petra Bejdová
Polymers 2026, 18(11), 1270; https://doi.org/10.3390/polym18111270 - 22 May 2026
Abstract
Carbon fiber-reinforced polymer (CFRP) composites are widely used in engineering applications due to their high strength-to-weight ratio and corrosion resistance. However, their mechanical performance depends strongly on laminate architecture, processing conditions, and environmental exposure. This study investigates the effects of fiber orientation, thermal [...] Read more.
Carbon fiber-reinforced polymer (CFRP) composites are widely used in engineering applications due to their high strength-to-weight ratio and corrosion resistance. However, their mechanical performance depends strongly on laminate architecture, processing conditions, and environmental exposure. This study investigates the effects of fiber orientation, thermal post-curing, and corrosive SO2 atmosphere on the mechanical properties of CFRP laminates. Three-layer carbon/epoxy laminates with 90°, 45°, and [90°/45°/90°] fiber orientations were manufactured by vacuum-assisted lamination. Selected specimens were post-cured at 80 °C for 10 h and exposed to sulfur dioxide according to ISO 3231. Tensile and Charpy impact tests showed that the 90° laminate exhibited the highest tensile strength (484 MPa), whereas the 45° laminate showed the lowest value due to shear-dominated load transfer. Post-curing increased tensile strength by approximately 10–30%, while exposure to the corrosive environment reduced both tensile strength and impact toughness. The observed behavior was associated with differences in load-transfer mechanism, possible increased degree of cure and/or residual stress relaxation after post-curing, and degradation of the epoxy–matrix and fiber–matrix interface after SO2 exposure. The results demonstrate that suitable selection of laminate architecture and thermal treatment can significantly improve the durability of CFRP structures intended for aggressive environments. Full article
19 pages, 3188 KB  
Article
Investigation of Fatigue Failure and Electrical Insulation Properties of Glass Fiber-Reinforced Epoxy Resin (EPGF) Composites Under Different Temperatures
by Bowen Xu, Jinghan Wang, Chenglu Wang and Chen Cao
Energies 2026, 19(11), 2497; https://doi.org/10.3390/en19112497 - 22 May 2026
Abstract
This study investigates the influence of temperature on the bending properties, fatigue life, and breakdown voltage of glass fiber/epoxy composites (EPGF). The three-point bending tests were conducted at room temperature (RT) and 60 °C, and the bending fatigue tests were carried out under [...] Read more.
This study investigates the influence of temperature on the bending properties, fatigue life, and breakdown voltage of glass fiber/epoxy composites (EPGF). The three-point bending tests were conducted at room temperature (RT) and 60 °C, and the bending fatigue tests were carried out under three displacement amplitudes (0.80, 0.75, 0.70). At the same time, fatigue life prediction was conducted using the Weibull distribution fitting, microscopic structure analysis by scanning electron microscopy (SEM), and breakdown voltage tests in accordance with the GB/T1408-2006 standard. The results show that at 60 °C, the ultimate bending strength and flexural modulus of EPGF decreased by 52.67% and 65.45%, respectively. At high displacement amplitudes (S = 0.80, 0.75), 60 °C leads to a sharp rise in data dispersion with the coefficient of variation (CV) surging by 1.56 and 2.32 times separately. S and temperature exert a significant synergistic degradation effect on fatigue life, and the two-parameter Weibull distribution (R2 > 0.85) can well characterize the fatigue life of EPGF. In terms of dielectric properties, 60 °C reduces the initial breakdown voltage of EPGF by 4.23% (p < 0.05). Fatigue damage causes a continuous drop in breakdown voltage. At RT with 80% damage, the reduction rate increases from 16.28% to 26.95% as S rises, showing a synergistic characteristic between amplitude and fatigue damage. Moreover, 60 °C only affects the initial breakdown voltage and has no significant effect on the fatigue-induced decrease in breakdown voltage. SEM observations indicate that 60 °C induces matrix cracking, fiber curling and interfacial debonding in EPGF. This study provides key experimental data and theoretical support for the fatigue life prediction and insulation performance evaluation of EPGF under different temperature fatigue conditions. Full article
(This article belongs to the Special Issue Advanced Control and Monitoring of High Voltage Power Systems)
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19 pages, 3978 KB  
Article
A Source-Aware and Physically Interpretable Data-Driven Framework for Predicting Semi-Circular Bending (SCB) Fracture Energy of Fiber-Reinforced Asphalt Mixtures
by Wu Zeng, Zhiyou Ge, Lingyan Shan, Huanwang Liao, Qing Xiao and Xunqian Xu
Materials 2026, 19(10), 2172; https://doi.org/10.3390/ma19102172 - 21 May 2026
Abstract
Fiber-reinforced asphalt mixtures improve cracking resistance through fiber bridging, pull-out, and crack-path deflection, but their semi-circular bending (SCB) fracture energy is affected by coupled mixture, testing, and fiber-related variables. This study developed a source-aware and physically interpretable data-driven framework for predicting SCB fracture [...] Read more.
Fiber-reinforced asphalt mixtures improve cracking resistance through fiber bridging, pull-out, and crack-path deflection, but their semi-circular bending (SCB) fracture energy is affected by coupled mixture, testing, and fiber-related variables. This study developed a source-aware and physically interpretable data-driven framework for predicting SCB fracture energy using a literature-derived database containing 261 valid sample-level records from nine source groups. The database was constructed through semantic extraction, unit normalization, rule-based checking, manual verification, and source identifier (SourceID) tracking. Optimum asphalt content, air voids, test temperature, loading rate, fiber dosage, fiber length, diameter, elastic modulus, and tensile strength were used as input variables. Under sample-wise testing, the selected model achieved a coefficient of determination (R2) of 0.89, a root mean square error (RMSE) of 0.0470 kJ/m2, and a mean absolute error (MAE) of 0.0247 kJ/m2 for the full dataset, while the fiber-containing subset achieved R2 = 0.94, RMSE = 0.0194 kJ/m2, and MAE = 0.0103 kJ/m2. Source-aware validation showed higher prediction errors, indicating that cross-source generalization remains more challenging than internal sample-wise prediction. SHapley Additive exPlanations (SHAP) analysis identified temperature, fiber dosage, and fiber mechanical descriptors as dominant contributors, consistent with temperature-dependent viscoelasticity, fiber bridging, and pull-out mechanisms. The dosage–response analysis was restricted to the observed fiber-dosage range of 0–0.678%, providing a bounded screening tool rather than an extrapolative design equation. Full article
(This article belongs to the Special Issue Advanced Characterization of Fiber-Reinforced Composite Materials)
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23 pages, 3652 KB  
Article
Deconstructing Multi-Scale Hybrid Fiber-Reinforced Coarse Aggregate UHPC: From Pore Structure Tailoring to Cross-Scale Toughening
by Jiyang Wang, Yalong Wang, Lingbo Wang, Yu Peng, Qi Zhang, Jingwen Shi, Xianmo Xu and Shuyu Lin
Materials 2026, 19(10), 2171; https://doi.org/10.3390/ma19102171 - 21 May 2026
Abstract
Ultra-high-performance concrete incorporating coarse aggregates (UHPC-CA) exhibits pronounced multi-scale heterogeneity and staged damage evolution. However, existing single-scale reinforcement strategies often fail to address the complete micro-to-macro fracture process, leaving a critical research gap in achieving full-stage crack control. To address this, this study [...] Read more.
Ultra-high-performance concrete incorporating coarse aggregates (UHPC-CA) exhibits pronounced multi-scale heterogeneity and staged damage evolution. However, existing single-scale reinforcement strategies often fail to address the complete micro-to-macro fracture process, leaving a critical research gap in achieving full-stage crack control. To address this, this study introduces a novel cross-scale toughening strategy using hybrid steel fibers (SF) and calcium carbonate whiskers (CCW), and decouples the coupled influences of water-to-binder (W/B) ratio, coarse aggregate (CA), and multi-scale fibers via an orthogonal design. Mechanical properties, fiber dispersion, and pore structure are jointly characterized to establish structure–property relationships. An optimal composition (W/B = 0.32, CA = 18%, SF = 2%, CCW = 1%) is identified, achieving a balanced enhancement of strength and ductility. Results indicate that matrix densification is primarily controlled by W/B via pore refinement, while mechanical performance is governed by the interplay between fiber spatial uniformity and interfacial integrity; the roles of CA and CCW are clearly stress-state dependent. Furthermore, a novel cross-scale synergistic mechanism is revealed, in which micro-scale CCW regulates microcrack initiation and stabilizes the pre-peak response, whereas macro-scale SF dominates post-peak behavior through crack bridging and pull-out energy dissipation. This sequential activation enables a full-stage enhancement of tensile performance, shifting failure from brittle localization to pseudo-ductile multiple cracking. The findings provide a correlative framework for tailoring UHPC-CA through multi-scale hybrid reinforcement. Full article
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24 pages, 4002 KB  
Article
A Novel Cutting Force Prediction Model and Damage Analysis of Laser-Assisted Cutting CFRP at 135° Cutting Angle
by Xiaole Liu, Xianjun Kong, Han Cui, Minghai Wang, Xin Zhuang and Jianfeng Li
Crystals 2026, 16(5), 354; https://doi.org/10.3390/cryst16050354 - 21 May 2026
Abstract
Carbon fiber-reinforced polymer (CFRP) composites are widely employed in the aerospace industry due to their excellent properties such as high specific strength and corrosion resistance. However, the delamination and tearing of composites are prone to occur in the machining of CFRP, which significantly [...] Read more.
Carbon fiber-reinforced polymer (CFRP) composites are widely employed in the aerospace industry due to their excellent properties such as high specific strength and corrosion resistance. However, the delamination and tearing of composites are prone to occur in the machining of CFRP, which significantly affect its performance. The existing laser-assisted cutting model generally simplifies the machining process into high-temperature conventional cutting, and only reflects the thermal effect by modifying the material parameters. The core selective ablation characteristics of laser–CFRP interaction are completely ignored, and the unique mechanical behavior of bare fiber under a large cutting angle is not modeled, and the quantitative correlation between cutting force evolution and machining damage is lacking. In this study, an innovative method of partially exposing fibers is proposed to simulate laser-assisted machining. A micromechanical model is developed to analyze the removal mechanisms of different phases during CFRP processing, and a cutting force prediction model from the micro to macro scale is also established. At the micro-scale, a micromechanical model for fiber cutting in orthogonal machining of CFRP is constructed based on the elastic foundation beam theory. The results show that the proposed cutting force prediction model has high reliability, and the relative error between the predicted value and the experimental measured value is only 7.81%~8.99%. All experiments were repeated three times. Statistical analysis showed that the repeatability of the results was excellent. Compared with conventional cutting, laser-assisted cutting fundamentally changed the failure mode of the fiber from matrix-constrained crushing fracture to controllable free-end large-deflection bending fracture. This transformation leads to a smoother and more regular fiber fracture surface, which effectively inhibits fiber breakage, matrix tearing, and fiber–matrix interface debonding. Quantitative analysis confirms that under laser-assisted processing conditions, the matrix tearing length is positively linearly correlated with the cutting depth, cutting speed, and bare fiber length. Full article
(This article belongs to the Section Crystalline Metals and Alloys)
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16 pages, 5155 KB  
Article
Surface Glass Fiber Hybridization for Enhanced Low-Velocity Impact Resistance in CFRP T-Stiffened Panels
by Yuhuan Yuan, Yangsheng Gao, Debin Song, Wei Xi, Jia Huang and Jiali Tang
Polymers 2026, 18(10), 1259; https://doi.org/10.3390/polym18101259 - 21 May 2026
Abstract
This study systematically investigates the low-velocity impact response of aerospace-grade carbon-fiber-reinforced polymer (CFRP) T-stiffened panels. Through drop-weight impact tests at 20 J and 35 J energies and Cohesive Zone Model (CZM) numerical simulations, a comparative analysis was performed on two composite configurations: the [...] Read more.
This study systematically investigates the low-velocity impact response of aerospace-grade carbon-fiber-reinforced polymer (CFRP) T-stiffened panels. Through drop-weight impact tests at 20 J and 35 J energies and Cohesive Zone Model (CZM) numerical simulations, a comparative analysis was performed on two composite configurations: the pure CFRP baseline (Configuration A) and the hybrid configuration incorporating surface glass fiber layers (Configuration B). High-fidelity correlation between experimental and numerical results was achieved, validating the progressive damage evolution of the matrix and fiber constituents. The main findings demonstrate that the hybrid Configuration B exhibits significantly superior impact resistance compared to the monolithic CFRP Configuration A. The introduction of surface glass fiber layers produces a synergistic hybrid effect in the composite system. This surface layer acts as a protective buffer, effectively attenuating the impact load before it propagates to the underlying carbon fiber laminate. As a result, the hybrid structure absorbs more energy and effectively suppresses rapid crack propagation. Under 35 J impact energy, Configuration B avoids the brittle failure of the matrix observed in Configuration A, achieving a 24% increase in permanent energy absorption. This surface hybridization strategy provides an effective method for improving damage tolerance and preserving the structural integrity of advanced composite stiffened panels. Full article
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18 pages, 45483 KB  
Article
Friction and Wear Behavior of General Freight Train Composite Brake Shoes with Reinforced Steel Fibers
by Hengxi Wang, Xin Zhang, Guansong Chen, Jiazheng Song, José Manuel Martínez-Esnaola and Chun Lu
Machines 2026, 14(5), 573; https://doi.org/10.3390/machines14050573 - 21 May 2026
Abstract
High friction composite brake shoes containing reinforced steel fibers are now widely used in freight train tread braking systems. With the demand for higher transportation efficiency on railway lines with long steep slopes, it is necessary to explore the braking capabilities of existing [...] Read more.
High friction composite brake shoes containing reinforced steel fibers are now widely used in freight train tread braking systems. With the demand for higher transportation efficiency on railway lines with long steep slopes, it is necessary to explore the braking capabilities of existing general freight train high friction composite brake shoes under continuous braking conditions. In this paper, continuous braking tests at different speed levels were conducted using a friction and wear test rig. Through material characterization and interface damage analysis, it was found that reinforced steel fibers can exist as a contact platform at the brake shoe friction interface. Due to the strip-like morphology and high strength features of steel fibers, even after the steel fiber layer is fragmented, it can still promote the formation of a continuous contact platform with complex material composition on the surface, maintaining the progress of the braking process. For existing general freight train high friction composite brake shoes, at speeds up to 80 km/h, although the friction coefficient decreases to some extent, the wear rate maintains a relatively low range. When the speed increases to 100 km/h, the friction coefficient of the braking interface deteriorates severely, and the wear rate of the brake shoe increases sharply, seriously endangering braking safety. The research results reveal the evolution of wear behavior of high friction composite brake shoes containing reinforced steel fibers at different speed levels, providing theoretical support for exploring the braking capabilities and design optimization of brake shoes. Full article
(This article belongs to the Special Issue Research and Application of Rail Vehicle Technology)
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