Search Results (901)

A novel stainless steel with high Mn and Mo content (much higher than traditional stainless steel), designated CH241SS, was developed as a potential replacement for Cr-Mo-V alloy steel in the cold forging applications of precision industry. Through carbon reduction in an environmentally friendly manner and a two-stage heat treatment process, the hardness of as-cast CH241 was tailored from HRC 37 to HRC 29, thereby meeting the industrial specifications of cold-forged steel (≤HRC 30). X-ray diffraction analysis of the as-cast microstructure revealed the presence of a small amount of ferrite, martensite, austenite, and alloy carbides. After heat treatment, CH241 exhibited a dual-phase microstructure consisting of ferrite and martensite with dispersed Cr(Ni-Mo) alloy carbides. The CH241 alloy demonstrated excellent high-temperature stability. No noticeable softening occurred after 72 h for the second-stage heat treatment. Based on the mechanical and room-temperature tensile fatigue properties of CH241-F (forging material) and CH241-ST (soft-tough heat treatment), it was demonstrated that the CH241 stainless steel was superior to the traditional stainless steel 4xx in terms of strength and fatigue life. Therefore, CH241 stainless steel can be introduced into cold forging and can be used in precision fatigue application. The relevant data include composition design and heat treatment properties. This study is an important milestone in assisting the upgrading of the vehicle and aerospace industries. Full article

Non-uniform temperature fields are developed during the welding of studs in steel–concrete composite bridges. Due to uneven thermal expansion and reversible solid-state phase transformations between ferrite/martensite and austenite structures within the materials, residual stresses are induced, which ultimately degrades the mechanical performance of the structure. For a better understanding of the influence on steel–concrete composite bridges’ structural behavior by residual stress, accurate simulation of the spatio-temporal temperature distribution during stud welding under practical engineering conditions is critical. This study introduces a precise simulation method for temperature evolution during stud welding, in which the Gaussian heat source model was applied. The simulated results were validated by real welding temperature fields measured by the infrared thermography technique. The maximum error between the measured and simulated peak temperatures was 5%, demonstrating good agreement between the measured and simulated temperature distributions. Sensitivity analyses on input current and plate thickness were conducted. The results showed a positive correlation between peak temperature and input current. With lower input current, flatter temperature gradients were observed in both the transverse and thickness directions of the steel plate. Additionally, plate thickness exhibited minimal influence on radial peak temperature, with a maximum observed difference of 130 °C. However, its effect on peak temperature in the thickness direction was significant, yielding a maximum difference of approximately 1000 °C. The thermal influence of group studs was also investigated in this study. The results demonstrated that welding a new stud adjacent to existing ones introduced only minor disturbances to the established temperature field. The maximum peak temperature difference before and after welding was approximately 100 °C. Full article

Lead ferrite (Pb₂Fe₂O₅) is a promising multiferroic material that exhibits both ferroelectric and magnetic properties at room temperature. This study investigates how substituting niobium and adjusting the synthesis temperature affect the structural, morphological, and ferroelectric properties of lead ferrite thin films deposited via reactive magnetron sputtering. Niobium-substituted PFO films (Pb₂Fe_2(1−x)Nb_2xO₅), where x corresponds to Nb₂O₅ contents of 3 wt.%, 5 wt.% and 10 wt.%, were prepared for this study, and denoted as PFONb3, PFONb5 and PFONb10, respectively. X-ray diffraction analysis confirmed the formation of Nb-substituted PFO phases, while polarization–electric field measurements demonstrated an increase in remnant polarization (P_r), with higher Nb content reaching a maximum P_r of 65 µC/cm² at 10 wt.% Nb and a substrate temperature of 500 °C. Scanning electron microscopy and energy-dispersive spectroscopy revealed a uniform distribution of elements and a well-defined surface structure. These results highlight the need to fine tune synthesis parameters, such as temperature and substitution concentrations, to achieve optimal ferroelectric characteristics. Full article

With the gradual depletion of high-quality iron ore resources, global steel enterprises have shifted their focus to low-grade, high-impurity iron ores. Using low-grade iron ore to produce pellets for blast furnaces is crucial for companies to control production costs and diversify raw material sources. However, producing qualified pellets from limonite and other low-grade iron ores remains highly challenging. This study investigates the mechanism by which basicity affects the consolidation and reduction behavior of high-Al₂O₃ limonite pellets from a thermodynamic perspective. As the binary basicity of the pellets increased from 0.01 under natural conditions to 1.2, the compressive strength of the roasted pellets increased from 1100 N/P to 5200 N/P. The enhancement in basicity led to an increase in the amount of low-melting-point calcium ferrite in the binding phase, which increased the liquid phase in the pellets, thereby strengthening the consolidation. CaO infiltrated into large-sized iron particles and reacted with Al and Si elements, segregating the contiguous large-sized iron particles and encapsulating them with liquid-phase calcium ferrite. Calcium oxide reacts with the Al and Si elements in large hematite particles, segmenting them and forming liquid calcium ferrite that encapsulates the particles. Additionally, this study used thermodynamic analysis to characterize the influence of CaO on aluminum elements in high-aluminum iron ore pellets. Adding CaO boosted the liquid phase’s ability to incorporate aluminum, lessening the inhibition by high-melting-point aluminum elements of hematite recrystallization. During the reduction process, pellets with high basicity exhibited superior reduction performance. Full article

By applying different heat treatment processes (furnace cooling, air cooling, and water cooling), the stress–strain behavior of the localized interfacial region in weathering steel–stainless steel clad plates was investigated using nanoindentation, along with an analysis of interfacial microstructure formation and strengthening mechanisms. The results show that samples in the as-rolled (R), furnace-cooled (FC), air-cooled (AC), and water-cooled (WC) conditions exhibit distinct interfacial morphologies and local mechanical properties. A well-defined interfacial layer forms between the base and cladding materials, where a high density of dislocations, grain boundaries, precipitates, and nanoscale oxides significantly enhances interfacial strength, resulting in a yield strength (R_p0.2) much higher than that of either adjacent metal. Across the transition from weathering steel to stainless steel, the interfacial region consists of ferrite—interfacial layer—“new austenite”—stainless steel austenite. Its formation is predominantly governed by element diffusion, which is strongly influenced by the applied heat treatment. Variations in diffusion behavior significantly affect the microstructural evolution of the dual-phase transition zone at the interface, thereby altering the local mechanical response. Full article

Stainless steel, due to its exceptional comprehensive properties, has been widely adopted as the primary material for liquid cargo tank containment systems and pipelines in liquefied natural gas (LNG) carriers. However, challenges such as hot cracking, excessive deformation, and the deterioration of welded joint performance during stainless steel welding significantly constrain the construction quality and safety of LNG carriers. While conventional tungsten inert gas (TIG) welding can produce high-integrity welds, it is inherently limited by shallow penetration depth and low efficiency. Magnetic field-assisted TIG welding technology addresses these limitations by introducing an external magnetic field, which effectively modifies arc morphology, refines grain structure, enhances penetration depth, and improves corrosion resistance. In this study, TIG bead-on-plate welding was performed on 304 stainless steel plates, with a systematic investigation into the dynamic arc behavior during welding, as well as the microstructure and anti-corrosion properties of the deposited metal. The experimental results demonstrate that, in the absence of a magnetic field, the welding arc remains stable without deflection. As the intensity of the alternating magnetic field intensity increases, the arc exhibits pronounced periodic oscillations. At an applied magnetic field intensity of 30 mT, the maximum arc deflection angle reaches 76°. With increasing alternating magnetic field intensity, the weld penetration depth gradually decreases, while the weld width progressively expands. Specifically, at 30 mT, the penetration depth reaches a minimum value of 1.8 mm, representing a 44% reduction compared to the non-magnetic condition, whereas the weld width peaks at 9.3 mm, corresponding to a 9.4% increase. Furthermore, the ferrite grains in the weld metal are significantly refined at higher alternating magnetic field intensities. The weld metal subjected to a 30 mT alternating magnetic field exhibits the highest breakdown potential, the lowest corrosion rate, and the most protective passive film, indicating superior corrosion resistance compared to other tested conditions. Full article

The direct energy deposition (DED) metal additive manufacturing process enables rapid deposition and repair, providing an efficient approach to producing durable tool steel components. Here, 5 wt% Cr cold-work tool steel (Caldie) was developed by reducing carbon and chromium to suppress coarse carbide formation and by increasing molybdenum and vanadium to enhance dimensional stability. In this study, Caldie tool steel was fabricated via DED for the first time, and the effects of post-heat treatment on its hierarchical microstructure and mechanical properties were investigated and compared with those of wrought (reference) material. The as-built sample exhibited a mixed microstructure comprising lath martensite, retained austenite, polygonal ferrite, and carbide networks, which transformed into full martensite with fine carbides after heat treatment (DED-HT). The tensile strength of the DED Caldie material increased from 1340 MPa to 1949 MPa after heat treatment, demonstrating superior strength compared to other heat-treated, DED-processed high-carbon tool steels. Compared to DED-HT, the wrought material exhibited finer martensite, a more uniform Bain group distribution, and finer carbides, resulting in higher strength. This study provides insights into the effects of heat treatment on the hierarchical microstructure and mechanical behavior of Caldie tool steel manufactured by DED. Full article

Acetone detection is crucial for non-invasive health monitoring and environmental safety, so there is an urgent demand to develop high-performance gas sensors. Here, platinum (Pt)-functionalized layered flower-like nickel ferrite (NiFe₂O₄) sheets were efficiently fabricated via facile hydrothermal synthesis and wet chemical reduction processes. When the Ni/Fe molar ratio is 1:1, the sensing material forms a Ni/NiO/NiFe₂O₄ composite, with performance further optimized by tuning Pt loading. At 1.5% Pt mass fraction, the sensor shows a high acetone response (R_g/R_a = 58.33 at 100 ppm), a 100 ppb detection limit, fast response/recovery times (7/245 s at 100 ppm), and excellent selectivity. The enhancement in performance originates from the synergistic effect of the structure and Pt loading: the layered flower-like morphology facilitates gas diffusion and charge transport, while Pt nanoparticles serve as active sites to lower the activation energy of acetone redox reactions. This work presents a novel strategy for designing high-performance volatile organic compound (VOC) sensors by combining hierarchical nanostructured transition metal ferrites with noble metal modifications. Full article

This study proposes a novel air gap structure to enhance the sensitivity and saturation resistance of high-frequency current transformers (HFCTs) used in partial discharge (PD) detection for high-voltage equipment. While previous research has shown that air gaps can prevent core saturation, the impact of asymmetrical versus symmetrical air gaps has not been systematically analyzed. In this paper, we perform a detailed simulation-based comparison using Material 43 and Material 78 ferrite cores. The results show that asymmetrical air gaps significantly increase flux density and improve sensitivity compared with symmetrical designs, achieving a flux enhancement of up to 40%. A physical mechanism based on flux concentration and reduced fringing effects is proposed to explain these improvements. This study provides a new design strategy for HFCTs, enhancing their performance under high-current conditions and improving the reliability of online PD monitoring systems. Future work will involve experimental validation to further confirm these findings. Full article

Aluminum, boron, and titanium microalloyed into high-strength low-alloy boron steel exhibit a complex interplay, competing for nitrogen, with titanium demonstrating the highest affinity, followed by boron and aluminum. This competition affects the formation and distribution of nitrides, impacting the microstructure and mechanical properties of the steel. Titanium protects boron from forming BN and facilitates the nucleation of acicular ferrite, enhancing toughness. The segregation of boron to grain boundaries, rather than its precipitation as boron nitride, promotes the formation of martensite and thus the through-hardenability. Aluminum nitride is critical in controlling grain size through a pronounced pinning effect. In this study, we employ energy- and wavelength-dispersive X-ray spectroscopy and computer-aided particle analysis to analyze the phase content of 12 high-purity vacuum induction-melted samples. The primary objective of this study is to correctly describe the microstructural evolution in the Fe-Al-B-Ti-C-N system using the Calphad approach, with special emphasis on correctly predicting the dissolution temperatures of nitrides. A multicomponent database is constructed through the incorporation of available binary and ternary descriptions, employing the Calphad approach. The experimental findings regarding the solvus temperature of the involved nitrides are employed to validate the accuracy of the thermodynamic database. The findings offer a comprehensive understanding of the relative phase stabilities and the associated interplay among the involved elements Al, B, and Ti in the Fe-rich corner of the system. The type and size distribution of the stable nitrides in microalloyed steel have been demonstrated to exert a substantial influence on the properties of the material, thereby rendering accurate predictions of phase stabilities of considerable relevance. Full article

This article considers a fluxgate magnetometer (FM) that operates based on a new physical principle. The authors analyze how the alternating electric charge potential of a cylindrical metal electrode impacts the structure of a cylindrical permanent magnet made of composite-conducting ferrite. They demonstrate that this impact and permanent magnet structure initiate the emergence of polarons with oscillating magnetism. This causes significant changes in the entropy of indirect exchange and the related sublattice magnetism fluctuations that ultimately result in the generation of circularly polarized spin waves at the spin wave resonance frequency that are channeled and evolve in dielectric ferrite waveguides of the FM. It is demonstrated that these moving spin waves have an electrodynamic impact on the measuring FM coils on the macro-level and perform parametric modulation of the magnetic permeability of the waveguide material. This results in the respective variations of the changeable magnetic field, which is also registered by the measuring FM coils. The authors considered a generalized flow of the physical processes in the FM to obtain a detailed representation of the operating functions of the FM. The presented experimental results for the proposed FM in the field meter mode confirm its operating parameters (±40 μT—measurement range, 0.5 nT—detection threshold). The usage of a cylindrical metal electrode as a source of exciting electrical change instead of a conventional multiturn excitation coil can significantly reduce temperature drift, simplify production technology, and reduce the unit weight and size. Full article

The poor magnetic and magneto-optical properties of BiFeO₃, along with its significant lattice mismatch with silicon, have limited its application in silicon-based integrated magneto-optical devices. In this study, co-doping with Sr²⁺ and Ti⁴⁺ ions effectively transformed the trigonal structure of BiFeO₃ into a cubic phase, thereby reducing the lattice mismatch with silicon to 2.8%. High-quality, highly oriented, silicon-based cubic Sr,Ti:BiFeO₃ thin films were successfully fabricated using radio frequency magnetron sputtering. Due to the induced lattice distortion, the characteristic periodic spiral spin antiferromagnetic structure of BiFeO₃ was suppressed, resulting in a significant enhancement of the saturation magnetization of cubic Bi_0.5Sr_0.5Fe_0.5Ti_0.5O₃ (48.0 emu/cm³), compared to that of pristine BiFeO₃ (5.0 emu/cm³). Furthermore, the incorporation of Sr²⁺ and Ti⁴⁺ ions eliminated the birefringence effect inherent in trigonal BiFeO₃, thereby inducing a pronounced magneto-optical effect in the cubic Sr,Ti:BiFeO₃ thin film. The magnetic circular dichroic ellipticity (ψ_F) of Bi_0.5Sr_0.5Fe_0.5Ti_0.5O₃ reached an impressive 2300 degrees/cm. Full article

This study focuses on the structural and electrochemical behavior of the compound ZnLaFeO₄ as a negative electrode material for nickel–metal hydride (Ni-MH) batteries. The material was synthesized by a sol–gel hydrothermal method to assess the influence of lanthanum doping on the ZnFe₂O₄ spinel structure. X-ray diffraction revealed the formation of a dominant LaFeO₃ perovskite phase, with ZnFe₂O₄ and La₂O₃ as secondary phases. SEM analysis showed agglomerated grains with an irregular morphology. Electrochemical characterization at room temperature and a discharge rate of C/10 (full charge in 10 h) revealed a maximum discharge capacity of 106 mAhg⁻¹. Although La³⁺ doping modified the microstructure and slowed the activation process, the electrode exhibited stable cycling with moderate polarization behavior. The decrease in capacity during cycling is due mainly to higher internal resistance. These results highlight the potential and limitations of La-doped spinel ferrites as alternative negative electrodes for Ni-MH systems. Full article

Bismuth ferrite (BiFeO₃, BFO) is a promising multiferroic material, but its optoelectronic potential is limited by a wide bandgap and charge recombination. Here, we report the sol–gel synthesis of Co-doped BiFeO₃/Bi₂₅FeO₄₀ heterostructured nanopowders (x = 0.07, 0.15) alongside pristine BFO to explore Co doping and phase engineering as strategies to enhance their functional properties. Using X-ray diffraction (XRD) with Rietveld refinement, Fourier-transform infrared spectroscopy (FTIR), field-emission scanning electron microscopy (FE-SEM), UV-Vis spectroscopy, and dielectric analysis, we reveal a biphasic structure (rhombohedral R3c and cubic I23 phases) with tuned phase ratios (~73:27 for x = 0.07; ~76:24 for x = 0.15). Co doping induces lattice strain and oxygen vacancies, reducing the bandgap from 1.78 eV in BFO to 1.31 eV in BFO_0.15 and boosting visible light absorption. Dielectric measurements show reduced permittivity and altered conduction, driven by [Co²⁺-V₀^••] defect dipoles. These synergistic modifications, including phase segregation, defect chemistry, and nanoscale morphology, significantly enhance optoelectronic performance, making these heterostructures compelling for photocatalytic and photovoltaic applications. Full article

Permanent magnetic materials are essential for technological applications, with the majority of available magnets being either ferrites or materials composed of critical rare-earth elements, such as well-known Nd₂Fe₁₄B. The binary Fe₂P material emerges as a promising candidate to address the performance gap, despite its relatively low Curie temperature $T_C$ of 214 K. In this study, density functional theory was employed to investigate the effect of Si and Co substitution on the magnetic moments, magnetocrystalline anisotropy energy (MAE) and Curie temperature in ${\mathrm{Fe}}_{2-y}$Co_yP_1−xSi_x compounds. Our findings indicate that Si substitution enhances magnetic moments due to the increase in 3f-3f and 3f-3g interaction energies, which also contribute to higher $T_C$ values. Conversely, Co substitution leads to a reduction in magnetic moments, attributable to the inherently lower magnetic moments of Co. In all examined cases of different Si concentrations, such as hexagonally structured ${\mathrm{Fe}}_{2-y}$Co_yP, ${\mathrm{Fe}}_{2-y}$Co_yP_0.92Si_0.08 and ${\mathrm{Fe}}_{2-y}$Co_yP_0.84Si_0.16, Co substitution increases the Curie temperatures by augmenting 3g-3g exchange interaction energies. Both Si and Co substitutions decrease the magnetocrystalline anisotropy energy, resulting in the loss of the easy magnetization direction at higher Co contents. However, higher Si concentrations appear to confer resilience against the loss. In summary, Si and Co substitutions effectively modify the investigated magnetic properties. Nonetheless, to preserve a high MAE, the extent of substitution should be optimized. Full article