Search Results (244)

As the popularity of electric vehicles (EVs) continues to increase, the need for effective and efficient driveline lubricants and dielectric coolants has become crucial. Commercially used mineral oils or synthetic ester-based coolants, despite performing satisfactorily, are not environmentally friendly. The fatty esters of vegetable oils, after overcoming their shortcomings (like poor oxidative stability, higher viscosity, and pour point) through chemical modification, have recently been used as potential dielectric coolants in transformers. The benefits of natural esters, including a higher flash point, breakdown voltage, dielectric character, thermal conductivity, and most importantly, readily biodegradable nature, have made them a suitable and sustainable substitute for traditional coolants in electric transformers. Based on their excellent performance in transformers, research on their application as dielectric immersion coolants in modern EVs has been emerging in recent years. This review primarily highlights the beneficial aspects of natural esters performing dual functions—cooling as well as lubricating, which is necessary for “wet” e-motors in EVs—through a comparative study with the commercially used mineral and synthetic coolants. The adoption of natural fatty esters of vegetable oils as an immersion cooling fluid is a significant sustainable step for the battery thermal management system (BTMS) of modern EVs considering environmental safety protocols. Continued research and development are necessary to overcome the ongoing challenges and optimize esters for widespread use in the rapidly expanding electric vehicle market. Full article

This study investigates the surface modification of Ti-6Al-4V alloy through the electrical discharge machining (EDM) process to improve its suitability for orthopedic and dental implant applications. The analysis focused on evaluating the morphological, wettability, roughness, hardness, and biocompatibility properties of the modified surfaces. Samples were subjected to different dielectric fluids and polarities during EDM. Subsequently, optical microscopy, roughness measurements, Vickers microhardness, contact angle tests, and in vitro cytotoxicity assays were performed. The results demonstrated that EDM processing led to the formation of distinct layers on the sample surfaces, with surface roughness increasing under negative polarity by up to ~304% in Ra and 305% in Rz. Additionally, wettability measurements indicated that the modified surfaces presented a lower water contact angle, which suggests enhanced hydrophilicity. Moreover, the modified samples showed a significant increase in Vickers microhardness, with the highest value reaching 1520 HV in the recast layer, indicating improvements in the mechanical properties. According to ISO 10993-5, all treated samples were classified as non-cytotoxic, presenting RGR values above 75%, similar to the untreated Ti-6Al-4V alloy. Therefore, it is concluded that surface modification through the EDM process has the potential to enhance the properties and safety of biomedical implants made with this alloy. Full article

In the process of machining an aluminum matrix silicon carbide (SiCp/Al) composite material using wire electric discharge machining (WEDM), the thermal conductivity and dielectric properties of working fluid, such as discharge medium and cool carrier, directly determine the material removal rate (MRR) and surface roughness (R_a). In this paper, graphene-working fluid is innovatively used as working medium to optimize the discharge process due to its high thermal conductivity and field emission characteristics. The single-factor experiments show that graphene can increase the MRR by 11.16% and decrease the R_a by 29.96% compared with traditional working fluids. In order to analyze the multi-parameter coupling effect, an L16 (4⁴) orthogonal test is further designed, and the effects of the pulse width (T_on), duty cycle (DC), power tube number (PT), and wire speed (WS) on the MRR and R_a are determined using a signal-to-noise analysis. Based on a gray relational grade analysis, a multi-objective optimization model was established, and the priority of the MRR and R_a was determined using an AHP, and finally the optimal parameter combination (T_on = 22 μs, DC = 1:4, PT = 3, WS = 2) was obtained. Full article

Diffusiophoresis of a weakly charged dielectric droplet in a cylindrical pore is investigated theoretically in this study. The governing fundamental electrokinetic equations are solved with a patched pseudo-spectral method based on Chebyshev polynomials, coupled with a geometric mapping scheme to take care of the irregular solution domain. The impact of the boundary confinement effect upon the droplet motion is explored in detail, which is most profound in narrow channels. We found, among other things, that the droplet moving direction may reverse with varying channel widths. Enhanced motion-inducing double-layer polarization due to the presence of a nearby channel wall is found to be responsible for it. In particular, an interesting and seemingly peculiar phenomenon referred to as the “solidification phenomenon” is observed here at some specific critical droplet sizes or electrolyte strengths in narrow channels, under which all the droplets move at identical speeds regardless of their viscosities. They move like a rigid particle without the surface spinning motions and the induced interior recirculating vortex flows. As the corresponding shear rate is zero at this point, the droplet is resilient to undesirable exterior shear stresses tending to damage the droplet in motion. This provides a helpful guideline in the fabrication of liposomes in drug delivery in terms of the optimal liposome size, as well as in the microfluidic and nanofluidic manipulations of cells, among other potential practical applications. The effects of other parameters of electrokinetic interest are also examined. Full article

In this paper, results of comparative studies on the positive lightning impulse breakdown voltage (LIBV) and accelerating voltage (V_a) of six insulating liquids of different chemical composition are presented. This paper discusses the behavior of uninhibited naphthenic mineral oil (UMO), inhibited naphthenic mineral oil (IMO), natural ester (NE), synthetic ester (SE), and two modern dielectric fluids: bio-based hydrocarbon (BIO) and inhibited liquid produced using Gas-to-Liquids (GTL) technology. Measurements are taken in a point-to-sphere electrode system for two selected gap distances: 25 mm (which is suggested by the IEC 60897 standard) and 40 mm. After analyzing the obtained results, it is noted that positive LIBV does not differ significantly between the tested liquids. Noticeable differences are observed, however, for V_a. The lowest values of this parameter characterize ester liquids, which is consistent with the common knowledge in this field. In addition, the obtained values of LIBV and V_a are used to evaluate the maximum values of electric field intensity through the application of simulations for each specific case based on the finite element method. These simulations confirm that, for a given parameter, maximum electric field stress is on similar level, regardless of the gap distance. This proves that the breakdown and appearance of fast discharges are determined by specific field conditions. Full article

Microswimmers are key for unveiling new physical phenomena underlying their propulsion, especially when driven inside complex fluids. Liquid crystals are anisotropic complex fluids that feature long-range orientational order. The propulsion of non-charged dielectric particles can be accomplished in these systems by breaking the particles’ fore-aft symmetry thanks to anisotropies in the conductivity and dielectric permittivity parameters of the liquid crystal. Under the application of an AC electric field, asymmetric osmotic flows are generated to propel non-spherical particles, whose direction of motion depends on the orientational order of the liquid crystal molecules around the inclusions. This means that, by controlling the LC orientation, one will be able to steer driven colloidal inclusions. In this experimental work, we show that a homogeneous magnetic field that is able to control the orientation of the liquid crystal molecules also allows us to determine the direction of motion of driven particles without significant changes in the propulsion mechanism. Additionally, we show that a radial configuration of the magnetic field lines can be used to generate topological defects in the liquid crystal orientational field that attract colloidal particles, leading to their clustering as rotating mills. The generated clusters were tested to study the collective motion of particles, suggesting the presence of particle–particle interactions. Full article

The instability of a non-Newtonian dielectric fluid jet of power-law (P-L) type injected when streaming dielectric gas through porous media is examined using electrohydrodynamic (EHD) linear analysis. The interfacial boundary conditions (BCs) are used to derive the dispersion relation for both shear-thinning (s-thin) and shear-thickening (s-thick) fluids. A detailed discussion is outlined on the impact of dimensionless flow parameters. The findings show that jet breakup can be categorized into two instability modes: Rayleigh (RM) and Taylor (TM), respectively. For both fluids, the system in TM is found to be more unstable than that found in RM, and, for s-thick fluids, it is more unstable. For all P-L index values, the system is more unstable if a porous material exists than when it does not. It is demonstrated that the generalized Reynolds number (${Re}_n$), Reynolds number ($Re$), P-L index, dielectric constants, gas-to-liquid density, and viscosity ratios have destabilizing influences; moreover, the Weber number ($We$), electric field (EF), porosity, and permeability of the porous medium have a stabilizing impact. Depending on whether its value is less or more than one, the velocity ratio plays two different roles in stability, and the breakup length and size of P-L fluids are connected to the maximal growth level and the instability range in both modes. Full article

The early diagnosis of Alzheimer’s disease remains an unmet medical need due to the cost and invasiveness of current methods. Early detection would ensure a higher quality of life for patients, enabling timely and suitable treatment. We investigate microwave sensing for low-cost, non-intrusive early detection and assessment of Alzheimer’s disease. This study is based on the emerging evidence that the electromagnetic properties of cerebrospinal fluid are affected by abnormal concentrations of proteins recognized as early-stage biomarkers. We design a conformal six-element antenna array placed on the upper portion of the head, operating in the 500 MHz to 6.5 GHz band. It measures scattering response due to changes in the dielectric properties of intracranial cerebrospinal fluid. A multi-layer perceptron network extracts the diagnostic information. Data classification consists of two steps: binary classification to identify the disease presence and multi-class classification to evaluate its stage. The algorithm is trained and validated through controlled experiments mimicking various pathological severities with an anthropomorphic multi-tissue head phantom. Results support the feasibility of the proposed method using only amplitude data and lay the foundation for more extensive studies on microwave sensing for early Alzheimer’s detection. Full article

The purpose of this study is to examine the performance of a new cooling system whose mechanism is integrated with an immersion cooling system and a heat pipe mechanism. The study comprises an experimental test and a numerical analysis using the 1-D model. In the experiment, a metal heating block that simulated the pouch-type cell was used. It was composed of multiple heaters and thermal sensors, working as a heating model of the battery while observing the thermal behavior of the cell at the same time. The temperature of the heating block was influenced by the types of working fluid and wick structure, which are the key points of this system. Their role is to promote the heat exchange process by facilitating the evaporation and condensation processes. Their performance was evaluated based on different types of shapes and materials of wicks. The simulation model was designed and its feasibility verified with the experiment results. Furthermore, different types of dielectric working fluids and variations in porosities were examined through the simulation model, which are crucial to determining the characteristics of the wick structure. Full article

Energy storage stations (ESSs) need to be charged and discharged frequently, causing the battery thermal management system (BTMS) to face a great challenge as batteries generate a large amount of heat with a high discharge rate. Supercritical carbon dioxide (SCO₂) is considered a promising coolant because of its favorable properties, including non-flammability, high dielectric strength and low cost for the BTMS. The heat of a battery can be absorbed to a great extent if there is a small temperature rise because as the fluid temperature approaches a pseudo-critical temperature, the specific heat capacity of SCO₂ reaches its peak. In this study, a periodic model of the unit BTMS is established, and a numerical simulation is implemented to investigate the effects of different boundary conditions on the heat dissipation of a battery pack. The flow and heat transfer characteristics of SCO₂ in the liquid cold plate (LCP) of a battery pack with an extreme discharge rate are revealed. The results show that SCO₂ is more preferably used as a coolant compared to water in the same conditions. The maximum temperature and the temperature difference in the battery pack are reduced by 19.22% and 79.9%, and the pressure drop of the LCP is reduced by 40.9%. In addition, the heat transfer characteristic of the LCP is significantly improved upon increasing the mass flow rate. As the operational pressure decreases, the pressure drops of SCO₂ decrease in the LCP. Overall, the maximum temperature and the temperature difference in the battery pack and the pressure drops of the LCP can be effectively controlled by using a coolant made out of SCO₂. This study can provide a reference for the design of BTMSs in the future. Full article

The introduction of a new insulating oil or, for instance, a new type of insulation or sealing into a transformer necessitates tests for material compatibility. Compatibility tests of liquids with the structural internal materials of transformers are conducted to prevent undesired interactions between insulating fluids and the formation of products that could lead to the generation of undesirable ions, sediments, or chemical compounds that result in a reduction in the dielectric property performance of the fluid. This includes chemical reactions (hydrolysis, hydrogenation, oxidation, formation of sulfates or sulfides, etc.) and degradation, the formation of conductive suspensions, the generation of undesirable condensation, and alterations in other fluid properties, such as interfacial tension between oil and water, viscosity, flashpoint, etc. Changes must also not occur in the strength and hardness of gasket material, which could result in undesirable fluid leakage. This paper describes the novel methodology and results of several proposed tests, including the impact on oil viscosity, material hardness, FT-IR analysis of oils, partial discharges in different oils, dielectric properties, and more, conducted during compatibility and aging tests at 120 °C and 140 °C performed on materials used in particular distribution transformers being prepared for natural ester use. The results show notable differences in the behavior of insulating fluids and aged submerged materials. While mineral oils exhibit lower dissipation factors compared to natural esters, the latter demonstrate slower and less severe hardening effects on gaskets during high-temperature aging (e.g., Shore 35.25 in mineral oil vs. 21–22.5 in natural esters). The tensile strength of the tested cable ties decreased significantly (from 260 to approx. 60 N) in mineral oil but increased in natural ester (320 N/120 °C exposition). This study also highlights a novel insight into partial discharge mechanisms, where differences in viscosity, conductivity phenomena, and dielectric constants result in presented differences in inception voltages and prebreakdown activity. Full article

Accurate monitoring of sodium and potassium ions in biological fluids is crucial for diseases related to electrolyte imbalance. Low-dimensional materials such as carbon nanotubes can be used to construct biochemical sensors based on high-performance field effect transistor (FET), but they face the problems of poor device consistency and difficulty in stable and reliable operation. In this work, we mass-produced carbon nanotube (CNT) floating-gate field-effect transistor devices with high uniformity and consistency through micro-/nanofabrication technology to improve the accuracy and reliability of detection without the need for statistical analysis based on machine learning. By introducing waterproof hafnium oxide gate dielectrics on the CNT FET channel, we not only effectively protect the channel area but also significantly improve the stability of the sensor. We have prepared array sensing technology based on CNT FET that can detect potassium, sodium, calcium, and hydrogen ions in artificial cerebrospinal fluid. The detection concentration range is 10 μM–100 mM and pH 3–pH 9, with a sensitivity close to the Nernst limit, and exhibits selective and long-term stable responses. This could help achieve early diagnosis and real-time monitoring of central nervous system diseases, highlighting the potential of this ion-sensing platform for highly sensitive and stable detection of various neurobiological markers. Full article

Syntactic foams are a promising candidate for applications in marine, oil and gas industries in underwater cables and pipelines due to their excellent insulation properties. The effective transmission of electrical energy through cables requires insulation materials with a low loss factor and low dielectric constant. Similarly, in transporting fluid through pipelines, thermal insulation is crucial. However, both applications are susceptible to potential environmental degradation from moisture exposure, which can significantly impact the material’s properties. This study addresses the knowledge gap by examining the implications of prolonged moisture exposure on thermoplastic polyurethane elastomer (TPU) and TPU-derived syntactic foam via various multi-scale material characterization methods. This research investigates a flexible syntactic foam composed of TPU and glass microballoons (GMBs) fabricated through selective laser sintering. The study specifically examines the effects of moisture exposure over periods of 90 and 160 days, in conjunction with varying GMB volume fractions of 0%, 20%, and 40%. It aims to elucidate the resulting microphase morphological changes, their underlying mechanisms, and the subsequent impact on thermal transport and dielectric properties, all in comparison to unaged samples of the same material. Our findings reveal that increasing the volume fraction of GMB in TPU-based syntactic foam reduces its thermal conductivity and specific heat capacity. However, moisture exposure did not significantly affect the foam’s thermal conductivity. Additionally, we found that the dielectric constant of the syntactic foams decreases with increasing volume fraction of GMB and decreasing frequency of the applied field, which is due to limited molecular orientation in response to the field. Finally, moisture exposure affects the dielectric loss factor of TPU-based syntactic foams with GMBs, possibly due to the distribution morphology of hard and soft segments in TPU. Full article

This study aimed to develop a cost-effective, environmentally sustainable, and technologically advanced dielectric fluid by utilizing the beneficial properties of natural ester-based vegetable oils, offering a promising alternative for transformer insulation and cooling applications. The novelty of this research lies in the formulation of a nanofluid that combines three distinct vegetable oils—castor, flaxseed, and blackseed—creating a unique base fluid. SiO₂ nanoparticles were incorporated into the fluid to leverage their multiple advantageous characteristics. Extensive experiments were conducted to evaluate the superior properties of the proposed nanofluid, focusing on key dielectric properties, such as relative permittivity (ε_r) and the dielectric dissipation factor (tan δ). Comparative analyses with conventional mineral oil, which was used as a benchmark, demonstrated the significant advantages of the vegetable oil-based nanofluid. The novel formulation outperformed all other tested samples, highlighting its exceptional performance. Additionally, three preparation methods were examined, with the green synthesis technique producing the nanofluid with better dielectric properties. Through a detailed presentation of empirical data and compelling arguments, this study confirms the potential of natural ester-based vegetable oil nanofluids as a highly promising alternative, driven by their intrinsic properties and the environmentally friendly synthesis method employed. Full article

Microfluidic technology has emerged as a multidisciplinary field, integrating fluid dynamics, electronics, materials science, etc., enabling precise manipulation of small volumes of fluids and particles for various bio-applications. Among the forms of energy integrated into microfluidic systems, electric fields are particularly advantageous for achieving precise control at the microscale. This review focuses on the design and fabrication of microelectrodes that drive electrokinetic phenomena, dielectrophoresis (DEP) and electroosmotic flow (EOF), key techniques for particle and fluid manipulation in microfluidic devices. DEP relies on non-uniform electric fields to manipulate particles based on their dielectric properties, while EOF utilizes uniform electric fields to generate consistent fluid flow across microchannels. Advances in microelectrode fabrication, including photolithography, soft lithography, and emerging non-cleanroom techniques, are discussed. Additionally, the review explores innovative approaches such as rapid prototyping, contactless electrodes, and three-dimensional structures, along with material considerations like conductive polymers and carbon composites. The review discusses the role of microelectrodes in enhancing device functionality, scalability, and reliability. The paper also identifies challenges, including the need for improved fabrication reproducibility and multifunctional integration. Finally, potential future research directions are proposed to further optimize DEP- and EOF-based microsystems for advanced biomedical and diagnostic applications. Full article