Search Results (648)

Photocatalytic membrane reactors (PMRs) are an innovative technology for water treatment, effectively combining membrane filtration and photocatalysis to enhance contaminant removal while enabling the regeneration of fouled membranes. In this study, a new porous film of chitosan that was impregnated with TiO₂ was developed and coated onto a ceramic support by spin coating to form a new porous immobilized PMR. The formed membrane was tested for two reasons: the removal of methylene blue dye by a dead-end filtration process and to demonstrate its ability to self-regenerate under UV exposure. The selective layer of the membrane was characterized using FTIR spectroscopy, X-ray diffraction, scanning electron microscopy (SEM), and water permeability tests. The results confirmed the formation of an amorphous film with no chemical interaction between chitosan and TiO₂. The membrane exhibited an average water permeability of 10.72 L/m²·h·bar, classifying it as either ultrafiltration (UF) or nanofiltration (NF). Dead-end filtration of methylene blue (10 mg L⁻¹) achieved 99% dye removal based on UV–vis analysis of the permeate, while flux declined rapidly due to fouling. Subsequent UV irradiation removed the deposited dye layer and restored approximately 50% of the initial flux, indicating partial self-regeneration. Overall, spin-coated chitosan–TiO₂ layers on ceramic supports provide high dye removal and photocatalytically assisted flux recovery, and further work should quantify photocatalytic degradation during regeneration. Full article

Background/Objectives: Laser has a prominent place in pharmaceutical industry, especially in the marking of solid dosage forms (SDFs). To combat falsified medicines, this study evaluates QR code marking on the surface of tablets as a supplement to serialization on packaging, using an ultrafast laser to achieve industrially relevant marking speeds while preserving the functional integrity of double film-coated ibuprofen tablets. Methods: Tablets were directly compressed and coated with a double film: the inner layer was a gastro-resistant coating (Acryl-EZE^® MP), while the outer one was a coloured, TiO₂-containing (TC) or TiO₂-free (TF) immediate-release coating (Opadry^®). QR codes were ablated on the tablet surface using various laser parameters (e.g., pulse energy and scanning speed), and the effects were physically, chemically, and microscopically examined to evaluate their properties after this processing. Results: No significant differences were observed between TC and TF coatings. In addition, the readability of QR code is strongly influenced by laser settings and coating types. Furthermore, the used laser has achieved the expected fast marking speed and high-precision coding, which may be economically feasible for pharmaceutical companies. According to the profilometry findings, the ablation depth could be compensated for with an appropriate coating thickness to enable the desired release properties. This was confirmed by the results of SEM, Raman analysis, and in vitro dissolution test. Conclusions: Ultrafast Ti:Sa laser-based QR code marking directly onto the dosage form offers increasing benefits in the healthcare field. However, it may undesirably affect the behavior of the dosage form. This requires careful consideration of formulation and laser processing conditions before application, especially in the case of delayed-release (DR) systems. Full article

The wear performance of coated and uncoated harrow discs was evaluated under real agricultural field conditions in order to assess the long-term effectiveness of three atmospheric plasma spraying (APS) systems: a Cr₂O₃–SiO₂–TiO₂ ceramic coating, a WC/W₂C–Co carbide coating, and a Co–Cr–Ni–W–C alloy coating. In contrast to most previous studies focused on laboratory testing or short-term trials, the present work provides a comparative long-term field evaluation over 50 ha per disc (1000 ha total) under identical operating conditions in quartz-rich Argic Luvisol soil. Disc wear was quantified through periodic mass-loss and diameter measurements, complemented by microstructural and SEM analyses. The uncoated disc exhibited the most severe degradation, with a total mass loss of approximately 700 g and rapid acceleration of wear after the first 5–10 ha. The ceramic-coated disc showed the highest durability, limiting mass loss to approximately 390 g, corresponding to a reduction of about 44%, and maintaining the largest residual diameter after field operation. The Co-based alloy provided intermediate performance (~16% mass-loss reduction), while the carbide coating showed limited improvement (~7% reduction) due to microcracking and weak carbide–binder interfaces. The results demonstrate that, under real field conditions, coating microstructural integrity is more critical than nominal hardness, and highlight the superior effectiveness of ceramic APS coatings for extending disc service life in abrasive agricultural soils. Full article

Nitrogen oxides (NO_x) emitted mainly from vehicle exhaust significantly contribute to urban air pollution, leading to photochemical smog and secondary particulate matter. Photocatalytic technology has emerged as a promising solution for continuous NO_x decomposition under ultraviolet (UV) irradiation. This study developed an eco-friendly permeable concrete incorporating activated loess and zeolite to improve roadside air quality. The high porosity and adsorption capability of the concrete provided a suitable substrate for a TiO₂-based photocatalytic coating. A single-component coating system was optimized by introducing colloidal silica to enhance TiO₂ particle dispersibility and adding a binder to secure durable adhesion on the concrete surface. The produced permeable concrete met sidewalk quality standards specified in SPS-F-KSPIC-001-2006. Photocatalytic NO_x removal performance evaluated by ISO 22197-1 showed a maximum removal efficiency of 77.5%. Even after 300 h of accelerated weathering, the activity loss remained within 13.8%, retaining approximately 80% of the initial performance. Additionally, outdoor mock-up testing under natural light confirmed NO_x concentration removal and formation of nitrate by-products, demonstrating practical applicability in real environments. Overall, the integration of permeable concrete and a durable, single-component TiO₂ photocatalytic coating provides a promising approach to simultaneously enhance pavement sustainability and reduce urban NO_x pollution. Full article

Titanium alloys are widely used for biomedical implants, but their performance is limited by wear, corrosion, and susceptibility to bacterial colonisation. To overcome these drawbacks, multilayer Ti–Cu oxide coatings were deposited on Ti6Al4V substrates using direct current magnetron sputtering. Two multilayer architectures (6 × 2 and 12 × 2 TiO₂/CuO bilayers) were fabricated and evaluated for their structural, mechanical, electrochemical, and biological properties. SEM/EDS and XRD confirmed well-adhered crystalline coatings consisting of rutile/anatase TiO₂ and monoclinic CuO with uniform elemental distribution. The coatings increased surface roughness, improved adhesion, and enhanced hardness by up to ~180% compared to uncoated Ti6Al4V alloy. Compared to the bare substrate, electrochemical testing in simulated body fluid showed higher corrosion resistance of both coated samples, but particularly for the 12 × 2 multilayers. Both architectures provided sustained Cu²⁺ release over seven days without a burst effect. In vitro biological testing showed that both multilayer coatings achieved over 96% inhibition of Gram-positive bacteria such as Staphylococcus aureus and Bacillus subtilis, while exhibiting moderate antibacterial effects against Gram-negative strains (Escherichia coli, Pseudomonas aeruginosa). Despite the presence of copper, MG-63 osteoblast-like cells demonstrated sustained viability and successful extracellular matrix mineralisation, indicating excellent cytocompatibility of the coatings with bone-forming cells. These results demonstrate that multilayer Ti–Cu oxide coatings can effectively balance antibacterial performance, corrosion resistance, mechanical strength, and support bone cell integration, making them a promising strategy for the surface modification of titanium-based biomedical implants. Full article

The primary goal of this study was to improve the rheological properties of water-based drilling mud using a combination of TiO₂-coated ZnO nanoparticles and activated carbon (AC) from banana peels. The TiO₂/ZnO nanocomposites were prepared using polyvinyl alcohol (PVA) as a binder under magnetic stirring and ultrasonic sonication to ensure uniform coating, followed by washing and controlled thermal treatment. NaOH-assisted chemical activation of banana peel produced activated carbon with better porosity and surface functionality than raw banana peel. The base water-based mud used in this study had different concentrations of both additives mixed in, and rheological parameters such as mud density, plastic viscosity (PV), yield point (YP), and gel strength were measured according to standard API methods. X-ray diffraction (XRD) and scanning electron microscopy (SEM) were used for structural and morphological characterization, which proved the successful coating and uniform dispersion of TiO₂ on ZnO nanoparticles. The use of mixed additives resulted in a significant improvement in mud properties, such as viscosity, gel strength, and yield point, proving to be more effective in suspension capacity and overall rheological stability. The use of this hybrid bio-nanocomposite mud system is a very economical and eco-friendly way of enhancing the drilling fluid performance, thus proving to be a supporting factor in conducting drilling operations that are both safe and efficient. Additionally, this study provides a sustainable hybrid TiO₂-ZnO and activated carbon additive that results in synergistic improvement of drilling-mud rheology and stability. Full article

A novel two-in-one sensor for both carbon dioxide and hydrogen detection has been obtained based on a hybrid heterostructure. It consists of a 30 nm thick TiO₂ nanocrystalline film grown by atomic layer deposition (ALD), thermally annealed at 610 °C, and subsequently coated with bimetallic AgAu nanoparticles and covered with a PV4D4 nanolayer, which was thermally treated at 430 °C. Two types of gas response behaviors have been registered, as n-type for hydrogen gas and p-type semiconductor behavior for carbon dioxide gas detection. The highest response for carbon dioxide has been registered at an operating temperature of 150 °C with a value of 130%, while the highest response for hydrogen gas was registered at 350 °C with a value of 230%, although it also attained a relatively good gas selectivity at 150 °C. It is considered that a thermal annealing temperature of 610 °C is better for the properties of TiO₂ nanofilms, since it enhances gas sensor sensitivity too. Polymer coating on top is also believed to contribute to a higher influence on selectivity of the sensor structure. Accordingly, to our previous research where PV4D4 has been annealed at 450 °C, in this research paper, a lower temperature of 430 °C for annealing has been used, and thus another ratio of cyclocages and cyclorings has been obtained. Knowing that the polymer acts like a sieve atop the sensor structure, in this study it offers increased selectivity and sensitivity towards carbon dioxide gas detection, as well as maintaining a relatively increased selectivity for hydrogen gas detection, which works as expected with Ag and Au bimetallic nanoparticles on the surface of the sensing structure. The results obtained are highly important for biomedical and environmental applications, as well as for further development of the sensor industry, considering the high potential of two-in-one sensors. A carbon dioxide detector could be used for assessing respiratory markers in patients and monitoring the quality of the environment, while hydrogen could be used for both monitoring lactose intolerance and concentrations in cases of therapeutic gas, as well as monitoring the safe handling of various concentrations. Full article

Low-melting bioabsorbable polymers, such as poly(caprolactone-co-lactide) (PCLA), hold significant promise for biomedical applications. However, achieving high-precision micro- and nanotopographical functionalization remains a formidable challenge due to the material’s susceptibility to thermal deformation during conventional thermal molding processes. In this study, functional microstructured PCLA coatings were engineered via low-temperature nanoimprint lithography utilizing a TiO₂–SiO₂ gas-permeable mold. These molds were synthesized via a sol–gel method utilizing titanium dioxide and silicon precursors. The gas-permeable nature of the mold facilitated the efficient evacuation of trapped air and volatiles during the imprinting process, enabling the high-fidelity replication of microstructures (1.3 μm height, 3 μm pitch) and nanostructured PCLA coatings featuring linewidths as narrow as 600 nm. The resultant microstructured PCLA coatings demonstrated modulated surface wettability, evidenced by an increase in water contact angles from 70.1° to 91.4°, and exhibited enhanced FD4 elution kinetics. These results confirm morphology-driven functionalities, specifically hydrophobicity and controlled release capabilities. Collectively, these findings underscore the efficacy of this microfabrication approach for polycaprolactone-based materials and highlight its potential to catalyze the development of high-value-added biomaterials for advanced medical and life science applications. This study establishes a foundational framework for the practical deployment of next-generation bioabsorbable materials and is anticipated to drive innovation in precision medical manufacturing. Full article

This study presents an ultra-sensitive dual-core photonic crystal fiber-based surface plasmon resonance (PCF-SPR) sensor for the detection of waterborne pathogens through refractive index (RI) variation. The proposed sensor integrates a bimetallic coating of silver and titanium dioxide (Ag–TiO₂). Silver ensures sharp plasmonic resonance, and TiO₂ enhances chemical stability and coupling efficiency. This dual-core configuration allows for increased interaction between the core-guided modes and the plasmonic interface. As a result, the sensor’s sensitivity improves significantly. The sensor can accurately detect analytes with an RI value of 1.28 to 1.43. It demonstrates a maximum wavelength sensitivity (WS) of 107,000 nm/RIU, an amplitude sensitivity (AS) of 2209.21 RIU⁻¹, a wavelength resolution of 9.35 × 10⁻⁷ RIU, and a figure of merit (FOM) of about 520. These results support the sensor’s ability to identify the presence of different pathogenic contaminants, such as E. coli, Vibrio cholerae, and Bacillus anthracis, based on their unique RI properties. This optimized design, high resolution, and potential for real-time detection enable this sensor to be a promising solution for environmental monitoring applications. Full article

Bioactive glasses remain promising candidates for enhancing osseointegration on metallic implants. However, achieving a composition that combines controlled dissolution, cytocompatibility, and antimicrobial functionality remains an ongoing challenge. Building upon the prior structural and thermal characterization of boron-substituted 6P55 phosphosilicate glasses, this study investigates the biological consequences of incorporating 0, 5, 10, and 15 mol% B₂O₃ to determine their suitability as coatings for Ti6Al4V. Glass extracts were evaluated using L-929 fibroblast cultures (MTT assay and ImageJ-based cell counting), antimicrobial assays against Escherichia coli and Staphylococcus aureus using a semi-quantitative dilution-plating method, and SBF immersion studies to assess pH evolution, surface mineralization, and Ca/P ratio development. FTIR and SEM analyses revealed composition-dependent formation of phosphate-, carbonate-, and silicate-rich surface layers, with 5B exhibiting the most consistent early-stage hydroxyapatite-like signatures, supported by Ca/P ratios approaching the stoichiometric value. The pH measurements showed rapid alkalization for 5B and moderate buffering behavior at higher boron contents, consistent with boron-dependent modifications to network connectivity. Cytocompatibility studies demonstrated a dose- and time-dependent reduction in cell number at elevated B₂O₃ levels, whereas the 0B and 5B extracts maintained higher viability and preserved cell morphology. Antibacterial assays revealed strain-dependent and sub-lethal inhibitory effects, with E. coli exhibiting stronger sensitivity than S. aureus, likely due to differences in cell wall architecture and susceptibility to ionic osmotic microenvironment changes. When considered alongside previously published computational and physicochemical results, the biological data indicate that moderate boron incorporation (5 mol%) provides the most favorable balance between dissolution kinetics, apatite formation, cytocompatibility, and antimicrobial modulation. These findings identify the 5B composition as a strong candidate for further optimization toward bioactive glass coatings on Ti6Al4V implants. Full article

This work presents a multifactorial strategy for reusing waste thermoplastics and generating multifunctional filaments for additive manufacturing. Acrylonitrile–butadiene–styrene (ABS) waste and commercial poly(methyl methacrylate) (PMMA) were compounded with carbon black (CB), graphene (G), or graphene foam (GF) at different loadings and extruded into composite filaments. The aim is to couple filler-induced bulk modifications with atmospheric pressure plasma jet (APPJ) surface coatings of TiO₂ and graphene oxide (GO) to obtain waste-derived filaments with tunable morphology, wettability, and thermal stability for advanced 3D-printed architectures. The filaments were subsequently coated with TiO₂ and/or GO using an APPJ process, which tailored surface wettability and enabled the formation of photocatalytically relevant interfaces. Digital optical microscopy and SEM revealed that CB, G, and GF were reasonably well dispersed in both polymer matrices but induced distinct surface and cross-sectional morphologies, including a carbon-rich outer crust in ABS and filler-dependent porosity in PMMA. For ABS composites, static contact-angle measurements show that APPJ coatings broaden the apparent wettability window from ~60–80° for uncoated filaments to ~40–50° (TiO₂/GO) up to >90° (GO), corresponding to a ≈150% increase in contact-angle span. For PMMA/CB composites, TiO₂/GO coatings expand the accessible contact-angle range to ~15–125° while maintaining surface energies around 50 mN m⁻¹. TGA/DSC analyses confirm that the composites and coatings remain thermally stable within typical extrusion and APPJ processing ranges, with graphene showing only ≈3% mass loss over the explored temperature range, compared with ≈65% for CB and ≈10% for GF. Fused deposition modeling trials verify the printability and dimensional fidelity of ABS-based composite filaments, whereas PMMA composites were too brittle for reliable FDM printing. Overall, combining waste polymer reuse, tailored carbonaceous fillers, and APPJ TiO₂/GO coatings provides a versatile route to design surface-engineered filaments for applications such as photocatalysis, microfluidics, and soft robotics within a circular polymer manufacturing framework. Full article

Titanium alloys such as Ti-6Al-4V are widely used in aerospace and biomedical fields, but their poor wear resistance and high friction coefficient limit service performance. In this study, laser cladding with La₂O₃ addition was employed to enhance the surface properties of Ti-6Al-4V, and the underlying mechanisms were systematically investigated by combining experimental characterization with multiphysics simulations. XRD and SEM analyses revealed that La₂O₃ addition refined grains and promoted uniform phase distribution throughout the coating thickness, leading to good metallurgical bonding. The hardness was 2–3 times higher than that of the titanium alloy substrate when the content of 2–3 wt.% was of added La₂O₃, while the wear loss ratio was reduced to 0.021% and the average friction coefficient decreased to 0.421. These improvements were strongly supported by simulations: temperature field calculations demonstrated steep thermal gradients conducive to rapid solidification; velocity field analysis and recoil-pressure-driven flow revealed vigorous melt pool convection, which homogenized solute distribution and enhanced coating densification; phase evolution simulations confirmed the role of La₂O₃ in heterogeneous nucleation and dispersion strengthening. In summary, the combined results establish a mechanistic framework where thermal cycling, melt pool dynamics, and La₂O₃-induced nucleation act synergistically to optimize coating microstructure, hardness, and wear resistance. This integrated experimental–numerical approach provides not only quantitative improvements but also a generalizable strategy for tailoring surface performance in laser-based manufacturing. Full article

Nanosecond-pulsed Nd:YAG laser ablation was investigated as a method for removing Al Ti-based hard coatings deposited on WC–Co hardmetal inserts. Systematic variation in laser parameters identified conditions for complete coating removal while preserving substrate integrity. The laser was operated at 532 nm, under a range of fluences (0.1–11.7 J/cm²), pulse delays (20–180 µs), and pulse numbers (1–300). LIBS qualitative monitoring enabled precise ablation progress by identifying Ti, Al, and O layers, and later the detection of Co and W signals. Scanning electron microscopy (SEM/EDS) and optical profilometry confirmed that 5–10 pulses at intermediate delays (60–80 µs, 4.8–7.1 J/cm²) provided complete removal of ~18 µm-thick coatings while maintaining substrate integrity. In contrast, higher energies and excessive pulses caused localized melting and surface irregularities. These results demonstrate that Nd:YAG laser ablation, especially when coupled with LIBS, offers a precise, fast, and environmentally alternative to conventional chemical stripping methods for the refurbishment and recycling of cutting tools. Full article

The growing demand for environmentally friendly materials has driven extensive research into biopolymer-based nanocomposites with enhanced functional performance. Chitosan, a naturally derived polysaccharide, offers excellent film-forming ability, biodegradability, and antimicrobial potential, making it a promising matrix for sustainable packaging and coating applications. In this study, a distinctive solvent-casting strategy was employed to fabricate chitosan-based nanocomposite films functionalized with dual-action silver/titania (Ag/TiO₂) nanoparticles, combining both photocatalytic and metallic antimicrobial mechanisms—an approach that provides broader functionality than conventional single-component fillers. The biodegradable films were systematically characterized for their structural, mechanical, optical, and barrier properties, as well as their antimicrobial performance. The integration of Ag/TiO₂ imparted unique synergistic effects, modifying film morphology and color, slightly reducing tensile strength, and enhancing hydrophobicity and structural compactness. The obtained water vapor permeability values (0.013–0.102 g·mm·m⁻²·h⁻¹·kPa⁻¹) classified the materials as moderate barriers, comparable to or better than many existing chitosan-based systems without nanofiller reinforcement. Notably, films containing 10 wt% Ag/TiO₂ achieved a 40.4% reduction in Escherichia coli viability and an 8.2% inhibition of Staphylococcus aureus, demonstrating concentration-dependent antimicrobial activity superior to that of neat chitosan films. Overall, the unique combination of a biodegradable chitosan matrix with multifunctional Ag/TiO₂ nanofillers offers clear advantages over traditional biopolymer films, highlighting their potential as advanced materials for active food packaging and antimicrobial surface coatings. Full article

This work reports on the effects of surface pre-treatment and EPD process parameters on the nanomechanical and adhesive performance of chitosan-based composite coatings fabricated on a Ti13Zr13Nb alloy. Three different coating systems were prepared: chitosan–Cu (series A), chitosan–HAp (series B), and HAp–Cu (series C). Coatings were deposited from suspensions at different voltages (10–30 V) and for various times (1–2 min) onto polished, anodized, and laser surface-treated titanium alloy substrates. Microstructural, nanomechanical, and adhesion properties were characterized by means of SEM, nanoindentation, and nanoscratch testing, respectively. Chitosan–Cu coatings exhibited the highest hardness (up to 8.2 GPa) and stiffness due to the homogeneous dispersion of Cu nanoparticles and strong interfacial bonding to the underlying anodized TiO₂ layer. Chitosan–HAp coatings were softer (0.05–0.13 GPa) and highly plastic, particularly after laser surface treatment due to their specific porous, polymer-dominated structure. HAp–Cu coatings exhibited an intermediate mechanical behavior with a hardness between 0.1 GPa and 2.9 GPa and enhanced elastic recovery (Wp/We ≈ 3.5–4.7), particularly for anodized substrates. The nanoscratch test results showed that the HAp–Cu coatings exhibited the highest adhesion Lc (≈150–173 mN), confirming a synergistic effect of hybrid composition and heat treatment on interfacial toughness. The present data demonstrate that the optimization of anodizing and EPD processing parameters allows for the manipulation of the mechanical integrity and adhesion of bioactive chitosan-based coatings for titanium biomedical applications. Full article