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38 pages, 519 KB  
Review
Advancements in CO2 Capture and Storage: Technologies, Performance, and Strategic Pathways to Net-Zero by 2050
by Ahmed A. Bhran and Abeer M. Shoaib
Materials 2026, 19(8), 1497; https://doi.org/10.3390/ma19081497 - 8 Apr 2026
Abstract
In order to reach net-zero by 2050, we need to have strong decarbonization policies, especially in hard-to-abate clean-ups like steel (8% of the global emissions), cement (7%), and power generation (30%), and negative emissions through direct air capture (DAC) and bioenergy with carbon [...] Read more.
In order to reach net-zero by 2050, we need to have strong decarbonization policies, especially in hard-to-abate clean-ups like steel (8% of the global emissions), cement (7%), and power generation (30%), and negative emissions through direct air capture (DAC) and bioenergy with carbon capture and storage (BECCS). This review paper summarizes the progress in CO2 capture, compression, transportation, and storage technologies between 2020 and 2025, including energy penalty (20–40%) and cost (15–30%) reductions, with innovations such as metal–organic frameworks (MOFs), bio-inspired catalysts, ionic liquids, and artificial intelligence (AI)-based optimization. This paper, as a new input into the carbon capture and storage (CCS) field, uses the Weighted Sum Model (WSM) as a multi-criteria decision-making tool to rank the best technologies in the capture, storage, monitoring, and transportation sectors. The weights of the criteria are calculated based on Shannon entropy, and the assessment is performed in three conditions, namely, optimistic, pessimistic, and expected. The weights are computed with sensitivity analysis to make the assessment robust. The viability of key projects, such as Northern Lights (Norway, 1.5 MtCO2/year), Porthos (The Netherlands, 2.5 MtCO2/year), Quest (Canada, 1 MtCO2/year), and Petra Nova (USA, 1.6 MtCO2/year), is evident, and it is projected that, globally, CCS will reach 49 MtCO2/year across 43 plants in 2025. The review incorporates socio-economic and environmental justice, including barriers such as high costs ($30–600/MtCO2), energy penalties (1–10 GJ/tCO2), and opposition between people (20–40% in EU/US). In comparison with previous reviews, this article has a more comprehensive focus, provides quantitative synthesis through WSM, and discusses the implications for researchers, policymakers, and stakeholders towards achieving faster CCS implementation on the path to net-zero. Full article
(This article belongs to the Section Energy Materials)
26 pages, 4896 KB  
Article
Three-Dimensional Cutting Force Model and Experimental Study of Diamond Bead Wire Saw Cutting of Loaded Coal
by Shuqing Li, Chenhui Lv, Yunlai Qian, Minghao Yi, Yihong Yang, Zhu Tang, Xiangtao Huang and Tianzhe Zhao
Materials 2026, 19(8), 1496; https://doi.org/10.3390/ma19081496 - 8 Apr 2026
Abstract
Diamond bead wire saw cutting technology for coal seams is an effective approach for relieving pressure and enhancing permeability by forming internal slits within a coal seam. However, the current lack of solid theoretical guidance for cutting force models in loaded coal bodies [...] Read more.
Diamond bead wire saw cutting technology for coal seams is an effective approach for relieving pressure and enhancing permeability by forming internal slits within a coal seam. However, the current lack of solid theoretical guidance for cutting force models in loaded coal bodies makes it difficult to accurately predict cutting forces under underground conditions. This study established a three-dimensional cutting force model for wire saw cutting of loaded coal bodies. At the same time, comparative experiments were conducted using a self-developed experimental apparatus for cutting loaded coal with a wire saw. The research findings indicate that, during wire saw cutting of loaded coal bodies, increasing the cutting depth of the cutting force of a single abrasive grain by changing the load on both sides of the coal body changes the removal patterns of abrasive particles at different orientations on a single bead. This leads to a shift from plastic deformation to brittle deformation while widening the cutting contact area on both sides of the wire saw. The interaction of these aspects changes the cutting force exerted by the wire saw on loaded coal bodies. The experimental results revealed that under high-load conditions, the cutting force on the coal further increased during wire saw cutting. This suggests that the expansion of the cutting range plays a more significant role in increasing the cutting force than does the decrease resulting from changes in removal mode. These findings offer valuable theoretical insights for the process design of wire saw coal cutting technology. Full article
(This article belongs to the Section Manufacturing Processes and Systems)
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20 pages, 8059 KB  
Article
Co-Pyrolysis of Waste Tires and Beech Sawdust: Comprehensive Analysis of Thermal Behavior, Synergistic Effect, and Interaction Mechanisms
by Guangyao Zheng, Chengyang Cao, Qiming Zhang, Pei Jia, Lu Dong and Hongyun Hu
Materials 2026, 19(8), 1495; https://doi.org/10.3390/ma19081495 - 8 Apr 2026
Abstract
Against the backdrop of the global search for alternatives to fossil fuels, waste tires have attracted attention as a significant resource due to their enormous production volume and considerable energy potential. However, the application of tar derived from waste tires alone is limited [...] Read more.
Against the backdrop of the global search for alternatives to fossil fuels, waste tires have attracted attention as a significant resource due to their enormous production volume and considerable energy potential. However, the application of tar derived from waste tires alone is limited by its poor stability and other deficiencies. This study systematically investigates the co-pyrolysis behavior and synergistic mechanisms of waste tires and beech sawdust at various blending ratios. Thermogravimetric analysis indicates that the addition of beech sawdust reduces the decomposition temperature of the blend and induces a synergistic effect that promotes waste tire pyrolysis within the temperature range of 384–440 °C. Pyrolysis experiments results show that tar yield of the blends reached 64.45 wt.%, while the char yield decreased from 40.67 wt.% to 24.83 wt.%. Also, the presence of beech sawdust synergistically enhanced the formation of aromatic hydrocarbons in the tar of waste tires, with the total yield of aromatics increasing synergistically by up to 54.8%. Specifically, the yields of stable alkylbenzenes such as toluene and xylene were consistently promoted, whereas the yields of unsaturated aromatics such as allylbenzene and 2,4-dimethylstyrene were enhanced at low beech sawdust ratios but suppressed at higher ratios. Based on these findings, the interaction mechanisms underlying the co-pyrolysis process were elucidated, providing theoretical guidance for the high-value utilization of waste tires. Full article
25 pages, 1257 KB  
Article
Element-Free Galerkin Method for Analyzing Size-Dependent Thermally Induced Free Vibration Characteristics of Functionally Graded Magneto-Electro-Elastic Doubly Curved Microscale Shells
by Chih-Ping Wu and Meng-Jung Liu
Materials 2026, 19(8), 1494; https://doi.org/10.3390/ma19081494 - 8 Apr 2026
Abstract
Within the framework of consistent couple stress theory (CCST) and employing Hamilton’s principle, we derive a Galerkin weak formulation to analyze the three-dimensional (3D) size-dependent free vibration characteristics of a simply supported, functionally graded (FG) magneto-electro-elastic (MEE) doubly curved (DC) microscale shell subjected [...] Read more.
Within the framework of consistent couple stress theory (CCST) and employing Hamilton’s principle, we derive a Galerkin weak formulation to analyze the three-dimensional (3D) size-dependent free vibration characteristics of a simply supported, functionally graded (FG) magneto-electro-elastic (MEE) doubly curved (DC) microscale shell subjected to a uniform temperature change. Incorporating the differential reproducing kernel (DRK) interpolants into the weak formulation, we further develop an element-free Galerkin (EFG) method. The microscale shell of interest is composed of two-phase MEE materials, and its material properties are assumed to vary through its thickness according to a power-law distribution of the volume fractions of the constituents. The results show that the natural frequency solutions obtained using the EFG method are in excellent agreement with the reported 3D solutions for laminated composite and FG-MEE macroscale plates, with the material length-scale parameter and the inverse of the curvature radii set to zero. The effects of the material length-scale parameter, temperature change, inhomogeneity index, and mid-surface radius and length-to-thickness ratios on the FG-MEE microscale shell’s free vibration characteristics in a thermal environment are examined and appear to be significant. Full article
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33 pages, 6768 KB  
Article
A Study on the Influencing Factors of the Mechanical Properties of Steel-Fiber-Reinforced Cement Concrete
by Fangyuan Gong, Yiming Yao, Hongkuan Li and Yuanping Xu
Materials 2026, 19(8), 1493; https://doi.org/10.3390/ma19081493 - 8 Apr 2026
Abstract
This study systematically investigates the influence of steel fibers on the mechanical properties of cement concrete. End-hook, shear, and milling type steel fibers were selected, with comparisons made to copper-plated and corroded steel fibers. The effects of fiber type, aspect ratio (40–60), and [...] Read more.
This study systematically investigates the influence of steel fibers on the mechanical properties of cement concrete. End-hook, shear, and milling type steel fibers were selected, with comparisons made to copper-plated and corroded steel fibers. The effects of fiber type, aspect ratio (40–60), and volume content (0.5–1.5%) on the compressive, flexural, and splitting tensile properties of concrete were analyzed. A multi-objective mechanical performance prediction model was established using a combined macro- and micro-scale testing approach, integrated with response surface methodology (RSM) and I-optimal design. The results indicate that steel fibers can significantly enhance the overall mechanical properties of concrete. Among the types tested, the end-hook fiber exhibited the best performance in compressive and splitting tensile strength, and the 28-day compressive strength increased by 41% compared with plain concrete, while the milling fiber showed the greatest improvement in flexural strength, and the value reached up to 72%. Furthermore, the failure mode observations indicated that steel fiber incorporation fundamentally altered the fracture behavior of concrete, transitioning it from brittle fracture to quasi-ductile behavior with post-crack load-carrying capacity, particularly for end-hook and milling fiber types. An optimal parameter window for the fiber reinforcement effect was identified, with the best comprehensive performance achieved at an aspect ratio of 50–60 and a fiber content of 0.5–1.0%. The enhancement effect of copper-plated and corroded steel fibers was limited due to reduced interfacial bonding performance. The developed model demonstrates high prediction accuracy, providing a theoretical and experimental basis for the engineering application of fiber-reinforced concrete. Full article
(This article belongs to the Section Construction and Building Materials)
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32 pages, 1783 KB  
Article
Expanded Perlite Reinforced Magnesium Phosphate Cement-Based Fireproof Coating: Composition Optimization, Fire Resistance and High-Temperature Phase Evolution Mechanism
by Runqing Liu, Chunyu Wang and Yuxin Ling
Materials 2026, 19(8), 1492; https://doi.org/10.3390/ma19081492 - 8 Apr 2026
Abstract
To develop a high-performance inorganic fireproof coating suitable for steel structures, this study utilized magnesium phosphate cement (MPC) as the matrix and introduced expanded perlite (EP) as a lightweight aggregate. The effects of EP content (40–55%) and magnesium-to-phosphorus ratio (M/P = 4:1–7:1) on [...] Read more.
To develop a high-performance inorganic fireproof coating suitable for steel structures, this study utilized magnesium phosphate cement (MPC) as the matrix and introduced expanded perlite (EP) as a lightweight aggregate. The effects of EP content (40–55%) and magnesium-to-phosphorus ratio (M/P = 4:1–7:1) on the dry density, compressive strength, bond strength, and fire resistance of the coating were systematically investigated. X-ray diffraction (XRD), scanning electron microscopy (SEM), and thermogravimetric analysis (TGA) were employed to reveal the phase evolution and microstructure evolution mechanisms at high temperatures. The results indicate that increasing EP content significantly reduces the dry density and thermal conductivity of the coating, enhancing thermal insulation performance. However, excessive incorporation leads to the deterioration of mechanical properties, with an optimal EP content of 45%. The M/P ratio influences the interfacial bond strength and high-temperature structural stability by regulating the proportion of the hydration product K-struvite (KMgPO4·6H2O) and residual MgO. Compressive strength peaked at M/P = 6:1 (0.80 MPa), while bond strength was optimal at M/P = 5:1 (0.097 MPa), corresponding to the best fire resistance (back-side temperature of 180.4 °C). At high temperatures, K-struvite dehydrates and transforms into anhydrous KMgPO4, which, together with residual MgO and crystallized SiO2 from EP, forms a dense ceramic skeleton, ensuring the structural integrity of the coating. Comprehensive performance evaluation determined the optimal mix ratio as M/P = 5:1 and EP content = 45%. The coating with this ratio exhibits a dry density of approximately 560 kg/m3, a 14-day compressive strength of 0.53 MPa, a bond strength of 0.097 MPa, and a back-side temperature of 180.4 °C under flame exposure, demonstrating a favorable balance of lightweight character, mechanical integrity, and thermal insulation performance suitable for steel structure fire protection applications. Full article
(This article belongs to the Section Thin Films and Interfaces)
22 pages, 1975 KB  
Article
A Study on High-Precision Dimensional Measurement of Irregularly Shaped Carbonitrided 820CrMnTi Components
by Xiaojiao Gu, Dongyang Zheng, Jinghua Li and He Lu
Materials 2026, 19(8), 1491; https://doi.org/10.3390/ma19081491 - 8 Apr 2026
Abstract
For irregularly shaped 820CrMnTi carburizing and nitriding parts, the challenges of high reflectivity-induced overexposure, low surface contrast, and interference from minute burrs in industrial online inspection are addressed in this paper. An innovative precision detection method integrating adaptive imaging and a dual-drive heterogeneous [...] Read more.
For irregularly shaped 820CrMnTi carburizing and nitriding parts, the challenges of high reflectivity-induced overexposure, low surface contrast, and interference from minute burrs in industrial online inspection are addressed in this paper. An innovative precision detection method integrating adaptive imaging and a dual-drive heterogeneous coupling model (RGFCN) is proposed. Such parts, due to surface photovoltaic characteristic changes caused by carburizing and nitriding heat treatment and the complex on-site lighting environment, are prone to local overexposure and “false out-of-tolerance” measurements caused by outlier sensitivity in traditional inspections. First, an innovative programmatic adaptive exposure control algorithm based on grayscale histogram feedback is introduced, which dynamically adjusts imaging parameters in real time to effectively suppress high-brightness overexposure under specific working conditions. Second, a novel adaptive main-axis scanning strategy is designed to construct a dynamic follow-up coordinate system, eliminating projection errors introduced by random positioning from a geometric perspective. Additionally, Gaussian gradient energy fields are combined with the Huber M-estimation robust fitting mechanism to suppress thermal noise while automatically reducing the weight of burrs and oil stains, achieving “immunity” to non-functional defects. Meanwhile, a data-driven innovative compensation approach is introduced. Based on sample training, gradient boosting decision trees (GBDTs) are integrated to explore the nonlinear mapping relationship between multidimensional feature spaces and system residuals, achieving implicit calibration of lens distortion and environmental coupling errors. By simulating factory conditions with drastic 24 h day–night lighting fluctuations and strong oil stain interference, statistical analysis of over 1000 mass-produced parts shows that this method exhibits excellent robustness in complex environments. It reduces the false out-of-tolerance rate caused by burrs by over 90%, and the standard deviation of repeated measurements converges to the micrometer level. This effectively addresses the visual inspection challenges of irregular, highly reflective parts on dynamic production lines. Full article
(This article belongs to the Special Issue Latest Developments in Advanced Machining Technologies for Materials)
20 pages, 2510 KB  
Article
Fly Ash Utilisation for CO2 Reduction in Cement Composites
by Jakub Sobala, Jakub Szczurowski, Danutė Vaičiukynienė, Ignasi Casanova, Paweł Baran and Katarzyna Zarębska
Materials 2026, 19(8), 1490; https://doi.org/10.3390/ma19081490 - 8 Apr 2026
Abstract
This study examines the utilisation of fly ash from the energy sector as a secondary raw material in cement composites, with the aim of improving sustainability while maintaining high mechanical performance. By partially replacing Portland cement with industrial by-products, the proposed approach supports [...] Read more.
This study examines the utilisation of fly ash from the energy sector as a secondary raw material in cement composites, with the aim of improving sustainability while maintaining high mechanical performance. By partially replacing Portland cement with industrial by-products, the proposed approach supports resource efficiency and aligns cement composite production with circular economy principles. Three formulations were tested: a reference mix and mixes with 25% and 50% cement reduction. Compressive strength reached 41 MPa, confirming suitability for construction use. Chemical and textural properties were analysed using XRD, FTIR, TGA, and nitrogen adsorption (BET, BJH). The results showed structural modifications, including new crystalline phases and changes in porosity. XRD confirmed newly formed phases, while FTIR identified Si-O-Si and Al-O-Si bonds, indicating effective activation of fly ash. Reducing cement content increased surface area and mesoporosity, enhancing performance. The findings demonstrate that fly ash can serve as a sustainable substitute for Portland cement within a circular economy framework, supporting CO2 emission reduction and resource conservation while enabling the production of durable and environmentally responsible cement composites. Full article
(This article belongs to the Section Construction and Building Materials)
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29 pages, 7729 KB  
Article
Lateral Drop-Weight Impact Response of SRC Columns with Built-In L-Shaped Steel: Role of Impact Velocity, Axial Compression Ratio, and Stirrup Spacing
by Yiwei Tang, Liu Yang, Yali Feng, Ni Zhang, Jixiang Li and Lei Zeng
Materials 2026, 19(8), 1489; https://doi.org/10.3390/ma19081489 - 8 Apr 2026
Abstract
L-shaped steel-reinforced concrete (SRC) columns are commonly used as edge and corner members in bridge piers and high-rise buildings. However, systematic experimental evidence on their dynamic behavior and detailing effects under lateral impact remains limited. This study presents a parametric drop-weight impact program [...] Read more.
L-shaped steel-reinforced concrete (SRC) columns are commonly used as edge and corner members in bridge piers and high-rise buildings. However, systematic experimental evidence on their dynamic behavior and detailing effects under lateral impact remains limited. This study presents a parametric drop-weight impact program on seven SRC columns with built-in L-shaped steel sections. The effects of impact velocity (v), axial compression ratio (n = 0–0.2), and stirrup spacing in the non-densified region (s = 100–200 mm) were examined in terms of damage evolution, impact-response indices (Fmax, Fave, Δmax, Δres, T), and energy absorption efficiency (η = Eab/E). The results show that impact velocity was the dominant parameter governing both response amplitude and damage severity. Increasing v from 7.67 to 9.90 m/s increased Δmax and Δres by 92.6% and 144.3%, respectively, while η increased from 60.7% to 74.6%. Within the investigated range, axial compression improved resistance and suppressed residual deformation. As n increased from 0 to 0.2, Fmax and Fave increased by 17.5% and 30.4%, respectively, whereas Δres decreased by 32.1%. The effect of stirrup spacing on η was non-monotonic. The intermediate spacing (s = 150 mm) yielded the highest energy absorption ratio (60.7%) and the most balanced overall response among the tested cases, rather than representing a definitive optimum. No global buckling of the embedded steel section was observed, and all specimens maintained overall structural integrity under high-energy impact. These results provide experimental evidence for the response assessment and preliminary transverse detailing of asymmetric SRC columns under lateral impact. Full article
(This article belongs to the Section Mechanics of Materials)
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17 pages, 2276 KB  
Article
Effect of Reactant Addition Sequence on Maleic Anhydride Grafting onto Polylactic Acid During Peroxide-Initiated Melt Processing
by Seán Mulkerins, Guangming Yan, Noel Gately, Declan M. Devine, Keran Zhou, Caolan Jameson, Ciara Buckley, Amin Abbasi, Soheil Farshbaf Taghinezhad and Declan Mary Colbert
Materials 2026, 19(8), 1488; https://doi.org/10.3390/ma19081488 - 8 Apr 2026
Abstract
Maleic anhydride (MAH) grafting is widely employed to compatibilise polylactic acid (PLA) in fibre-reinforced composites; however, the influence of reactant addition sequence during melt processing varies widely across the literature, with no clear consensus on an optimal approach. In this study, the effect [...] Read more.
Maleic anhydride (MAH) grafting is widely employed to compatibilise polylactic acid (PLA) in fibre-reinforced composites; however, the influence of reactant addition sequence during melt processing varies widely across the literature, with no clear consensus on an optimal approach. In this study, the effect of reactant addition sequence on the graft yield of MAH onto PLA was investigated using dicumyl peroxide (DCP) as an initiator. Four loading protocols were examined in which the order of addition of PLA, DCP, and MAH was varied using approaches commonly reported in the literature, while all other processing conditions were held constant. A strong dependence of grafting yield on addition sequence was observed, with values ranging from 0.12% to 0.51%, corresponding to more than a four-fold variation under otherwise identical processing conditions. Simultaneous addition of PLA, DCP, and MAH produced the highest grafting yield, attributed to a more effective utilisation of peroxide-derived radicals. These results demonstrate that the reactant addition sequence is a critical processing variable governing MAH grafting efficiency and that simultaneous addition represents the most effective processing strategy under the conditions examined. Full article
(This article belongs to the Special Issue Advances in the Synthesis and Properties of Novel Polymer Materials)
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14 pages, 1792 KB  
Article
Sphericity Control of UO2 Fuel Kernels Through Gelling Media Coupling with Multi-Field Washing
by Laiyao Geng, Hui Jing, Yanli Zhao, Jia Li, Xiaolong Liu, Yongjun Jiao, Yong Xin, Yuanming Li, Hailong Qin, Xin Li and Shan Guo
Materials 2026, 19(8), 1484; https://doi.org/10.3390/ma19081484 - 8 Apr 2026
Abstract
Nuclear energy has emerged as a crucial technological solution for ensuring energy security and achieving carbon neutrality goals, given its ultra-high energy density and near-zero carbon emissions against the backdrop of rapid socioeconomic development, increasing energy demands, and accelerated global transition toward low-carbon [...] Read more.
Nuclear energy has emerged as a crucial technological solution for ensuring energy security and achieving carbon neutrality goals, given its ultra-high energy density and near-zero carbon emissions against the backdrop of rapid socioeconomic development, increasing energy demands, and accelerated global transition toward low-carbon energy structures. As the core component for energy conversion in nuclear reactors, fuel elements critically determine reactor efficiency and safety performance, with the fission product retention capability of silicon carbide layers in multilayer-coated fuel particles having been thoroughly validated through high-temperature gas-cooled reactor irradiation tests. The precise sphericity control of large-sized UO2 fuel kernels represents a fundamental requirement for enhancing tristructural isotropic (TRISO) fuel particle performance and advancing Generation IV nuclear power plant development. This study presents a sphericity control strategy based on sol–gel processing that synergistically integrates physicochemical regulation of gelling media with multi-field washing flow field optimization. By implementing silicone oil-mediated interfacial tension gradient control, we effectively suppressed gel sphere destabilization while developing an innovative three-phase sequential washing technique involving kerosene washing, anhydrous ethanol interfacial transition, and ammonia solution replacement, which significantly enhanced mass transfer diffusion in stagnant liquid films and revolutionized fuel microsphere washing technology with improved efficiency and quality. Experimental results demonstrate that this integrated approach increases kernel sphericity qualification to 99.8%, reduces washing solution consumption by 79%, and achieves an average sphericity of 1.03. The research establishes a coupling mechanism between gelling media and multi-field washing processes, elucidating the synergistic effect between interfacial tension regulation and washing optimization, thereby providing both theoretical foundations and engineering application basis for the precision manufacturing of high-performance nuclear fuels. Full article
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12 pages, 418 KB  
Article
Mechanical Properties of Composite Core Build-Up Materials: A Comparative Study
by Emily Mundy, Sanaya V. Engineer, Sheila Butler, Amin Rizkalla, Gildo Coelho Santos Junior and Maria Jacinta Moraes Coelho Santos
Materials 2026, 19(8), 1487; https://doi.org/10.3390/ma19081487 - 8 Apr 2026
Abstract
Objective: To determine the most suitable core build-up materials based on their mechanical and physical properties, different resin based materials were evaluated for flexural strength (FS), flexural modulus (E), modulus of resilience (R), water sorption (WS), and solubility (SO). Materials and Methods: Three [...] Read more.
Objective: To determine the most suitable core build-up materials based on their mechanical and physical properties, different resin based materials were evaluated for flexural strength (FS), flexural modulus (E), modulus of resilience (R), water sorption (WS), and solubility (SO). Materials and Methods: Three dual-cure resins (CosmeCore DC Automix, CCC; Clearfil DC Core Plus, CCP; MultiCore Flow, CMC) and two bulk fill composites (Filtek One Bulk Fill Restorative, BFO; Filtek Bulk Fill Flowable, BFF) were tested, with Filtek Supreme Ultra (FSU) as the control. All tests followed ISO 4049. Beam specimens (25 × 2 × 2 mm, n = 12) were used to determine FS and E after 24 h storage in 37 °C deionized water, using a three-point bending test. Disc specimens (15 × 1 mm, n = 5) were used for WS and SO by measuring mass changes before and after water storage. Data were analysed using one way ANOVA and Tukey post hoc tests (p < 0.05). Results: CCC exhibited the highest FS and lowest WS. BFF showed the lowest E, while BFO exhibited the highest R. FSU demonstrated the lowest FS and R, along with the highest WS. No significant differences in SO were observed among groups. Conclusions: The evaluated materials showed considerable variation in mechanical and physical properties. CCC and BFO demonstrated the most favourable performance, suggesting they are the most suitable candidates for core build up procedures among the materials tested. Full article
(This article belongs to the Section Advanced Composites)
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15 pages, 14935 KB  
Article
Evolutions in Microstructure and Properties of Cu-Ni-Si-Mg-Mn Multi-Element High-Solute Alloy During a Short-Time Solid Solution Treatment, Aging, and Cold-Rolling
by Yuhang Zhang, Xiaolong Feng, Qingke Zhang, Xiang Lu, Cheng Xu, Xinli Zhang, Feng Liu and Zhenlun Song
Materials 2026, 19(8), 1485; https://doi.org/10.3390/ma19081485 - 8 Apr 2026
Abstract
To obtain ultrahigh strength Cu alloy strip for board-to-board connectors, a CuNiSiMgMn multi-element high-solute alloy was designed, and high-temperature short-time solid solution was utilized to optimize the properties of this alloy. The evolution in microstructure and properties of the cold-rolled CuNiSiMgMn alloy strip [...] Read more.
To obtain ultrahigh strength Cu alloy strip for board-to-board connectors, a CuNiSiMgMn multi-element high-solute alloy was designed, and high-temperature short-time solid solution was utilized to optimize the properties of this alloy. The evolution in microstructure and properties of the cold-rolled CuNiSiMgMn alloy strip during high-temperature short-time solid solution, aging, and further cold-rolling are investigated. The results reveal that there are high-density NixSi precipitates and deformation defects in the original cold-rolled CuNiSiMgMn alloy strip. During a solid solution at 1000 °C, recrystallization primarily occurs between 15 and 30 s, while precipitate decomposition starts at a solid solution time of ~30 s and is almost complete 10 s later. With further increase in the solid solution time, the grain size of the alloy grows rapidly, but the residual precipitate particles exhibit little change. Upon aging at 500 °C for 2 h and a further 80% cold-rolling, nano-sized precipitates are formed, yielding high-strength alloy strips. The 80% cold-rolling increases the microhardness by 12% and decreases the electrical conductivity by 3% IACS. The strip solid solution-treated for 35 s exhibits the maximum strength, with a tensile strength of >950 MPa and a conductivity of >30% IACS. Further extension of the solid solution time decreases both the tensile strength and elongation. This work clarifies the critical time of recovery, recrystallization, and precipitate decomposition of the CuNiSiMgMn alloy during high-temperature solid solution and provides guidance for industrial production. Full article
(This article belongs to the Section Metals and Alloys)
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21 pages, 10280 KB  
Article
Multi-Layer Biocarbon Carbonized from Cellulose Nanocrystals as a Novel Lubricant Nanoadditive in Rapeseed Oil
by Minghang Guan, Kaiqi Su, Guodong Chen, Yu Cheng, Chao Chen, Haibin Zhou, Xiubo Liu and Yuan Meng
Materials 2026, 19(8), 1483; https://doi.org/10.3390/ma19081483 - 8 Apr 2026
Abstract
It is limited to use cellulose nanocrystals (CNCs) as green lubricant nanoadditives due to their high biodegradability. A promising solution is to convert CNCs into biocarbon. Herein, a multi-layer biocarbon (MLC) was prepared by carbonizing CNCs with an ionic liquids–thermal method. MLC was [...] Read more.
It is limited to use cellulose nanocrystals (CNCs) as green lubricant nanoadditives due to their high biodegradability. A promising solution is to convert CNCs into biocarbon. Herein, a multi-layer biocarbon (MLC) was prepared by carbonizing CNCs with an ionic liquids–thermal method. MLC was characterized comprehensively and then dispersed into rapeseed oil for use as a nanoadditive. The tribological performance of the MLC nanoadditive was evaluated using a ball-on-disc tribometer. The lubrication mechanism of the MLC nanoadditive was elucidated according to wear analysis of the worn surfaces and wear residues. It was found that MLC had a high carbon content of 77 at% and showed a two-dimensional multi-layered morphology. Each layer was composed of amorphous carbon nanosheets embedded with many crystalline carbon dots. The MLC nanoadditive was of excellent dispersibility and stability in rapeseed oil. Tribological experiments showed that the MLC nanoadditive, with a concentration of merely 0.04 wt%, led to a decrease in the frictional coefficient by 12.4% and the wear volume by 50.7%, having higher efficacy than the CNC nanoadditive. The exceptional lubrication effect of the MLC nanoadditive was mainly attributable to its interfacial deposition behavior and its subsequent fragmenting behavior. This work develops a novel method for biocarbon preparation and showcases its significant potential in lubrication applications. Full article
(This article belongs to the Section Green Materials)
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19 pages, 6538 KB  
Article
A Qualitative Study of the Oxidation Resistance of PBF-LB/M High-Ta Ni-Based Superalloys with Hf Additions
by Kai Dörries and Joachim Rösler
Materials 2026, 19(8), 1482; https://doi.org/10.3390/ma19081482 - 8 Apr 2026
Abstract
Recent studies have shown that a new family of Ni-based superalloys with high Ta and high Hf contents exhibits a promising property profile and may be able to fill the gap between creep-resistant alloys and those processable by PBF-LB/M. The effect of simultaneously [...] Read more.
Recent studies have shown that a new family of Ni-based superalloys with high Ta and high Hf contents exhibits a promising property profile and may be able to fill the gap between creep-resistant alloys and those processable by PBF-LB/M. The effect of simultaneously high Ta and Hf contents on oxidation resistance has not yet been investigated and is addressed qualitatively in this study. Isothermal oxidation tests were conducted in air at 950 °C for 100 h, 300 h, and 500 h. After cooling, the weight change and cross-sections of the specimens were examined. The study shows that the Hf-free alloy exhibits severe spallation of the Al-oxide and Cr-/Ni-oxide layer. The Hf-containing alloys exhibit improved oxide layer adhesion and a promoted formation of a continuous Al-oxide layer, which is attributed to the early formation of Hf-oxide particles. Furthermore, the addition of Hf influences the morphology of internally oxidized Al, which grows preferentially parallel to the surface rather than perpendicular to it. This behavior leads to effective protection of the alloys by an Al-oxide layer, either external or internal, which is remarkable considering the moderate Al content of only 3 wt.%. Full article
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