Advances in Welding of Metallic Materials

A special issue of Metals (ISSN 2075-4701). This special issue belongs to the section "Welding and Joining".

Deadline for manuscript submissions: 30 September 2026 | Viewed by 798

Special Issue Editor


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Guest Editor
Department of Management and Production Engineering, Politecnico di Torino, 10129 Torino, Italy
Interests: laser welding; arc welding; friction stir welding; resistance spot welding; weld quality; monitoring of welding processes
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Special Issue Information

Dear Colleagues,

Welding remains a fundamental joining technology for metallic systems across advanced manufacturing sectors, including transportation, energy, and aerospace. The introduction of advanced alloys and the demand for higher structural performance require continuous progress in welding processes, metallurgical understanding, and quality assurance. This Special Issue aims to present recent scientific and technological developments that enhance weldability, improve joint performance, and enable the reliable integration of metallic materials in complex engineering applications.

Topics of interest include, but are not limited to, the following:

- Advanced welding processes such as arc welding, laser and electron beam welding, friction stir welding, hybrid welding, and so forth.

- Dissimilar and multi-material welding, interfacial reactions, and methods to mitigate metallurgical incompatibilities.

- Welding of advanced metallic materials, including high-entropy alloys, ultra-high-strength steels, aluminum–lithium alloys, nickel-based superalloys, and magnesium alloys.

- Metallurgical mechanisms governing solidification, phase transformations, grain refinement, precipitation, and defect formation in weld metals and heat-affected zones.

- Microstructure–property relationships, with emphasis on mechanical behavior, fatigue and fracture performance, and service degradation.

- Thermal cycles, residual stresses, and distortion, including numerical modeling, process simulation, and in-process control strategies.

- Post-weld treatments and repair technologies to enhance integrity and durability.

- Quality evaluation and non-destructive testing, including in-situ monitoring and emerging diagnostic tools for welding of metallic materials.

We welcome original research articles, reviews, and contributions integrating experimental investigations, advanced characterization, in-situ process monitoring, modeling, and performance assessment. This Special Issue aims to provide an updated and comprehensive overview of current advances that will guide future developments in welding engineering.

Dr. Pasquale Russo Spena
Guest Editor

Manuscript Submission Information

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Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Metals is an international peer-reviewed open access monthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2600 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • advanced welding processes
  • microstructure–property relationships
  • dissimilar and multi-material joining
  • welding of advanced metal alloys
  • welding metallurgy
  • numerical simulation
  • non-destructive evaluation (NDE)
  • post-weld heat treatment

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Published Papers (1 paper)

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Research

18 pages, 7082 KB  
Article
Microstructure and Mechanical Properties of Al-Mg-Zn-Er-Zr Alloy via Multi-Pass Metal Inert Gas (MIG) Welding
by Haoran Che, Wu Wei, Feiran Zhang, Jieming Gao, Li Cui, Ying Han, Ting Li, Hui Huang, Shengping Wen, Wei Shi and Zuoren Nie
Metals 2026, 16(3), 286; https://doi.org/10.3390/met16030286 - 3 Mar 2026
Viewed by 540
Abstract
The microstructure and mechanical properties of the joint of a novel Al-Mg-Zn-Er-Zr alloy fabricated by multi-pass MIG welding using ER5E61 filler wire were investigated first. The results show that multi-pass MIG welding induces heterogeneous grains in the weld metal: equiaxed grains, columnar grains, [...] Read more.
The microstructure and mechanical properties of the joint of a novel Al-Mg-Zn-Er-Zr alloy fabricated by multi-pass MIG welding using ER5E61 filler wire were investigated first. The results show that multi-pass MIG welding induces heterogeneous grains in the weld metal: equiaxed grains, columnar grains, and cover-pass feather-like grains. The weld metal exhibits coarse grains (45.81 ± 19.68 μm), a high proportion of high-angle grain boundaries (83.3%), and a low dislocation density compared with the base metal. The joint achieves 316 MPa ultimate tensile strength, 10.5% elongation, and 0.80 joint efficiency with minimum hardness (77.2 HV) in the weld metal. Strengthening mechanism analysis reveals that joint softening mainly stems from the disappearance of deformed structure, reduced dislocation density, and the coarsening and reduction in Al3(Er, Zr) nanophases. Diffuse precipitation of the Al3(Er, Zr) nanophases (19.61 nm, 0.53%) under multi-pass MIG welding compensates for the softening of the welded joint, leading to the retention of high tensile strength despite marked hardness loss, thus demonstrating effective strength preservation. Full article
(This article belongs to the Special Issue Advances in Welding of Metallic Materials)
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