Welding Metallurgy and Processes of Dissimilar Materials

A special issue of Metals (ISSN 2075-4701). This special issue belongs to the section "Welding and Joining".

Deadline for manuscript submissions: 30 April 2025 | Viewed by 1482

Special Issue Editor


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Guest Editor
Department of Management and Production Engineering, Politecnico di Torino, 10129 Torino, Italy
Interests: friction stir welding; friction stir spot welding; laser welding; arc welding; resistance spot welding; mechanical joining; monitoring of welding processes; friction stir additive manufacturing; mechanical and microstructural characterization; welding simulation
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Special Issue Information

Dear Colleagues,

The welding of dissimilar materials is one of the most dynamic and evolving areas in modern manufacturing and materials engineering, presenting unique challenges and opportunities across many industrial sectors. As industries increasingly demand innovative solutions for fabricating complex structures involving different material combinations—such as metals with different properties, metal–composite, metal–polymer, and polymer–composite—the need for a comprehensive understanding of the welding of dissimilar materials has never been more crucial.

This Special Issue aims to address the complexities and technological advancements associated with welding dissimilar materials, with an emphasis on the relationships between welding processes and metallurgical phenomena. In fact, joining dissimilar metals often involves managing contrasting thermal, mechanical, and chemical properties, including varying melting points, differing thermal expansion rates, and the potential formation of detrimental intermetallic phases.

By addressing these topics, this Special Issue aims to deepen the understanding of the physical metallurgy, welding techniques, microstructural evolution, and mechanical behavior of joints between dissimilar materials.

I am pleased to invite you to contribute to this Special Issue by submitting a manuscript that shares your insights, research findings, and experiences.

Dr. Pasquale Russo Spena
Guest Editor

Manuscript Submission Information

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Keywords

  • joining dissimilar materials
  • welding metallurgy
  • microstructural characterizations
  • mechanical properties
  • fusion welding
  • solid-state welding
  • hybrid welding
  • soldering
  • numerical modeling
  • corrosion behavior

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Published Papers (1 paper)

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Review

31 pages, 13595 KiB  
Review
Resistance Element Welding (REW) of Steels with Non-Ferrous Materials: Potentials, Challenges, and Properties
by Mohammad Abankar, Manuela De Maddis, Valentino Razza and Pasquale Russo Spena
Metals 2024, 14(12), 1448; https://doi.org/10.3390/met14121448 - 17 Dec 2024
Cited by 1 | Viewed by 1160
Abstract
Performance and functionality are two key factors in designing advanced components. One promising approach in manufacturing design is the fabrication of multi-material structures by joining dissimilar materials. Steels, known for their outstanding properties and cost-effective production, are widely used across several industries. However, [...] Read more.
Performance and functionality are two key factors in designing advanced components. One promising approach in manufacturing design is the fabrication of multi-material structures by joining dissimilar materials. Steels, known for their outstanding properties and cost-effective production, are widely used across several industries. However, their high density presents challenges when designing lightweight components. A solution lies in combining steels with lightweight, non-ferrous alloys to develop cost-effective multi-material parts. However, joining different materials is generally complex due to their different properties, making it sometimes challenging or even unfeasible. Resistance element welding (REW) offers a high-performance alternative to traditional methods, such as resistance spot welding, with a high potential in mass production industries like automotive manufacturing. This article comprehensively reviews the latest research on REW for dissimilar joining of steels and non-ferrous alloys. It focuses on the microstructural and mechanical properties of joints, innovations in the REW process, the influence of process parameters on joint quality, as well as simulation and numerical studies. In addition, REW is compared with traditional joining methods. Full article
(This article belongs to the Special Issue Welding Metallurgy and Processes of Dissimilar Materials)
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