Modification and Optimization of Cable Insulation Surface Materials

A special issue of Coatings (ISSN 2079-6412). This special issue belongs to the section "Surface Engineering for Energy Harvesting, Conversion, and Storage".

Deadline for manuscript submissions: 31 December 2025 | Viewed by 311

Special Issue Editors

Mechanical and Electrical Engineering Institute, Zhongshan Institute, University of Electronic Science and Technology of China, Zhongshan 528400, China
Interests: nanotechnology
School of Civil Engineering and Transportation, Guangzhou University, Guangzhou, China
Interests: high-performance concrete and functional concrete

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Guest Editor
School of Electric Power, South China University of Technology, Guangzhou 510640, China
Interests: external insulation of power transmission and transformation equipment

Special Issue Information

Dear Colleagues,

Traditional cable insulation materials include natural rubber and oiled paper. However, there are many limitations to these materials, such as poor temperature resistance, low dielectric strength, and rapid aging. At present, commonly used cable insulation materials include polyethylene, XLPE, polyvinyl chloride, and synthetic rubber. Overhead lines, in particular, are widely distributed and complicated structures. In the process of power transmission, these cables are constantly challenged due to various natural conditions. The maintenance of operating cables is very difficult. New technologies, such as electriferous flame plating varnish, have been widely popularized. Insulation coatings are an insulation dressing material used in overhead lines and are required to offer excellent electrical and insulation properties. In addition, in outdoor conditions, these materials should also show good flowability and rapid drying. In terms of innovation in cable insulation materials, nanotechnology applications represent a new breakthrough. Adding nanoparticles improves the properties of traditional insulation materials. Research results have shown that adding nanoparticles can improve the dielectric strength and corona resistance performance of insulation materials, which can prolong cables’ service life.

This Special Issue will present and discuss significant new findings related to synthesis, fabrication, structures, properties, performance, and technological applications in insulation coatings, in addition to strategies and policies to integrate nano-insulation materials and cables into green high-voltage transmission. We welcome papers that show high scientific and technological merit, impart important new knowledge, and are of high interest to the international community.

Dr. Guang Yu
Dr. Gu Li
Dr. Lin Yang
Guest Editors

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Keywords

  • coating materials for insulation
  • preparation process of nanocomposites
  • coatings for insulation
  • dielectric properties of nanocomposites
  • interface structure of nanocomposites
  • dielectric interface effect
  • characterization techniques for coating materials for insulation
  • electriferous flame plating varnish
  • dielectric losses in nano-cable insulation materials

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Published Papers (1 paper)

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Research

17 pages, 3720 KiB  
Article
Parametric Study and Improvement of Anti-Corona Structure in Stator Bar End Based on Finite Element Analysis
by Yujia Cheng and Guang Yu
Coatings 2025, 15(4), 484; https://doi.org/10.3390/coatings15040484 - 18 Apr 2025
Viewed by 213
Abstract
Voltage withstand tests on stator bars can cause destructive phenomena such as thermal breakdown and flashover discharge on the surface of the anti-corona layer. This study optimizes the anti-corona structure at a stator bar’s end to prevent such failures using a 120 MW [...] Read more.
Voltage withstand tests on stator bars can cause destructive phenomena such as thermal breakdown and flashover discharge on the surface of the anti-corona layer. This study optimizes the anti-corona structure at a stator bar’s end to prevent such failures using a 120 MW water-cooled turbogenerator with a rated voltage of 15.75 kV. For a well-designed anti-corona system, the maximum potential gradient of the stator bar should be lower than the discharge intensity of air corona. In our design, the electric field intensity is maintained below 3.1 kV/cm, and the maximum surface loss in the anti-corona layer is limited to less than 0.6 W/cm2. Additionally, the terminal voltage is kept lower than that of flashover voltage at rated conditions. Furthermore, the length of the anti-corona layer should be minimized. The optimization process involves determining the rotation angle of the stator bar, calculating the total length of the anti-corona layer, and analyzing the electric field and loss in the layer at different lengths. The results demonstrate that the optimized anti-corona design effectively reduces the risk of flashover and thermal failure, ensuring stable operation under rated conditions. This manuscript belongs to purely computational experiments. At present, the electrical machinery with 120 MW rated power grade is put into operation steadily. There is a growing requirement for anti-corona. In this manuscript, computing method is used to assist the anti-corona structure design. The electrical machinery insulation is improved by better anti-corona materials. Therefore, the service life of electrical machinery can be prolonged, which is significant in engineering. Full article
(This article belongs to the Special Issue Modification and Optimization of Cable Insulation Surface Materials)
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