3. Results and Discussion
The system’s robust construction from durable, lightweight steel and aluminum ensures it is both portable and universally adaptable to standard tool models, effectively streamlining tasks by eliminating the need for separate guides and saving valuable workspace. This reliable setup provides clearly marked guides for consistent alignment and precision in every operation, offering a validated advancement in safety that directly benefits professional users by mitigating common industrial hazards associated with uncontrolled tool movement and vibration.
Figure 1 presents the final design and physical prototype of the portable drill and grinder holder with an integrated measurement guide, representing a novel solution for enhancing workshop efficiency and safety through the successful integration of fixed tool-holding positions, a quick-clamping mechanism, and a precise ruler. By transforming handheld power tools into stable, semi-stationary units, the system promotes practical utility and technical simplicity, which field tests and feedback from sixteen local welding experts—comprising fourteen field welders and two shop welders from Cabadbaran City—confirmed as significant improvements in drilling accuracy and operational stability.
Figure 2 illustrates the isometric view of the developed product, which shows the clearest image of the device.
Figure 3 presents the exploded view of the developed project, Enhancing Power Tool Stability and Safety: A Portable Drill and Grinder Holder with Integrated Measurement Guide.
Table 1 provides a comprehensive breakdown of the technical specifications and material selection for the portable drill and grinder holder, highlighting a design that prioritizes both structural durability and operational precision. The foundation of the device is a substantial base table constructed from alloy steel, which, when paired with cast iron and polyurethane wheels, creates a heavy, vibration-dampening platform that remains mobile yet stable during high-torque fabrication tasks.
Table 2 presents the experts’ evaluation of the product development in terms of Design, Construction, and Availability of Materials, with an overall mean of 3.63 and a standard deviation of 0.03, interpreted as “Strongly Agree.” This indicates that users found the product well-designed, sturdy, and constructed with accessible and reliable materials suited for technical applications. The highest mean score of 3.81 (indicator 1) reflects strong agreement on the product’s reliability and stability during operations, suggesting its effectiveness in real-world tasks. Meanwhile, the lowest mean score of 3.38 (indicator 7) highlights the need for improvements in making the product easily replicable for similar work needs. The implications of these findings suggest that the product meets end-user expectations in terms of durability, functionality, and the use of locally available, cost-effective materials. It confirms the practicality and appropriateness of the design for technical use. However, the relatively lower score on duplication potential implies a need to simplify or document construction processes to better support scalability and broader adoption.
These results in terms of design, construction, and availability of material use are supported by [
8], who emphasized that selecting durable, locally available materials such as marble concrete enhances technical performance, user satisfaction, and sustainability in public-use products. This aligns with the developed product’s use of welded steel and stainless materials, which offer structural integrity, visual appeal, and long-term usability. Additionally, Ref. [
9] highlighted that integrating user requirements into the design process and improving replicability strengthens product acceptance and scalability, reflecting the product’s user-centered approach and potential for broader application.
Table 3 presents the experts’ evaluation of the product development in terms of Functionality, yielding an overall mean of 3.51 and a standard deviation of 0.03, verbally interpreted as “Strongly Agree.” This indicates that the users recognize the product as highly functional and supportive of various tasks related to drilling and grinding operations. The highest mean score of 3.75 (indicator 9) shows that the product effectively functions within its load capacity, emphasizing its structural integrity and operational reliability. The lowest mean score of 3.25 (indicator 2), although still interpreted positively as “Agree,” suggests an area for enhancement in maintaining consistent accuracy and quality with certain integrated components. The implications of these results suggest that the product successfully performs its intended functions across a range of applications and is suitable for users of varying skill levels. The feedback confirms the product’s adaptability, ease of use, and efficiency. However, the relatively lower score on accuracy points to a potential improvement in ensuring precision alignment and securing mechanisms, particularly when using multiple tool attachments or components. These results in terms of functionality are supported by [
10], who emphasized that tool balance and proper setup are critical for achieving high surface quality and precision, supporting the importance of structural stability in the developed product’s grinding and drilling features. Similarly, Ref. [
11] showed that design innovations, such as an H-shaped chisel-edge micro-drill, can significantly improve thrust reduction, accuracy, and tool lifespan, aligning with the product’s focus on enhancing operational reliability and precision through thoughtful design improvements.
Table 4 presents the experts’ evaluation of the product development in terms of Usability, with an overall mean of 3.54 and a standard deviation of 0.04, verbally interpreted as “Strongly Agree.” This reflects that users found the product highly intuitive, easy to operate, and supportive of independent use across varying levels of skill and experience. The highest mean score of 3.69 (items 5 and 6) suggests that users particularly valued the product’s ability to support effective, efficient, and safe handling, along with a user-friendly measurement guide and mounting system. These elements contribute significantly to ease of learning and streamlined workflows, especially in educational or training environments. The lowest score of 3.31 (item 2) still falls within the “Strongly Agree” range but implies that the design could be further refined to enhance comfort during extended use. Addressing ergonomic enhancements may improve sustained productivity and reduce fatigue during long working sessions. The findings indicate that the product’s usability promotes confidence among users, including those with minimal supervision. This makes it ideal for training settings, workshops, and self-guided learning environments. Additionally, the product’s simple operation and reduced need for additional tools contribute to cost efficiency and ease of maintenance, making it a viable solution for both educational institutions and small-scale fabrication shops. Continuous refinement based on ergonomic feedback can further enhance its adaptability and long-term effectiveness.
These results in terms of training usability and ergonomic design are supported by [
12], who found that a wireless elastration tool used in coaching was intuitive and educationally effective but had ergonomic issues during prolonged use, reinforcing the need to improve long-term comfort in the developed product. Similarly, Ref. [
13] confirmed that educational tools built with ergonomic principles, such as safe handling and user-friendly interfaces, significantly enhance user experience and training effectiveness, supporting the usability and safety priorities evident in the product evaluation.
Table 5 presents the experts’ evaluation of the product development in terms of Safety, showing an overall mean of 3.66 and a standard deviation of 0.05, verbally interpreted as “Strongly Agree.” This indicates that the product meets high safety standards and incorporates features that minimize risk during operation. The highest mean score of 3.88 (item 6) underscores that the covering of moving parts is especially appreciated by experts, effectively reducing exposure to pinch points and potential injuries. Similarly, item 2 (mean = 3.81) affirms that the product allows tasks to be performed efficiently while ensuring user safety, a critical factor in technical and industrial environments. While still rated “Strongly Agree,” the lowest score of 3.44 (item 5) suggests that the accessibility of power switches could be enhanced further for quicker emergency response. This detail points to a minor area for improvement, emphasizing the need for ergonomic placement of controls. The results strongly imply that the product is safe for continuous and independent use, making it ideal for environments such as training centers, schools, and small workshops. The robust structure, secure holders, and thoughtful design elements promote a hazard-free workspace, helping to prevent accidents and tool-related injuries. Incorporating minor design adjustments, such as more visible or strategically placed emergency controls, can further elevate the product’s safety profile, reinforcing its suitability for both educational and industrial applications.
These results in terms of emergency stop system design and safety features are supported by [
14], who showed that clearly accessible and integrated emergency stop devices significantly improve operational safety, reinforcing the recommendation to enhance emergency switch placement. Similarly, Ref. [
15] emphasized that protective design elements such as guarding moving parts and incorporating ergonomic features effectively reduce injuries, supporting the importance of covering moving components to prevent pinch point hazards.
Table 6 presents the experts’ evaluation of the product development in terms of Modularity (Design Phase Modularity), which yielded an overall mean score of 3.53 with a very low standard deviation of 0.01, reflecting strong consensus and a verbal interpretation of “Strongly Agree.” This indicates that the product is well-designed with modularity as a core feature, promoting flexibility, adaptability, and ease of maintenance. High mean scores for ease of assembly and disassembly (3.56) and the ability to interchange or reconfigure components without difficulty (3.56) highlight its user-friendly modular construction. These qualities support efficient repair, upgrading, and customization to meet evolving user needs. The use of standardized parts (mean = 3.50) enhances practicality by lowering costs and ensuring the availability of replacements. The product maintains functionality even when components are modified or removed (mean = 3.56), and its structure allows for such changes without compromising performance (mean = 3.56), ensuring both reliability and flexibility. A high modularity score (mean = 3.69) confirms the product’s adaptability to diverse functional requirements and operational settings, making it especially valuable in dynamic industrial environments. This strong modular design offers several advantages, including simplified maintenance, cost efficiency, ease of upgrades, and sustainability. It allows new features or parts to be integrated without a full redesign, making the product not only practical and efficient but also future-proof. These features contribute significantly to long-term usability and versatility in fast-changing work conditions.
These results in terms of modular design are supported by [
16], who identified key benefits such as increased flexibility, customization, and reductions in development cost and time, particularly in industrial sectors like automotive manufacturing. Additionally, modularity enables ease of assembly, component interchangeability, enhanced product customization, and promotes eco-sustainability and cost efficiency by improving quality while lowering manufacturing and assembly expenses.
Table 7 presents the experts’ evaluation of the product development in terms of Ergonomics, which yielded an overall mean of 3.55 with a low standard deviation of 0.04, indicating a strong consensus among evaluators that the product is ergonomically well-designed. The highest mean scores of 3.69 were observed in items related to the height and positioning of the holder supporting good posture, the layout of components enabling smooth operation, and the holder not obstructing the user’s view, all reflecting key ergonomic strengths. The lowest score of 3.19, though still interpreted as “Agree,” was noted on an item also assessing posture support, suggesting a minor area for improvement and potential redundancy due to its duplication with different scores. Overall, the results imply that the product effectively supports user comfort, natural movement, and safety, with slight adjustments needed to optimize posture-related design features.
These results in terms of ergonomics are supported by recent research emphasizing posture support and intuitive component layout as key factors in enhancing user comfort and satisfaction. Ref. [
17] found that integrating ergonomic and aesthetic design significantly improves user engagement and product performance, especially when prioritizing posture and ease of use. Similarly, Ref. [
18] demonstrated that ergonomic chair designs based on posture analysis and anthropometric data reduce discomfort and enhance user well-being, reinforcing the critical role of posture alignment in product design.