Clean Technologies

A treatment process was developed for effluents from direct physical lithium-ion battery (LIB) recycling with a focus on the removal of organic contaminants. The high chemical oxygen demand to biological oxygen demand ratio (COD/BOD₅) of 3.9–4.6 indicates that biological treatment is not feasible. Therefore, three advanced oxidation processes were evaluated: UV/H₂O₂ oxidation, the Fenton process and electrochemical oxidation. Two target scenarios were considered, namely compliance with the limit for discharge into the sewer system (COD = 800 mg/L) and compliance with the stricter limit for direct discharge into surface waters (COD = 200 mg/L). Under the investigated conditions, UV/H₂O₂ oxidation and the Fenton process did not meet the required discharge limits and exhibited high chemical consumption. In contrast, electrochemical oxidation achieved both discharge criteria with a lower energy demand, requiring 32.8 kWh/kgCOD_removed for sewer discharge and 95.3 kWh/kgCOD_removed for direct discharge. An economic assessment further identified electrochemical oxidation as the most cost-effective option, with treatment costs of EUR 6.63/m³, compared to EUR 17.31/m³ for UV/H₂O₂ oxidation and EUR 28.66/m³ for the Fenton process. Overall, electrochemical oxidation proved to be the most efficient and environmentally favorable technology for treating wastewater from LIB recycling, enabling compliance with strict discharge regulations while minimizing the chemical and energy demand.

Electrochemical ocean alkalinity enhancement is a form of marine carbon dioxide removal, a rapidly growing industry that is powered by efficient onshore or offshore energy sources. As more and larger deployments are being planned, it is important to consider how variable energy sources like tidal energy can impact plant performance and costs. An open-source Python-based generalizable model for electrodialysis-based ocean alkalinity enhancement has been developed that can capture key system-level insights of the electrochemistry, ocean chemistry, acid disposal, and co-product creation of these plants under various conditions. The model additionally accounts for hybrid energy system performance profiles and costs via the National Laboratory of the Rockies’ H2Integrate tool. The model was used to analyze an example theoretical plant deployment in North Admiralty Inlet, including how the plant is impacted by the available energy sources in the region and the scale at which plant costs are covered by the co-products it generates, such as recycled concrete aggregates, without requiring carbon credits. The results show that the example plant could be profitable without carbon credits at commercial scales of 100,000 to 1 million tons of carbon dioxide removal per year, so long as it uses low-cost electricity sources and either sells acid or recovers recycled concrete aggregates with about 1 molar acid concentrations, though more research is needed to confirm these results.

Façades account for approximately 15–20% of a building’s embodied carbon, making them a key target for material decarbonization. While bio-composites are increasingly explored for façade insulation, cladding systems remain dominated by carbon-intensive materials such as aluminum and fiber-reinforced polymers (FRPs). This paper presents findings from a study investigating the use of food-waste-derived bulk fillers in bio-composite materials for façade cladding applications. Several food-waste streams, including hazelnut and pistachio shells, date seeds, avocado and mango pits, tea leaves, and brewing waste, were processed into fine powders (<0.125 μm) and combined with a furan-based biobased thermoset resin to produce flat composite sheets. The samples were evaluated through mechanical testing (flexural strength, stiffness, and impact resistance), water absorption, freeze–thaw durability, and optical microscopy to assess microstructural characteristics before and after testing. The results reveal substantial performance differences between waste streams. In particular, hazelnut and pistachio shell fillers produced bio-composites suitable for façade cladding, achieving flexural strengths of 62.6 MPa and 53.6 MPa and impact strengths of 3.42 kJ/m² and 1.39 kJ/m², respectively. These findings demonstrate the potential of food-waste-based bio-composites as low-carbon façade cladding materials and highlight future opportunities for optimization of processing, supply chains, and material design.