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Journal of Manufacturing and Materials Processing, Volume 9, Issue 1

January 2025 - 27 articles

Cover Story: At present, powder-mixed electrical discharge machining (PMEDM) is being investigated by researchers and is emerging as a promising variant of electrical discharge machining technology. Before extending this process to industrial applications, certain aspects need to be studied, for instance, the concentration of graphite as powder in the dielectric and the evaluation of the benefits of surfactant use to avoid both the aggregation and sedimentation of the powder. It has been demonstrated that the surfactant can be replaced by an effective stirring system, making the process more sustainable. Adding graphite to the dielectric improves the Material Removal Rate compared to a pure dielectric by up to 150% with the highest concentration. The powder affects the spark length and therefore the geometrical characteristics of the hole. View this paper
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Articles (27)

  • Article
  • Open Access
1 Citations
2,411 Views
19 Pages

Five-Axis Printing of Continuous Fibers on the Mold

  • Paweł Michalec,
  • Marius Laux,
  • Gidugu Lakshmi Srinivas,
  • Robert Weidner and
  • Mathias Brandstötter

This paper explores a five-axis printing method designed to improve the fabrication of continuous fiber-reinforced thermoplastic composites (CFRTPCs), essential for producing lightweight, complex structures in advanced manufacturing. Traditional CFRT...

  • Article
  • Open Access
1,742 Views
16 Pages

Incorporating a new design combined with a thermoplastic material without having a prior process database may cause numerous defects in the molded part. Along with the initial setup cost, the scrape due to defects can add additional costs to the prod...

  • Article
  • Open Access
5 Citations
2,709 Views
26 Pages

Processability and Material Behavior of NiTi Shape Memory Alloys Using Wire Laser-Directed Energy Deposition (WL-DED)

  • Hediyeh Dabbaghi,
  • Nasrin Taheri Andani,
  • Mohammad Pourshams,
  • Mahyar Sojoodi,
  • Behrang Poorganji and
  • Mohammad Elahinia

Utilizing additive manufacturing (AM) techniques with shape memory alloys (SMAs) like NiTi shows great promise for fabricating highly flexible and functionally superior 3D metallic structures. Compared to methods relying on powder feedstocks, wire-ba...

  • Article
  • Open Access
1 Citations
1,736 Views
17 Pages

Gears remain a fundamental component in mechanical power transmission, with ongoing research focused on enhancing performance and sustainability. This study addresses the process of gear lightweighting, a key factor for efficiency improvements in aut...

  • Article
  • Open Access
4 Citations
1,899 Views
18 Pages

Effect of Al/Cu Ratio on Microstructure and High-Temperature Oxidation Resistance of AlxCoCrCuyFeNi High-Entropy Alloy Coatings

  • Ling Zhou,
  • Hongxi Liu,
  • Qinghua Zhang,
  • Jiazhu Liang,
  • Yuanrun Peng,
  • Xuanhong Hao,
  • Chen Yang,
  • Yaxia Liu and
  • Yueyi Wang

To improve high-temperature oxidation resistance for Ti6Al4V alloy, AlxCoCrCuyFeNi (x = 0, 0.3, 0.5, 0.7, 1.0; y = 1.0, 0.7, 0.5, 0.3, 0, x + y = 1.0) high-entropy alloy (HEA) coatings were prepared on the Ti6Al4V alloy substrate by a laser cladding...

  • Article
  • Open Access
1 Citations
1,598 Views
23 Pages

This work introduces an end-to-end methodology, from data gathering to fault notification, for the predictive maintenance of rotary components of machine tools. This is done through fingerprint routines; that is, processes that are executed periodica...

  • Article
  • Open Access
2 Citations
1,698 Views
14 Pages

Additive manufacturing (AM) processes, such as fused deposition modelling (FDM), have emerged as transformative technologies in pharmaceutical manufacturing, enabling the production of drug delivery systems with complex and customised geometries. The...

  • Article
  • Open Access
2 Citations
1,891 Views
17 Pages

Kinetics of Austenite Formation in a Medium-Carbon, Low-Alloy Steel with an Initial Martensite Microstructure: Influence of Prior Austenite Grain Size

  • Navneeth Rajakrishnan,
  • Morteza Sadeghifar,
  • Pinaki Bhattacharjee,
  • Henri Champliaud and
  • Mohammad Jahazi

The impact of prior austenite grain size (PAGS) on the kinetics of austenite formation with an initial martensite microstructure was investigated in a medium-carbon, low-alloy steel. Two distinct PAGS of 117 and 330 μm, representing the range of g...

  • Article
  • Open Access
1 Citations
1,768 Views
12 Pages

The trend of adapting powder bed fusion (PBF) for product manufacturing continues to grow as this process is highly capable of producing functional 3D components with micro-scale precision. The powder bed’s properties (e.g., powder packing, mat...

  • Article
  • Open Access
8 Citations
1,902 Views
13 Pages

Studies on the Effect of Laser Shock Peening Intensity on the Mechanical Properties of Wire Arc Additive Manufactured SS316L

  • Geethapriyan Thangamani,
  • Santosh Kumar Tamang,
  • Md Saad Patel,
  • Jinoop Arackal Narayanan,
  • Muthuramalingam Thangaraj,
  • Jufan Zhang,
  • Pardeep Kumar Gianchandani and
  • Palani Iyamperumal Anand

This study examines the impact of laser shock peening (LSP) on the mechanical properties, microstructural features, and elemental distribution of stainless steel 316L (SS316L) produced using wire arc additive manufacturing (WAAM). The investigation f...

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J. Manuf. Mater. Process. - ISSN 2504-4494