Integrated Purification Process for 5-Aminolevulinic Acid Phosphate Produced via Biological Fermentation
Abstract
1. Introduction
2. Materials and Methods
2.1. Quantification of 5-ALA (As 5-ALAP) for Crude Process
2.2. Quantification of 5-ALAP for Recrystallization Process
2.3. Quantification of Related Impurities
2.4. Crystal Structure Analysis of 5-ALAP Crystals
2.5. Comparison Targets
2.6. HPLC Analysis of Hydrophobic Impurities
2.7. HPLC Analysis of Hydrophilic Impurities
2.8. Absorption Spectroscopy
2.9. Quantification of Residual EtOH in 5-ALAP Crystals
2.10. Quantification of Residual Metal Elements
2.11. Ion-Exchange Resins
2.12. Necessity of Nanoparticle Removal Using Activated Carbon
2.13. Recrystallization Process
2.14. Integrated Production of 5-ALAP
3. Results
3.1. Concentration Behavior of 5-ALA in Purification Process
3.2. X-Ray Diffraction Spectroscopy
3.3. Hydrophobic Impurities
3.4. Hydrophilic Impurities
3.5. Color Quality
3.6. Residual EtOH
4. Discussion
5. Conclusions
Supplementary Materials
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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| Process | Volume [L] | 5-ALAP | PY | ||||
|---|---|---|---|---|---|---|---|
| [g/L] | [g] | Yield [%] | [g/L] | [g] | [% vs. 5-ALAP] | ||
| Fermentation broth (after inactivation) | 60.07 | 45.43 | 2728.73 | 100.0 | 0.65 | 39.19 | 1.4364 |
| Cross filter | 150.05 | 17.30 | 2595.27 | 95.1 | 0.25 | 37.02 | 1.4265 |
| PA412 after pH adjustment | 59.86 | 37.02 | 2215.73 | 81.2 | 0.03 | 1.78 | 0.1010 |
| Crystallization with mother liquor | 3.52 | 627.73 | 2207.75 | 80.9 | 0.25 | 0.87 | 0.0393 |
| Wet crude extract | - | - | 1953.40 | 71.6 | - | 0.02 | 0.0010 |
| Process | Volume [L] | 5-ALAP | PY | ||||
|---|---|---|---|---|---|---|---|
| [g/L] | [g] | Yield [%] | [g/L] | [mg] | [ppm vs. 5-ALAP] | ||
| Dissolution | 2.25 | 441.3 | 992.9 | 100.0 | 0.02 | 51 | 51 |
| Nanoparticle removal | 6.97 | 140.8 | 981.7 | 98.9 | 0.03 | 209 | 213 |
| Chelate resin (TP260) | 7.05 | 123.9 | 873.3 | 88.0 | 0.01 | 90 | 103 |
| Ultrafiltration | 7.50 | 114.7 | 860.1 | 86.6 | 0.01 | 80 | 93 |
| Crystallization with mother liquor | 1.50 | 562.7 | 844.1 | 85.0 | 0.19 | 292 | 346 |
| Wet product before crystal washing | - | - | 758.1 | 76.4 (80.4) | - | N.D. | N.D. |
| Wet product after crystal washing | - | - | 703.1 | 70.8 (78.9) | - | N.D. | N.D. |
| Dried pure product | - | - | 658.0 (738.0) | 66.3 (74.3%) | - | N.D. | N.D. |
| 5-ALAP Powders | PY (ppm vs. ALAP) |
|---|---|
| Obtained 5-ALAP crystal | N.D. |
| Manu A | N.D. |
| Manu B | 20 |
| Manu C | 526 |
| Sample | Na+ [ng/g] |
|---|---|
| Obtained 5-ALAP crystal | N.D. |
| Manu A | 545 |
| Manu B | N.D. |
| Manu C | 794,000 |
| 2θ | Intensity |
|---|---|
| (°) | Counts |
| 7.9 | 661 |
| 12.4 | 410 |
| 15.4 | 370 |
| 15.8 | 3266 |
| 18.6 | 637 |
| 19.0 | 2558 |
| 19.2 | 687 |
| 20.3 | 1097 |
| 20.6 | 250 |
| 20.8 | 3460 |
| 21.2 | 6184 |
| 21.4 | 3464 |
| 22.5 | 1411 |
| 22.7 | 2304 |
| 23.0 | 7757 |
| 23.9 | 902 |
| 24.3 | 907 |
| 25.3 | 482 |
| 25.8 | 793 |
| 26.6 | 466 |
| 27.0 | 1674 |
| 27.9 | 1758 |
| 28.1 | 376 |
| 30.1 | 501 |
| 30.2 | 1193 |
| 30.8 | 893 |
| 31.3 | 1689 |
| 31.6 | 170 |
| 31.7 | 168 |
| 32.0 | 1703 |
| 32.6 | 692 |
| 32.8 | 274 |
| 33.2 | 3833 |
| 33.5 | 144 |
| 34.4 | 298 |
| 34.8 | 2056 |
| 35.2 | 68 |
| 35.9 | 502 |
| 36.9 | 142 |
| 37.6 | 216 |
| 37.9 | 1563 |
| 38.2 | 1167 |
| 38.5 | 118 |
| 38.8 | 1385 |
| 38.9 | 771 |
| 39.2 | 988 |
| 39.6 | 560 |
| RT [min] | Manu A | Manu B | Manu C | Obtained 5-ALAP Crystal |
|---|---|---|---|---|
| 2.8 | N.D. | N.D. | 0.32 | N.D. |
| 3.5 | 0.88 | 0.21 | 0.05 | 0.02 |
| 4.2 | 0.07 | N.D. | N.D. | N.D. |
| 4.4 | N.D. | N.D. | 0.02 | N.D. |
| 4.5 | 0.23 | 0.05 | 0.02 | 0.02 |
| 4.7 | N.D. | N.D. | 0.04 | N.D. |
| 4.9 | 0.05 | N.D. | 0.06 | N.D. |
| 5.4 | 0.03 | N.D. | 0.06 | N.D. |
| 5.9 | 0.02 | N.D. | 0.03 | N.D. |
| 6.2 | 0.06 | 0.13 | 5.09 | 0.03 |
| 6.7 | 0.29 | 0.02 | N.D. | N.D. |
| 7.1 | 0.06 | N.D. | N.D. | N.D. |
| 7.4 | 0.03 | 0.02 | 0.64 | 0.02 |
| 8.0 | N.D. | 0.02 | 0.03 | N.D. |
| 8.2 | 0.04 | N.D. | N.D. | N.D. |
| 8.8 | 0.02 | N.D. | 0.03 | N.D. |
| 9.1 | N.D. | N.D. | 0.03 | N.D. |
| 9.6 | 0.02 | N.D. | N.D. | N.D. |
| 9.7 | N.D. | 0.02 | N.D. | N.D. |
| 10.6 | N.D. | N.D. | 0.03 | N.D. |
| 11.1 | N.D. | N.D. | 0.35 | N.D. |
| 11.9 | N.D. | N.D. | 0.02 | N.D. |
| 12.8 | N.D. | N.D. | 0.02 | 0.03 |
| 13 | 0.02 | N.D. | N.D. | N.D. |
| 13.6 | N.D. | N.D. | 0.03 | N.D. |
| 14.8 | N.D. | N.D. | 0.48 | N.D. |
| 15.5 | N.D. | N.D. | 0.02 | N.D. |
| 16.7 | N.D. | 0.02 | 0.7 | N.D. |
| 18.9 | N.D. | N.D. | 0.03 | N.D. |
| 20.2 | N.D. | N.D. | 0.06 | N.D. |
| 22.3 | 0.05 | N.D. | N.D. | N.D. |
| 24.4 | N.D. | N.D. | 0.04 | N.D. |
| 25.3 | N.D. | N.D. | 0.03 | N.D. |
| 27.5 | 0.03 | 0.02 | 0.48 | N.D. |
| 29.2 | N.D. | N.D. | 0.02 | N.D. |
| 30 | N.D. | N.D. | 0.05 | N.D. |
| 38.4 | N.D. | N.D. | 0.06 | N.D. |
| 38.7 | 0.06 | N.D. | N.D. | N.D. |
| Sum | 1.75 | 0.39 | 8.40 | 0.00 |
| RT [min] | Manu A | Manu B | Manu C | Obtained 5-ALAP Crystal |
|---|---|---|---|---|
| 5.7 | 0.05 | N.D. | 0.08 | N.D. |
| 5.9 | N.D. | N.D. | 0.1 | N.D. |
| 6.1 | 0.14 | N.D. | N.D. | N.D. |
| 6.2 | N.D. | N.D. | 0.03 | 0.03 |
| 6.5 | 0.07 | 0.02 | N.D. | N.D. |
| 6.6 | N.D. | N.D. | 0.33 | N.D. |
| 6.7 | 0.34 | 0.1 | N.D. | N.D. |
| 7.4 | N.D. | N.D. | 0.03 | N.D. |
| 7.6 | N.D. | N.D. | 0.02 | N.D. |
| 7.8 | 0.04 | 0.08 | 2.73 | 0.03 |
| 8.2 | 0.04 | N.D. | N.D. | N.D. |
| 9.4 | N.D. | N.D. | 0.04 | N.D. |
| 10.6 | 0.03 | 0.02 | 0.04 | N.D. |
| 10.7 | 0.03 | N.D. | N.D. | N.D. |
| 11.6 | 0.2 | N.D. | N.D. | N.D. |
| 18.8 | N.D. | N.D. | 0.02 | N.D. |
| 19.4 | 0.02 | N.D. | N.D. | N.D. |
| 19.9 | 0.02 | N.D. | N.D. | N.D. |
| 20.7 | N.D. | N.D. | N.D. | 0.02 |
| 21.5 | N.D. | N.D. | 0.02 | N.D. |
| 21.9 | 0.06 | 0.03 | 0.32 | 0.04 |
| 24.9 | 0.2 | 0.03 | N.D. | N.D. |
| 29.8 | N.D. | N.D. | 0.03 | N.D. |
| 36.3 | N.D. | N.D. | 0.02 | N.D. |
| 40.2 | 0.02 | N.D. | N.D. | N.D. |
| 44.4 | 0.08 | 0.03 | 0.02 | N.D. |
| Sum | 1.14 | 0.18 | 3.56 | 0.00 |
| Sample | 430 nm [%] | 525 nm [%] |
|---|---|---|
| Obtained 5-ALAP crystal | 99.8 | 100.0 |
| Manu A | 98.1 | 99.6 |
| Manu B | 98.6 | 99.6 |
| Manu C | 82.4 | 93.9 |
| Sample | Residual EtOH [ppm] | Residual MeOH [ppm] |
|---|---|---|
| Obtained 5-ALAP crystal | 498 | N.D. |
| Manu A | 3357 | N.D. |
| Manu B | 52 | N.D. |
| Manu C | 1706 | N.D. |
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Iwata, N.; Fukumoto, K.; Uchino, M. Integrated Purification Process for 5-Aminolevulinic Acid Phosphate Produced via Biological Fermentation. Separations 2026, 13, 92. https://doi.org/10.3390/separations13030092
Iwata N, Fukumoto K, Uchino M. Integrated Purification Process for 5-Aminolevulinic Acid Phosphate Produced via Biological Fermentation. Separations. 2026; 13(3):92. https://doi.org/10.3390/separations13030092
Chicago/Turabian StyleIwata, Naoyuki, Kazunari Fukumoto, and Mitsuharu Uchino. 2026. "Integrated Purification Process for 5-Aminolevulinic Acid Phosphate Produced via Biological Fermentation" Separations 13, no. 3: 92. https://doi.org/10.3390/separations13030092
APA StyleIwata, N., Fukumoto, K., & Uchino, M. (2026). Integrated Purification Process for 5-Aminolevulinic Acid Phosphate Produced via Biological Fermentation. Separations, 13(3), 92. https://doi.org/10.3390/separations13030092

