Microfabricated rGO/PANI Interdigitated Electrodes for Reference-Free, Label-Free pH Sensing on Flexible Substrates
Abstract
1. Introduction
2. Materials and Methods
2.1. Reagents and Substrates
2.2. PANI Synthesis, rGO/PANI Composite Preparation, and PET Coating
2.3. Screening Layout of İnkjet-Printed AgNP Bars
2.4. Selection of Optimal rGO/PANI Ratio Concentration for Microfabrication
2.5. Interdigitated Electrode (IDE) Design and Microfabrication of rGO/PANI
3. Results and Discussion
3.1. Characterization
3.2. Potentiometric Behavior of the Composite
3.3. Composition Optimization
3.4. Performance of rGO/PANI Based pH Sensor
4. Conclusions
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
- Tang, Y.; Zhong, L.; Wang, W.; He, Y.; Han, T.; Xu, L.; Mo, X.; Liu, Z.; Ma, Y.; Bao, Y.; et al. Recent Advances in Wearable Potentiometric pH Sensors. Membranes 2022, 12, 504. [Google Scholar] [CrossRef]
- Massaglia, G.; Spisni, G.; Serra, T.; Quaglio, M. Laser-Induced Graphene Electrodes for Flexible pH Sensors. Nanomaterials 2024, 14, 2008. [Google Scholar] [CrossRef]
- Zhao, L.; Piper, A.; Rosati, G.; Merkoçi, A. Direct Writing of Graphene Electrodes for Point-of-Care Electrochemical Sensing Applications. Sens. Diagn. 2024, 3, 1406–1427. [Google Scholar] [CrossRef]
- Zhou, J.; Zhou, S.; Fan, P.; Li, X.; Ying, Y.; Ping, J.; Pan, Y. Implantable Electrochemical Microsensors for In Vivo Monitoring of Animal Physiological Information. Nano-Micro Lett. 2024, 16, 49. [Google Scholar] [CrossRef] [PubMed]
- Gao, F.; Liu, C.; Zhang, L.; Liu, T.; Wang, Z.; Song, Z.; Cai, H.; Fang, Z.; Chen, J.; Wang, J.; et al. Wearable and Flexible Electrochemical Sensors for Sweat Analysis: A Review. Microsyst. Nanoeng. 2023, 9, 1. [Google Scholar] [CrossRef]
- Palsaniya, S.; Strandberg, A.; Mukherji, S. Rapid Detection of Antibiotics in Drinking Water Using Printed Sensors. ACS Appl. Eng. Mater. 2025, 3, 1081–1090. [Google Scholar] [CrossRef]
- Laffitte, Y.; Gray, B.L. Potentiometric pH Sensor Based on Flexible Screen-Printable Polyaniline Composite for Textile-Based Microfluidic Applications. Micromachines 2022, 13, 1376. [Google Scholar] [CrossRef]
- Mazzara, F.; Patella, B.; D’Agostino, C.; Bruno, M.G.; Carbone, S.; Lopresti, F.; Aiello, G.; Torino, C.; Vilasi, A.; O’Riordan, A.; et al. PANI-Based Wearable Electrochemical Sensor for pH Sweat Monitoring. Chemosensors 2021, 9, 169. [Google Scholar] [CrossRef]
- Kim, S.J.; Park, H.J.; Kim, G.; Kim, J.; Lee, K.G.; Choi, B.G. Hydrodynamics-Engineered Polyaniline Nanofibers on Graphene Nanosheets for High-Performance pH Sensors. Mater. Today Commun. 2024, 39, 109224. [Google Scholar] [CrossRef]
- Park, D.; Lee, D.; Kim, H.J.; Yoon, D.S.; Hwang, K.S. Scalable Functionalization of Polyaniline-Grafted rGO Field-Effect Transistors for a Highly Sensitive Enzymatic Acetylcholine Biosensor. Biosensors 2022, 12, 279. [Google Scholar] [CrossRef] [PubMed]
- Oliveira, R.D.; Pscheidt, J.; Santos, C.S.; Ferreira, R.T.; Marciniuk, G.; Garcia, J.R.; Vidotti, M.; Marchesi, L.F.; Pessoa, C.A. Electrochemical Performance of pH Sensor Based on LbL Films of Polyaniline-Gum Arabic Nanocomposite and Graphene Oxide. J. Electrochem. Soc. 2020, 167, 047505. [Google Scholar] [CrossRef]
- Zeng, Z.; Wei, W.; Li, B.; Gao, M.; Yu, Z.G.; Chim, W.K.; Zhu, C. CVD Polycrystalline Graphene as Sensing Film of Extended-Gate ISFET for Low-Drift pH Sensor. J. Electrochem. Soc. 2021, 168, 067520. [Google Scholar] [CrossRef]
- Yin, Y.; Guo, C.; Mu, Q.; Li, W.; Yang, H.; He, Y. Dual-Sensing Nano-Yarns for Real-Time pH and Temperature Monitoring in Smart Textiles. Chem. Eng. J. 2024, 500, 157115. [Google Scholar] [CrossRef]
- Angizi, S.; Yu, E.Y.C.; Dalmieda, J.; Saha, D.; Selvaganapathy, P.R.; Kruse, P. Defect Engineering of Graphene to Modulate pH Response of Graphene Devices. Langmuir 2021, 37, 12163–12178. [Google Scholar] [CrossRef]
- Angizi, S.; Huang, X.; Hong, L.; Akbar, M.A.; Selvaganapathy, P.R.; Kruse, P. Defect Density-Dependent pH Response of Graphene Derivatives: Towards the Development of pH-Sensitive Graphene Oxide Devices. Nanomaterials 2022, 12, 1801. [Google Scholar] [CrossRef]
- Das, P.; Ibrahim, S.; Chakraborty, K.; Ghosh, S.; Pal, T. Stepwise Reduction of Graphene Oxide and Studies on Defect-Controlled Physical Properties. Sci. Rep. 2024, 14, 294. [Google Scholar] [CrossRef]
- Beygisangchin, M.; Abdul Rashid, S.; Shafie, S.; Sadrolhosseini, A.R.; Lim, H.N. Preparations, Properties, and Applications of Polyaniline and Polyaniline Thin Films—A Review. Polymers 2021, 13, 2003. [Google Scholar] [CrossRef] [PubMed]
- Kaushik, P.; Bharti, R.; Sharma, R.; Verma, M.; Olsson, R.T.; Pandey, A. Progress in Synthesis and Applications of Polyaniline-Coated Nanocomposites: A Comprehensive Review. Eur. Polym. J. 2024, 221, 113574. [Google Scholar] [CrossRef]
- Okhay, O.; Tkach, A. Synergetic Effect of Polyaniline and Graphene in Their Composite Supercapacitor Electrodes: Impact of Components and Parameters of Chemical Oxidative Polymerization. Nanomaterials 2022, 12, 2531. [Google Scholar] [CrossRef]
- Chua, C.K.; Pumera, M. Chemical Reduction of Graphene Oxide: A Synthetic Chemistry Viewpoint. Chem Soc Rev 2014, 43, 291–312. [Google Scholar] [CrossRef]
- Pei, S.; Cheng, H.-M. The Reduction of Graphene Oxide. Carbon 2012, 50, 3210–3228. [Google Scholar] [CrossRef]
- Li, Y.; Mao, Y.; Xiao, C.; Xu, X.; Li, X. Flexible pH Sensor Based on a Conductive PANI Membrane for pH Monitoring. RSC Adv. 2020, 10, 21–28. [Google Scholar] [CrossRef]
- Folkertsma, L.; Gehrenkemper, L.; Eijkel, J.; Gerritsen, K.; Odijk, M. Reference-Electrode Free pH Sensing Using Impedance Spectroscopy. In Proceedings of the EUROSENSORS 2018, Graz, Austria, 9–12 September 2018; p. 742. [Google Scholar]
- Kosri, E.; Ibrahim, F.; Thiha, A.; Madou, M. Micro and Nano Interdigitated Electrode Array (IDEA)-Based MEMS/NEMS as Electrochemical Transducers: A Review. Nanomaterials 2022, 12, 4171. [Google Scholar] [CrossRef]
- Chen, Z.; Liu, C.; Tran, M.-Q. Fabrication and Characterization of Flexible pH Sensors Based on Pulsed Laser-Ablated Graphene/MoS2 Interdigitated Electrodes. Nanomaterials 2025, 15, 1115. [Google Scholar] [CrossRef]
- Mücke, B.E.D.; Rossignatti, B.C.; Abegão, L.M.G.; Barbosa, M.S.; Mello, H.J.N.P.D. Optimized Drop-Casted Polyaniline Thin Films for High-Sensitivity Electrochemical and Optical pH Sensors. Polymers 2024, 16, 2789. [Google Scholar] [CrossRef] [PubMed]
- Wachta, I.; Balasubramanian, K. Electroanalytical Strategies for Local pH Sensing at Solid–Liquid Interfaces and Biointerfaces. ACS Sens. 2024, 9, 4450–4468. [Google Scholar] [CrossRef] [PubMed]
- Ozek, E.A.; Tasdelen, M.C.; Tanyeli, S.; Yapici, M.K. Strain Sensing Graphene Functionalized PET Films Based on a Facile Dip Coating Approach. In Proceedings of the 2021 IEEE International Flexible Electronics Technology Conference (IFETC), Virtual, 8–11 August 2021; pp. 1–3. [Google Scholar]
- Williams, G.; McMurray, H.N.; Bennett, A. Inhibition of Corrosion-Driven Organic Coating Delamination from a Zinc Surface Using Polyaniline Pigments: Polyaniline Inhibition of Organic Coating Disbondment. Mater. Corros. 2014, 65, 401–409. [Google Scholar] [CrossRef]
- Zhang, Y.; Liu, J.; Zhang, Y.; Liu, J.; Duan, Y. Facile Synthesis of Hierarchical Nanocomposites of Aligned Polyaniline Nanorods on Reduced Graphene Oxide Nanosheets for Microwave Absorbing Materials. RSC Adv. 2017, 7, 54031–54038. [Google Scholar] [CrossRef]










| Stage | Parameter | Value/Setting | Rationale/Note |
|---|---|---|---|
| Dispersion | GO dispersion | 4 mg mL−1 in deionized water | Provides a highly stable colloidal dispersion and minimizes batch-to-batch concentration deviation. |
| PANI dispersion | 4 mg mL−1 in deionized water | Adjusted to enable volumetric mixing toward the targeted rGO:PANI mass ratio. | |
| Target composition | 80:20 (rGO:PANI, w/w) | Identified as the optimum composition balancing pH-sensing performance and patternability. | |
| Composite homogenization | Mixing protocol | Volumetric mixing of rGO and PANI dispersions to reach the desired w/w ratio | Ensures accurate control over composite composition. |
| Homogenization | Probe sonication | Promotes a uniform rGO-PANI composite and suppresses agglomeration. | |
| Dip-coating Deposition | Immersion time | 30 s per cycle | Provides practical control over deposited film for manual processing. |
| Withdrawal | Manual withdrawal at a steady pace | Minimizes edge defects. | |
| Number of cycles | 4 dip-coating cycles (single face of the substrate) | A single cycle yields continuous but high-resistance films; 4 cycles yield lower sheet resistance and films robust to subsequent lithographic steps. | |
| Thermal Treatments | Intermediate drying | 60 °C for 10 min in an oven (after each deposition cycle) | Improves film continuity, promotes solvent removal, and reduces run-off during successive cycles. |
| Reduction | 180 °C for 3 h | Ensuring the conversion of GO to rGO at a temperature that PET can withstand. | |
| Film verification | Structural characterization | Raman spectroscopy | Confirms the presence and integrity of rGO and PANI components in the composite. |
| Electrical characterization | Sheet resistance ≈ 35.57 Ω sq−1 | Demonstrates reduction and functional conductivity suitable for device integration. |
| Step | Purpose | Material/Tool | Nominal Setting | Notes/Range |
|---|---|---|---|---|
| 1. PR coat | IDE pattern | AZ5214E; spin coater | 2000 rpm, 30 s | Thickness ~1.6 µm; 25 °C |
| 2. UV exposure | Pattern PR | Mask + substrate between two flat glass plates; Mask aligner | 10 s UV exposure | Ensures uniform contact on flexible PET |
| 3. Develop | Clear exposed PR | AZ 726 MIF | 90 s, DI rinse | — |
| 4. Rinse and dry | remove residues | DI water; N2 gun | 5–10 s DI; N2 dry | — |
| 5. O2 plasma etch | Remove unprotected rGO/PANI | DRIE device | 50 W, 10 min | — |
| 6. PR strip | Remove PR mask | Acetone, IPA | ≤5 s acetone; then IPA | No ultrasonics |
| 7. Visual check | Verify clearance | Optical/SEM | — | clean sidewalls |
| Geometry | Total Fingers | Finger Length (mm) | Finger Width and Finger Gap (µm) |
|---|---|---|---|
| Sensor A | 60 | 2 | 50 |
| Sensor B | 40 | 2 | 50 |
| Sensor C | 40 | 4 | 50 |
| Bend Cycle | Iflat (μA) | Ibend (μA) | [(ΔI/Iflat) × 100] (%) |
|---|---|---|---|
| 10 | 2.47886 | 2.51094 | 1.29 |
| 20 | 2.46883 | 2.51094 | 1.69 |
| 30 | 2.46268 | 2.49681 | 1.37 |
Disclaimer/Publisher’s Note: The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content. |
© 2025 by the authors. Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
Share and Cite
Sepehri Gohar, M.; Ozek, E.A.; Tasdelen, M.C.; Arman Kuzubasoglu, B.; Vaheb, Y.; Yapici, M.K. Microfabricated rGO/PANI Interdigitated Electrodes for Reference-Free, Label-Free pH Sensing on Flexible Substrates. Micromachines 2025, 16, 1337. https://doi.org/10.3390/mi16121337
Sepehri Gohar M, Ozek EA, Tasdelen MC, Arman Kuzubasoglu B, Vaheb Y, Yapici MK. Microfabricated rGO/PANI Interdigitated Electrodes for Reference-Free, Label-Free pH Sensing on Flexible Substrates. Micromachines. 2025; 16(12):1337. https://doi.org/10.3390/mi16121337
Chicago/Turabian StyleSepehri Gohar, Maryam, Ekin Asim Ozek, Melih Can Tasdelen, Burcu Arman Kuzubasoglu, Yaser Vaheb, and Murat Kaya Yapici. 2025. "Microfabricated rGO/PANI Interdigitated Electrodes for Reference-Free, Label-Free pH Sensing on Flexible Substrates" Micromachines 16, no. 12: 1337. https://doi.org/10.3390/mi16121337
APA StyleSepehri Gohar, M., Ozek, E. A., Tasdelen, M. C., Arman Kuzubasoglu, B., Vaheb, Y., & Yapici, M. K. (2025). Microfabricated rGO/PANI Interdigitated Electrodes for Reference-Free, Label-Free pH Sensing on Flexible Substrates. Micromachines, 16(12), 1337. https://doi.org/10.3390/mi16121337

