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Article

The Influence of Layer Thickness on the Microstructure and Mechanical Properties of M300 Maraging Steel Additively Manufactured by LENS® Technology

by
Natalia Rońda
,
Krzysztof Grzelak
,
Marek Polański
* and
Julita Dworecka-Wójcik
Military University of Technology, Kaliskiego 2 Str., 00-908 Warsaw, Poland
*
Author to whom correspondence should be addressed.
Materials 2022, 15(2), 603; https://doi.org/10.3390/ma15020603
Submission received: 2 December 2021 / Revised: 9 January 2022 / Accepted: 12 January 2022 / Published: 14 January 2022
(This article belongs to the Special Issue Advances in Metal Additive Manufacturing)

Abstract

This work investigates the effect of layer thickness on the microstructure and mechanical properties of M300 maraging steel produced by Laser Engineered Net Shaping (LENS®) technique. The microstructure was characterized using light microscopy (LM) and scanning electron microscopy (SEM). The mechanical properties were characterized by tensile tests and microhardness measurements. The porosity and mechanical properties were found to be highly dependent on the layer thickness. Increasing the layer thickness increased the porosity of the manufactured parts while degrading their mechanical properties. Moreover, etched samples revealed a fine cellular dendritic microstructure; decreasing the layer thickness caused the microstructure to become fine-grained. Tests showed that for samples manufactured with the chosen laser power, a layer thickness of more than 0.75 mm is too high to maintain the structural integrity of the deposited material.
Keywords: additive manufacturing; laser engineered net shaping; LENS; LMD; maraging steel; M300; microstructure; mechanical properties; XRD; retained austenite; hardness; layer thickness additive manufacturing; laser engineered net shaping; LENS; LMD; maraging steel; M300; microstructure; mechanical properties; XRD; retained austenite; hardness; layer thickness

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MDPI and ACS Style

Rońda, N.; Grzelak, K.; Polański, M.; Dworecka-Wójcik, J. The Influence of Layer Thickness on the Microstructure and Mechanical Properties of M300 Maraging Steel Additively Manufactured by LENS® Technology. Materials 2022, 15, 603. https://doi.org/10.3390/ma15020603

AMA Style

Rońda N, Grzelak K, Polański M, Dworecka-Wójcik J. The Influence of Layer Thickness on the Microstructure and Mechanical Properties of M300 Maraging Steel Additively Manufactured by LENS® Technology. Materials. 2022; 15(2):603. https://doi.org/10.3390/ma15020603

Chicago/Turabian Style

Rońda, Natalia, Krzysztof Grzelak, Marek Polański, and Julita Dworecka-Wójcik. 2022. "The Influence of Layer Thickness on the Microstructure and Mechanical Properties of M300 Maraging Steel Additively Manufactured by LENS® Technology" Materials 15, no. 2: 603. https://doi.org/10.3390/ma15020603

APA Style

Rońda, N., Grzelak, K., Polański, M., & Dworecka-Wójcik, J. (2022). The Influence of Layer Thickness on the Microstructure and Mechanical Properties of M300 Maraging Steel Additively Manufactured by LENS® Technology. Materials, 15(2), 603. https://doi.org/10.3390/ma15020603

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