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17 pages, 2885 KiB  
Article
Silanization-Modified Lignin Nanoparticles for Paper Coating with Enhanced Liquid and Vapor Barriers, Frication Resistance, and Self-Cleaning Properties
by Wen Chen, Ren’ai Li, Yunfeng Cao, Chunjie Ye, Zhulan Liu and Huining Xiao
Polymers 2025, 17(15), 2066; https://doi.org/10.3390/polym17152066 - 29 Jul 2025
Viewed by 290
Abstract
Paper’s inherent hydrophilicity and porosity cause inadequate barrier properties, failing under high humidity/temperature. This study successfully developed a hydrophobic nanocoating agent (xLNPs-OTS) through silanization modification using D276 (lignin nanoparticles with a diameter of 276 nm) as the substrate and OTS (octadecyltrichlorosilane) as the [...] Read more.
Paper’s inherent hydrophilicity and porosity cause inadequate barrier properties, failing under high humidity/temperature. This study successfully developed a hydrophobic nanocoating agent (xLNPs-OTS) through silanization modification using D276 (lignin nanoparticles with a diameter of 276 nm) as the substrate and OTS (octadecyltrichlorosilane) as the functionalizing agent. By applying the coating to paper surfaces followed by a hot-pressing process, the paper achieved comprehensive performance enhancements, including superior water, oil, and vapor barrier properties, thermal stability, mechanical strength, frictional resistance, and self-cleaning capabilities. The Cobb 60 value of LOTSC3.5T120t30 (the coating made from the OTS silanized lignin with the coating amount of 3.5 g/m2 and a hot-pressing at 120 °C for 30 min) coated paper is as low as 3.75 g/m2, and can withstand hot water at 100 °C for 60 min. The Cobb 60 value of the LOTSC20T120t30 (the coating made from the OTS silanized lignin with the coating amount of 20 g/m2 and a hot-pressing at 120 °C for 30 min) coated paper is reduced to 0.9 g/m2, the Kit grade is 6, and all coated papers are endowed with self-cleaning features. This study advances lignin’s high-value utilization, driving sustainable packaging and supporting eco-friendly paper material development. Full article
(This article belongs to the Special Issue Advances in Lignocellulose Research and Applications)
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23 pages, 3632 KiB  
Article
Composite HPMC-Gelatin Films Loaded with Cameroonian and Manuka Honeys Show Antibacterial and Functional Wound Dressing Properties
by Joshua Boateng and Sana Khan
Gels 2025, 11(7), 557; https://doi.org/10.3390/gels11070557 - 19 Jul 2025
Viewed by 790
Abstract
Antimicrobial resistance in infected chronic wounds present significant risk of complications (e.g., amputations, fatalities). This research aimed to formulate honey-loaded hydrocolloid film comprising gelatin and HPMC, for potential treatment of infected chronic wounds. Honeys from different sources (Cameroonian and Manuka) were used as [...] Read more.
Antimicrobial resistance in infected chronic wounds present significant risk of complications (e.g., amputations, fatalities). This research aimed to formulate honey-loaded hydrocolloid film comprising gelatin and HPMC, for potential treatment of infected chronic wounds. Honeys from different sources (Cameroonian and Manuka) were used as the bioactive ingredients and their functional characteristics evaluated and compared. The formulated solvent cast films were functionally characterized for tensile, mucoadhesion and moisture handling properties. The morphology and physical characteristics of the films were also analyzed using FTIR, X-ray diffraction and scanning electron microscopy. Antibacterial susceptibility testing was performed to study the inhibition of Escherichia coli, Pseudomonas aeruginosa, and Staphylococcus aureus by honey components released from the films. The % elongation values (8.42–40.47%) increased, elastic modulus (30.74–0.62 Nmm) decreased, the stickiness (mucoadhesion) (0.9–1.9 N) increased, equilibrium water content (32.9–72.0%) and water vapor transmission rate (900–298 gm2 day−1) generally decreased, while zones of inhibition (2.4–6.5 mm) increased with increasing honey concentration for 1 and 5% w/v, respectively. The results generally showed similar performance for the different honeys and demonstrate the efficacy of honey-loaded hydrocolloid films as potential wound dressing against bacterial growth and potential treatment of infected chronic wounds. Full article
(This article belongs to the Special Issue Synthesis, Characterization and Pharmaceutical Applications of Gels)
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31 pages, 7931 KiB  
Article
Enhanced Pool Boiling via Binder-Jetting 3D-Printed Porous Copper Structures: CHF and HTC Investigation
by Lilian Aketch Okwiri, Takeshi Mochizuki, Kairi Koito, Noriaki Fukui and Koji Enoki
Appl. Sci. 2025, 15(14), 7892; https://doi.org/10.3390/app15147892 - 15 Jul 2025
Viewed by 277
Abstract
The escalating heat flux densities in high-performance electronics necessitate superior thermal management. This study enhanced pool-boiling heat transfer, a method offering high heat removal capacity, by leveraging Binder Jetting 3D Printing (BJ3DP) to create complex porous copper structures without the need for chemical [...] Read more.
The escalating heat flux densities in high-performance electronics necessitate superior thermal management. This study enhanced pool-boiling heat transfer, a method offering high heat removal capacity, by leveraging Binder Jetting 3D Printing (BJ3DP) to create complex porous copper structures without the need for chemical treatments. This approach enables a reliable utilization of phenomena like capillarity for improved performance. Three types of porous copper structures, namely Large Lattice, Small Lattice, and Staggered, were fabricated on pure copper substrates and tested via pool boiling of de-ionized and de-gassed water at atmospheric pressure. Compared to a plain polished copper surface, which exhibited a critical heat flux (CHF) of 782 kW/m2 at a wall superheat of 18 K, the 3D-printed porous copper surfaces showed significantly improved heat transfer performance. The Staggered surface achieved a conventional CHF of 2342.4 kW/m2 (a 199.7% enhancement) at a wall superheat of 24.6 K. Notably, the Large Lattice and Small Lattice structures demonstrated exceptionally stable boiling without reaching the typical catastrophic CHF within the experimental parameters. These geometries continued to increase in heat flux, reaching maximums of 2397.7 kW/m2 (206.8% higher at a wall superheat of 55.6 K) and 2577.2 kW/m2 (229.7% higher at a wall superheat of 39.5 K), respectively. Subsequently, a gradual decline in heat flux was observed with an increasing wall superheat, demonstrating an outstanding resistance to the boiling crisis. These improvements are attributed to the formation of distinct vapor–liquid pathways within the porous structures, which promotes the efficient rewetting of the heated surface through capillary action. This mechanism supports a highly efficient, self-sustaining boiling configuration, emphasizing the superior rewetting and vapor management capabilities of these 3D-printed porous structures, which extend the boundaries of sustained high heat flux performance. The porous surfaces also demonstrated a higher heat transfer coefficient (HTC), particularly at lower heat fluxes (≤750 kW/m2). High-speed digital camera visualization provided further insight into the boiling phenomenon. Overall, the findings demonstrate that these BJ3DP structured surfaces produce optimized vapor–liquid pathways and capillary-enhanced rewetting, offering significantly superior heat transfer performance compared to smooth surfaces and highlighting their potential for advanced thermal management. Full article
(This article belongs to the Section Energy Science and Technology)
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13 pages, 2415 KiB  
Article
Thermophysiological Comfort Assessment of a Skirt Made from Bio-Based Material Derived from Pineapple Leaves
by Marija Pešić, Ineta Nemeša, Danka Đurđić and Dijamanta Salihi
Materials 2025, 18(14), 3249; https://doi.org/10.3390/ma18143249 - 10 Jul 2025
Viewed by 238
Abstract
The purpose of this paper is to evaluate the thermophysiological comfort of pineapple bio-based nonwoven material as a sustainable alternative to natural leather and synthetic polymer-coated materials by analyzing both the objective parameters of the material and subjective user feedback by wearing a [...] Read more.
The purpose of this paper is to evaluate the thermophysiological comfort of pineapple bio-based nonwoven material as a sustainable alternative to natural leather and synthetic polymer-coated materials by analyzing both the objective parameters of the material and subjective user feedback by wearing a skirt made from the same material. Considering the increasing demand for sustainable materials alternatives, the study aims to determine whether this material can offer acceptable comfort during wear. The research included two commercially available pineapple, bio-based, nonwoven materials that differed in their finishing. Sample S1 contained 5% Bio-PU and 5% conventional PU, and sample S2 contained 10% conventional PU. Objective parameters such as thermal resistance (Rct), water vapor resistance (Ret) and air permeability were measured. For the subjective evaluation, ten female subjects wore the pineapple bio-based material skirts under controlled environmental conditions. Sample S1 showed lower Rct values and slightly lower Ret combined with higher air permeability, which correlated with better subjective comfort evaluation. Although both samples showed high Ret values (S1 = 60.57 Pa2/W; S2 = 84.80 m2K/W) indicating limited vapor transfer, sample S1 was perceived as more comfortable, which was effected by better air permeability (S1 = 11.3 mm/s; S2 = 2.65 mm/s). Overall, S1 is more suitable for indoor use and for a shorter wear duration, while S2 may be better for cooler outdoor environments. Full article
(This article belongs to the Special Issue Leather, Textiles and Bio-Based Materials)
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16 pages, 1367 KiB  
Article
Enhancing Hydrophobicity of Nanocellulose-Based Films by Coating with Natural Wax from Halimium viscosum
by Ana Ramos, Jesus M. Rodilla, Rodrigo Ferreira and Ângelo Luís
Appl. Sci. 2025, 15(13), 7576; https://doi.org/10.3390/app15137576 - 6 Jul 2025
Viewed by 357
Abstract
This study aimed to improve the hydrophobicity of cellulose nanofibril (CNF) films using a natural wax coating. For this purpose, firstly, the selection, extraction and characterization of a natural wax and fatty acids were carried out. These compounds were extracted from the aerial [...] Read more.
This study aimed to improve the hydrophobicity of cellulose nanofibril (CNF) films using a natural wax coating. For this purpose, firstly, the selection, extraction and characterization of a natural wax and fatty acids were carried out. These compounds were extracted from the aerial part of the Halimium viscosum plant. The chromatogram resulting from the chemical analysis of the extract revealed the presence of 15 compounds, with nonacosane being the major compound present. For film production, two different chemical pulps gels (sulfite and sulfate) were first characterized in terms of solids content, rheology and Fourier transform infrared spectroscopy (FTIR). The CNF films were produced by the solvent casting method, coated on one side with the extracted wax and subsequently characterized by wettability, surface energy, differential scanning calorimetry (DSC), FTIR, structural properties and water vapor permeability. The results showed that the wax-coated films exhibited a significant increase in water resistance, with a water contact angle exceeding 100°, demonstrating improved hydrophobicity. Also, the water vapor transmission rate (WVTR) of the films was drastically reduced after wax coating. Furthermore, the coated films maintained good transparency, making them a viable alternative to synthetic plastic. This study highlights the potential of natural wax coatings to improve the moisture barrier properties of biodegradable CNF films, promoting their application in sustainable packaging solutions. Full article
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17 pages, 1778 KiB  
Article
Stomatal–Hydraulic Coordination Mechanisms of Wheat in Response to Atmospheric–Soil Drought and Rewatering
by Lijuan Wang, Yanqun Zhang, Hao Li, Xinlong Hu, Pancen Feng, Yan Mo and Shihong Gong
Agriculture 2025, 15(13), 1375; https://doi.org/10.3390/agriculture15131375 - 27 Jun 2025
Viewed by 338
Abstract
Drought stress severely limits agricultural productivity, with atmospheric and soil water deficits often occurring simultaneously in field conditions. While plant responses to individual drought factors are well-documented, recovery mechanisms following combined atmospheric–soil drought remain poorly understood, hindering drought resistance strategies and irrigation optimization. [...] Read more.
Drought stress severely limits agricultural productivity, with atmospheric and soil water deficits often occurring simultaneously in field conditions. While plant responses to individual drought factors are well-documented, recovery mechanisms following combined atmospheric–soil drought remain poorly understood, hindering drought resistance strategies and irrigation optimization. We set up two VPD treatments (low and high vapor pressure deficit) and two soil moisture treatments (CK: control soil moisture with sufficient irrigation, 85–95% field capacity; drought: soil moisture with deficit irrigation, 50–60% field capacity) in the pot experiment. We investigated wheat’s hydraulic transport (leaf hydraulic conductance, Kleaf) and gas exchange (stomatal conductance, gs; photosynthetic rate, An) responses to combined drought stress from atmospheric and soil conditions at the heading stage, as well as rewatering 55 days after treatment initiation. The results revealed that: (1) high VPD and soil drought significantly reduced leaf hydraulic conductance (Kleaf), with a high VPD decreasing Kleaf by 31.6% and soil drought reducing Kleaf by 33.2%; The high VPD decreased stomatal conductance (gs) by 43.6% but the photosynthetic rate (An) by only 12.3%; (2) After rewatering, gs and An of atmospheric and soil drought recovered relatively rapidly, while Kleaf did not; (3) Atmospheric and soil drought stress led to adaptive changes in wheat’s stomatal regulation strategies, with an increasing severity of drought stress characterized by a shift from non-conservative to conservative water regulation behavior. These findings elucidate wheat’s hydraulic–stomatal coordination mechanisms under drought stress and their differential recovery patterns, providing theoretical foundation for improved irrigation management practices. Full article
(This article belongs to the Section Agricultural Water Management)
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13 pages, 2217 KiB  
Article
Gaseous Ammonia Sensing from Liquids via a Portable Chemosensor with Signal Correction for Humidity
by Andrea Rescalli, Ilaria Porello, Pietro Cerveri and Francesco Cellesi
Biosensors 2025, 15(7), 407; https://doi.org/10.3390/bios15070407 - 25 Jun 2025
Viewed by 377
Abstract
Ammonia (NH3) detection in liquids and biological fluids is essential for monitoring environmental contamination and industrial processes, ensuring food safety, and diagnosing health conditions. Existing detection techniques are often unsuitable for point-of-care (POC) use due to limitations including complex sample handling, [...] Read more.
Ammonia (NH3) detection in liquids and biological fluids is essential for monitoring environmental contamination and industrial processes, ensuring food safety, and diagnosing health conditions. Existing detection techniques are often unsuitable for point-of-care (POC) use due to limitations including complex sample handling, lack of portability, and poor compatibility with miniaturized systems. This study introduces a proof-of-concept for a compact, portable device tailored for POC detection of gaseous ammonia released from liquid samples. The device combines a polyaniline (PANI)-based chemoresistive sensor with interdigitated electrodes and a resistance readout circuit, enclosed in a gas-permeable hydrophobic membrane that permits ammonia in the vapor phase only to reach the sensing layer, ensuring selectivity and protection from liquid interference. The ink formulation was optimized. PANI nanoparticle suspension exhibited a monomodal, narrow particle size distribution with an average size of 120 nm and no evidence of larger aggregates. A key advancement of this device is its ability to limit the impact of water vapor, a known source of interference in PANI-based sensors, while maintaining a simple sensor design. A tailored signal processing strategy was implemented, extracting the slope of resistance variation over time as a robust metric for ammonia quantification. The sensor demonstrated reliable performance across a concentration range of 1.7 to 170 ppm with strong logarithmic correlation (R2 = 0.99), and very good linear correlations in low (R2 = 0.96) and high (R2 = 0.97) subranges. These findings validate the feasibility of this POC platform for sensitive, selective, and practical ammonia detection in clinical and environmental applications. Full article
(This article belongs to the Section Biosensor and Bioelectronic Devices)
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20 pages, 12281 KiB  
Article
Investigation of Surface Properties and Antibacterial Activity of 3D-Printed Polyamide 12-Based Samples Coated by a Plasma SiOxCyHz Amorphous Thin Film Approved for Food Contact
by Mario Nicotra, Raphael Palucci Rosa, Valentina Trovato, Giuseppe Rosace, Roberto Canton, Anna Rita Loschi, Stefano Rea, Mahmoud Alagawany, Carla Sabia and Alessandro Di Cerbo
Polymers 2025, 17(12), 1678; https://doi.org/10.3390/polym17121678 - 17 Jun 2025
Viewed by 480
Abstract
Microbial contamination and biofilm formation on food contact materials (FCMs) represent critical challenges within the food supply chain, compromising food safety and quality while increasing the risk of foodborne illnesses. Traditional materials often lack sufficient microbial resistance to contamination, creating a high demand [...] Read more.
Microbial contamination and biofilm formation on food contact materials (FCMs) represent critical challenges within the food supply chain, compromising food safety and quality while increasing the risk of foodborne illnesses. Traditional materials often lack sufficient microbial resistance to contamination, creating a high demand for innovative antimicrobial surfaces. This study assessed the effectiveness of a nanosized deposited SiOxCyHz coating approved for food contact on 3D-printed polyamide 12 (PA12) disk substrates, aiming at providing antimicrobial and anti-biofilm functionality to mechanical components and packaging material in the food supply chain. The coating was applied using plasma-enhanced chemical vapor deposition (PECVD) and characterized through Fourier-transform infrared spectroscopy (FTIR), Raman spectroscopy, thermogravimetric analysis (TGA), scanning electron microscopy (SEM), and contact angle measurements. Coated PA12 samples exhibited significantly enhanced hydrophobicity, with an average water contact angle of 112.9°, thus improving antibacterial performance by markedly reducing bacterial adhesion. Microbiological assays revealed a significant (p < 0.001) bactericidal activity (up to 4 logarithms after 4 h, ≥99.99%) against Gram-positive and Gram-negative bacteria, including notable foodborne pathogens such as L. monocytogenes, S. aureus, E. coli, and S. typhimurium. SiOxCyHz-coated PA12 surfaces exhibited strong antibacterial activity, representing a promising approach for coating additive-manufactured components and equipment for packaging production in the food and pharmaceutical supply chain able to enhance safety, extend product shelf life, and reduce reliance on chemical sanitizers. Full article
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18 pages, 6070 KiB  
Article
A Non-Vacuum Coating Process That Fully Achieves Technical Goals of Bipolar Plates via Synergistic Control of Multiple Layer-by-Layer Strategy
by Qiaoling Liu, Xiaole Chen, Menghan Wu, Weihao Wang, Yinru Lin, Zilong Chen, Shuhan Yang, Yuhui Zheng and Qianming Wang
Molecules 2025, 30(12), 2543; https://doi.org/10.3390/molecules30122543 - 11 Jun 2025
Viewed by 450
Abstract
The primary challenge associated with stainless steel in fuel cell operation is its susceptibility to corrosion, which leads to increased contact resistance and subsequent degradation of electrochemical performance. In general, the protective layers have been loaded onto the metal surface by widely used [...] Read more.
The primary challenge associated with stainless steel in fuel cell operation is its susceptibility to corrosion, which leads to increased contact resistance and subsequent degradation of electrochemical performance. In general, the protective layers have been loaded onto the metal surface by widely used traditional techniques such as physical vapor deposition (PVD), or cathode arc ion plating. However, the above sputtering and evaporation ways require a high-vacuum condition, complicated experimental setups, higher costs, and an elevated temperature. Therefore, herein the achievement for uniform coatings over a large surface area has been realized by using a cost-effective strategy through a complete wet chemical process. The synergistic regulation of two conductive components and a plastic additive has been employed together with the entrapment of a surfactant to optimize the microstructure of the coating surface. The assembly of layered graphite and a polystyrene sphere could maintain both the high corrosion resistance feature and excellent electrical conductivity. In particular, the intrinsic vacant space in the above physical barriers has been filled with fine powders of indium tin oxide (ITO) due to its small size, and the interconnected conductive network with vertical/horizontal directions would be formed. All the key technical targets based on the U.S. Department of Energy (DOE) have been achieved under the simulated operating environments of a proton exchange membrane fuel cell. The corrosion current density has been measured as low as 0.52 μA/cm2 (for the sample of graphite/mixed layer) over the applied potentials from −0.6 V to 1.2 V and its protective efficiency is evaluated to be 99.8%. The interfacial contact resistance between the sample and the carbon paper is much less than 10 mΩ·cm2 (3.4 mΩ·cm2) under a contact pressure of 165 N/cm2. The wettability has been investigated and its contact angle has been evolved from 48° (uncoated sample) to even 110°, providing superior hydrophobicity to prevent water penetration. Such an innovative approach opens up new possibilities for improving the durability and reducing the costs of carbon-based coatings. Full article
(This article belongs to the Special Issue Inorganic Chemistry in Asia)
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21 pages, 3531 KiB  
Article
Preservation of Anthocyanins in Postharvest Grapes Through Carboxymethyl Chitosan Films Containing Citrus Essential Oil Emulsion via Enzymatic Regulation
by Xinye Wu, Haiying Wang, Yuan Zhou, Wei Xi, Yiqin Zhang, Shanshan Li, Jiaying Tang, Suqing Li, Qing Zhang, Yaowen Liu, Jingming Li, Mingrui Chen and Wen Qin
Foods 2025, 14(12), 2015; https://doi.org/10.3390/foods14122015 - 6 Jun 2025
Viewed by 484
Abstract
Carboxymethyl chitosan (CMCS) exhibits excellent film-forming capability but suffers from limited water resistance. To enhance hydrophobicity and antimicrobial properties, citrus essential oil was emulsified directly with citrus pectin and dispersed into the CMCS matrix. This study investigated the effects of varying emulsion concentrations [...] Read more.
Carboxymethyl chitosan (CMCS) exhibits excellent film-forming capability but suffers from limited water resistance. To enhance hydrophobicity and antimicrobial properties, citrus essential oil was emulsified directly with citrus pectin and dispersed into the CMCS matrix. This study investigated the effects of varying emulsion concentrations (0, 1, 3, 5, and 7 wt%) on film performance. FT-IR, XRD, and SEM analyses confirmed uniform emulsion distribution within the CMCS matrix with favorable compatibility. Increased emulsion loading improved water resistance, antioxidant activity, and antimicrobial efficacy of the CMCS-based films, with the 3% emulsion concentration achieving optimal mechanical strength (TS: 4.09 MPa, EAB: 144.47%) and water vapor permeability (1.30 × 10−10 g·m·(Pa·s·m2)−1). Applied to grape preservation, the films significantly delayed quality deterioration of grapes. Furthermore, by modulating the activity of enzymes involved in anthocyanin metabolism, the films could effectively extend the shelf life of grapes by suppressing the oxidative degradation of anthocyanins. Full article
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29 pages, 9493 KiB  
Article
Development and Optimization of Edible Antimicrobial Films Based on Dry Heat–Modified Starches from Kazakhstan
by Marat Muratkhan, Kakimova Zhainagul, Kamanova Svetlana, Dana Toimbayeva, Indira Temirova, Sayagul Tazhina, Dina Khamitova, Saduakhasova Saule, Tamara Tultabayeva, Berdibek Bulashev and Gulnazym Ospankulova
Foods 2025, 14(11), 2001; https://doi.org/10.3390/foods14112001 - 5 Jun 2025
Viewed by 3079
Abstract
This study aimed to design and optimize an edible antimicrobial film incorporating thermally modified starches using a systematic experimental approach. A comprehensive analysis of six starch types—both native and dry heat–modified—was conducted to evaluate their gelatinization clarity, freeze–thaw stability, microstructure (CLSM), and in [...] Read more.
This study aimed to design and optimize an edible antimicrobial film incorporating thermally modified starches using a systematic experimental approach. A comprehensive analysis of six starch types—both native and dry heat–modified—was conducted to evaluate their gelatinization clarity, freeze–thaw stability, microstructure (CLSM), and in vitro digestibility. Corn and cassava starches were selected as optimal components based on their physicochemical performance. A series of single-factor experiments and a Box–Behnken design were employed to assess the influence of starch concentration, gelatinization time, glycerol, and chitosan content on film properties including tensile strength, elongation at break, water vapor permeability (WVP), and transparency. The optimized formulation (5.0% starch, 28.2 min gelatinization, 2.6% glycerol, 1.4% chitosan) yielded a transparent (77.64%), mechanically stable (10.92 MPa tensile strength; 50.0% elongation), and moisture-resistant film. Structural and thermal analyses (SEM, AFM, DSC, TGA) confirmed the film’s homogeneity and stability. Furthermore, the film exhibited moderate antioxidant activity and antibacterial efficacy against Escherichia coli and Staphylococcus aureus. These findings demonstrate the feasibility of using dry heat–modified Kazakhstani starches to develop sustainable antimicrobial packaging materials. However, further studies are needed to explore sensory attributes, long-term storage performance, and compatibility with different food matrices. Full article
(This article belongs to the Section Food Packaging and Preservation)
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15 pages, 3692 KiB  
Article
Empirical Comparison of Flow Field Designs for Direct Ethanol-Based, High-Temperature PEM Fuel Cells
by Prantik Roy Chowdhury and Adam C. Gladen
Fuels 2025, 6(2), 46; https://doi.org/10.3390/fuels6020046 - 5 Jun 2025
Cited by 1 | Viewed by 530
Abstract
This study experimentally investigates various flow field designs for a direct ethanol-based proton exchange membrane (PEM) fuel cell operated at a temperature above the vaporization temperature of water. It expands the designs of flow fields investigated for high-temperature (HT) direct ethanol fuel cells [...] Read more.
This study experimentally investigates various flow field designs for a direct ethanol-based proton exchange membrane (PEM) fuel cell operated at a temperature above the vaporization temperature of water. It expands the designs of flow fields investigated for high-temperature (HT) direct ethanol fuel cells by comparing four designs. It investigates the performance of these designs at various ethanol concentrations and flow rates. A series of polarization, constant current, and impedance spectroscopy experiments were carried out at different combinations of operating conditions. The result shows that all flow fields provide poorer performance at a high ethanol concentration (6 M), regardless of ethanol inlet flow rates. At a low concentration (3 M), the 2-channel spiral flow field exhibits higher cell power output (12–18% higher) with less mass transport loss and charge transfer resistance compared to other flow fields, although it has some voltage instability. As such, it is identified as a promising design, particularly for higher-power applications. The 4-channel serpentine, dual-triangle sandwich, and hybrid flow fields offer similar cell power output (max power: ~23 mW/cm2) and cell potentials. However, the cell potential instability and mass transport losses are higher in the hybrid flow field compared to the other two designs. Thus, it is not as promising a design for ethanol-based HT-PEM fuel cells. Since the dual-triangle has similar performance to the 4-channel serpentine, it could be an alternative to the serpentine for ethanol-based HT-PEM fuel cells. Full article
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16 pages, 16751 KiB  
Article
The Effect of Adding Different Elements (Mg, Fe, Cu, and Ce) on the Properties of NiCo2OX for CO-Catalyzed Oxidation
by Jiefeng Wang, Zhili Chen, Tianqi Cao, Junsheng Yang, Yijian Kuang and Jiangang Kang
Materials 2025, 18(11), 2554; https://doi.org/10.3390/ma18112554 - 29 May 2025
Viewed by 483
Abstract
In this experiment, NiCo2Ox catalysts, with different elements added (Mg, Fe, Cu, and Ce), were prepared using the co-precipitation method to investigate their catalytic performance for carbon monoxide, as well as their water resistance and sulfur resistance. Combined with the [...] Read more.
In this experiment, NiCo2Ox catalysts, with different elements added (Mg, Fe, Cu, and Ce), were prepared using the co-precipitation method to investigate their catalytic performance for carbon monoxide, as well as their water resistance and sulfur resistance. Combined with the sintering flue gas environment of Baosteel Zhanjiang Iron and Steel Co., Ltd., it provides a reference for the catalytic oxidation of CO in complex environments. The results reveal that the Fe-added catalysts exhibited a better CO catalytic performance and possessed good redox properties, and the Fe metal ion-added NiCo2Ox catalysts showed a CO catalytic efficiency of 91.72% at 100 °C. Meanwhile, the Fe-added catalysts had the strongest resistance to water, with a conversion of 98.37% to CO at 140 °C, and with 10% water vapor. The Ce-added catalyst showed a better SO2 resistance and hybrid resistance of SO2 and H2O. Under the condition of sulfur addition, the CO conversion of the Ce-added catalyst was as high as 63.07% after 4 h of SO2 introduction, and the efficiency could be restored to 100% after cutting off the supply of SO2. Under the conditions of sulfur addition and water addition, the CO conversion of the catalyst was 98.23% after cutting off the SO2. Full article
(This article belongs to the Topic Application of Nanomaterials in Environmental Analysis)
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17 pages, 2957 KiB  
Article
Constructing CuO/Co3O4 Catalysts with Abundant Oxygen Vacancies to Achieve the Efficient Catalytic Oxidation of Ethyl Acetate
by Jinlong Wen, Ziying Hu, Hongpeng Jia, Jing Chen and Can-Zhong Lu
Catalysts 2025, 15(6), 538; https://doi.org/10.3390/catal15060538 - 28 May 2025
Viewed by 653
Abstract
The construction of multicomponent transition metal oxide catalysts can effectively increase the surface defects of catalysts, and bring a synergistic effect from different components, thus enhancing the generation of reactive oxygen species and improving the catalytic activity of catalysts for volatile organic compounds [...] Read more.
The construction of multicomponent transition metal oxide catalysts can effectively increase the surface defects of catalysts, and bring a synergistic effect from different components, thus enhancing the generation of reactive oxygen species and improving the catalytic activity of catalysts for volatile organic compounds (VOCs) oxidation. In this article, CuO/Co3O4 catalysts with abundant oxygen vacancies for the degradation of ethyl acetate was prepared by a simple impregnation method. The effect of the ratio of Co/Cu on the redox capacity, oxygen vacancy, active oxygen species and catalytic oxidation activity of ethyl acetate were studied. The 90% conversion and mineralization temperatures of ethyl acetate for the optimal catalyst Co3O4-20Cu are 211 and 214 °C (WHSV = 60,000 mL/(g·h), 1000 ppm ethyl acetate), which also shows good stability and excellent water vapor resistance. Compared with pure Co3O4, the CuO/Co3O4 catalysts have more oxygen vacancies, provide more reactive oxygen species, allowing the catalyst better low-temperature reduction. Through in situ DRIFTS study, the intermediates of ethyl acetate decomposition were analyzed, then a possible catalytic oxidation mechanism of ethyl acetate on the Co3O4-20Cu catalyst was proposed. In addition, we prepared a Co3O4-20Cu/cordierite monolithic catalyst on the basis of Co3O4-20Cu, exhibiting a good catalytic activity in degradation of ethyl acetate. Full article
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21 pages, 4466 KiB  
Article
Quality and Lifetime of Thin Parylene F-VT4 Coatings for Hermetic Encapsulation of Implantable Medical Devices
by Esmaeil Afshari, Rik Verplancke, Maarten Cauwe and Maaike Op de Beeck
Coatings 2025, 15(6), 648; https://doi.org/10.3390/coatings15060648 - 28 May 2025
Cited by 1 | Viewed by 2749
Abstract
This study comprehensively examines the barrier properties, aging behavior, and failure mechanisms of Parylene F-VT4 films, applied at four distinct thicknesses (0.3 µm, 0.6 µm, 0.9 µm, and 1.2 µm), as encapsulation layers for implantable medical devices. Parylene F-VT4, a fluorinated polymer known [...] Read more.
This study comprehensively examines the barrier properties, aging behavior, and failure mechanisms of Parylene F-VT4 films, applied at four distinct thicknesses (0.3 µm, 0.6 µm, 0.9 µm, and 1.2 µm), as encapsulation layers for implantable medical devices. Parylene F-VT4, a fluorinated polymer known for its mechanical flexibility, thermal stability, and chemical inertness, is a promising candidate for long-term hermetic encapsulation. Parylene F-VT4 was uniformly deposited via a dedicated chemical vapor deposition (CVD) process typically used for Parylene depositions. The investigation of the Parylene F-VT4 films included pinhole density characterization, electrochemical impedance spectroscopy (EIS), and testing of coating lifetime based on the resistance of Cu meanders protected by Parylene F-VT4 when immersed in phosphate-buffered saline (PBS) under accelerated aging conditions (PBS at 60 °C) over 550 days. The EIS results demonstrated that thicker coatings (1.2 µm) exhibited excellent barrier properties and resistance to electrolyte penetration, whereas thinner coatings (0.3 µm and 0.6 µm) showed more rapid degradation due to microvoids and pinholes. The temporal evaluation of EIS spectra highlighted the gradual decrease in impedance magnitude, indicating the ingress of ions and water into the coating. The lifetime in PBS at 60 °C was determined by resistance-based lifetime measurements on Cu meander structures coated with Parylene F-VT4 coatings. The lifetime at 37 °C was calculated, assuming an acceleration factor of 2 per 10 °C increase in temperature, yielding lifetimes of approximately 25 days, 6.4 months, 2.3 years, and 4.5 years for 0.3 µm, 0.6 µm, 0.9 µm, and 1.2 µm coatings, respectively. These findings highlight the critical relationship between thickness and durability, providing valuable insights into the long-term performance of thin Parylene F-VT4 films for implantable devices. Full article
(This article belongs to the Special Issue Thin Film Coatings for Medical Biosensing Applications)
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