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Keywords = two-phase flow instabilities

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33 pages, 6519 KB  
Article
Multi-Sensor Analysis of Predicted and Observed Glacier Instabilities in the Hissar–Alay of Central Asia
by Enrico Mattea, Atanu Bhattacharya, Sajid Ghuffar, Julekha Khatun, Martina Barandun and Martin Hoelzle
Remote Sens. 2026, 18(5), 699; https://doi.org/10.3390/rs18050699 - 26 Feb 2026
Viewed by 565
Abstract
Surge-like glacier instabilities in Central Asia remain underexplored, particularly in regions of mild instability or smaller glaciers. In 1980, two leading Soviet glaciologists proposed a classification method (GS1980) to calculate the spatial distribution of “pulsating” glaciers in the Hissar–Alay range, predicting a 20% [...] Read more.
Surge-like glacier instabilities in Central Asia remain underexplored, particularly in regions of mild instability or smaller glaciers. In 1980, two leading Soviet glaciologists proposed a classification method (GS1980) to calculate the spatial distribution of “pulsating” glaciers in the Hissar–Alay range, predicting a 20% prevalence of unstable flow and claiming highly accurate detection. These findings were unconfirmed in subsequent studies, which typically reported fewer than 10 surge-type glaciers in the region. Here, we address this discrepancy by reassessing the GS1980 predictions using a newly compiled multi-sensor satellite dataset covering nearly six decades. We systematically examine glacier dynamics in the region, assessing ice flow instabilities from changes in terminus position, ice thickness, and surface morphology. We identify 171 glaciers that exhibit pulsating behavior, corresponding to 25% of the sample—in broad agreement with GS1980. Flow instabilities tend to be modest in scale, with slow advances and long active phases (mean duration of 14 years). We find that the GS1980 model shows some ability to distinguish pulsating from stable-flowing glaciers; however, its predictive power is lower than claimed due to the simplifying assumptions of its morphology-based approach and the uncertainties in the input data. Our results indicate that pulsations in the region are more widespread than previously reported, but fall at the weaker end of the spectrum of glacier instability, which may not be well represented by a sharp binary classification (surge-type versus stable). As more detailed satellite records become available, we suggest that a more nuanced framework may be useful to recognize and interpret subtler instabilities of small glaciers. Full article
(This article belongs to the Section Environmental Remote Sensing)
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19 pages, 14937 KB  
Article
Multiscale Characterization of Flow Instability for Gas–Liquid Two-Phase Flow
by Qing-Ming Sun, Qing-Chao Yu, Di Ba and Yang Du
Entropy 2026, 28(2), 210; https://doi.org/10.3390/e28020210 - 11 Feb 2026
Viewed by 188
Abstract
Gas–liquid two-phase flow instability is a key issue affecting the safety and efficiency of industrial systems, and the accurate characterization of its multiscale dynamic characteristics remains a challenge. This study proposes a novel approach based on time-shift multiscale equiprobable symbolic sample entropy (TMESE) [...] Read more.
Gas–liquid two-phase flow instability is a key issue affecting the safety and efficiency of industrial systems, and the accurate characterization of its multiscale dynamic characteristics remains a challenge. This study proposes a novel approach based on time-shift multiscale equiprobable symbolic sample entropy (TMESE) to characterize flow instability, which is validated using four evaluation metrics on eight typical time series. The TMESE method is applied to analyze the dynamic behaviors of bubble flow, slug flow, and churn flow both qualitatively and quantitatively. Results show that the TMESE distribution effectively captures evolutionary features of different flow patterns, and the joint distribution of average TMESE and complexity index (CI) provides a reliable quantitative measure of multiscale flow instability. Bubble flow exhibits the strongest instability, slug flow the least, and churn flow intermediate. Increasing gas or liquid superficial velocity raises average TMESE and CI values. These findings provide theoretical support for the prediction and control of gas–liquid two-phase flow systems in engineering applications. Full article
(This article belongs to the Special Issue Multiscale Entropy Approaches and Their Applications: Fourth Edition)
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24 pages, 7239 KB  
Article
Mechanisms of Flow-Induced Pressure Pulsations in Semi-Open Impeller Sewage Pumps Under Solid–Liquid Two-Phase Flow Conditions
by Hongliang Wang, Shuai Liu, Chuan Wang, Zhenhua Shen, Guohui Li, Ang Li, Fan Meng, Xintian Cheng and Hui Wang
Water 2026, 18(3), 317; https://doi.org/10.3390/w18030317 - 27 Jan 2026
Viewed by 311
Abstract
Semi-open impeller sewage pumps are widely used for transporting solid-laden fluids due to their anti-clogging properties. However, unlike extensive research on clear water conditions, the specific mechanisms governing pressure instabilities under solid–liquid two-phase flows remain underexplored. This study investigates the unsteady flow field [...] Read more.
Semi-open impeller sewage pumps are widely used for transporting solid-laden fluids due to their anti-clogging properties. However, unlike extensive research on clear water conditions, the specific mechanisms governing pressure instabilities under solid–liquid two-phase flows remain underexplored. This study investigates the unsteady flow field and pulsation characteristics of a Model 80WQ4QG pump using unsteady CFD simulations based on the Standard k−ϵ turbulence model and the Eulerian–Eulerian multiphase model. The effects of flow rate, particle size, and volume fraction were systematically analyzed. Results indicate that the blade-passing frequency (95 Hz) dominates the pressure spectra, with the volute tongue and impeller outlet identified as the most sensitive regions. While increased flow rates weaken fluctuations at the volute tongue, the presence of solid particles significantly amplifies them. Specifically, compared to single-phase flow, the pulsation amplitudes at the volute tongue increased by 68.15% with a 3.0 mm particle size and by 97.73% at a 20% volume fraction. Physically, this amplification is attributed to the intensified momentum exchange between phases and the enhanced turbulent flow disturbances induced by particle inertia at the rotor–stator interface. These findings clarify the particle-induced flow instability mechanisms, offering theoretical guidelines for optimizing pump durability in multiphase environments. Full article
(This article belongs to the Section Hydraulics and Hydrodynamics)
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21 pages, 4553 KB  
Article
Removal Dynamics of Water Droplets in the Orientated Gas Flow Channel of Proton Exchange Membrane Fuel Cells
by Dan Wang, Song Yang, Ping Sun, Xiqing Cheng, Huili Dou, Wei Dong, Zezhou Guo and Xia Sheng
Energies 2026, 19(3), 645; https://doi.org/10.3390/en19030645 - 26 Jan 2026
Viewed by 434
Abstract
Understanding the dynamic characteristics of droplets in the orientated flow channels of Proton Exchange Membrane Fuel Cells (PEMFCs) is crucial for their effective heat and water management and bipolar plate design. Therefore, the transient transport dynamics of liquid water within orientated gas flow [...] Read more.
Understanding the dynamic characteristics of droplets in the orientated flow channels of Proton Exchange Membrane Fuel Cells (PEMFCs) is crucial for their effective heat and water management and bipolar plate design. Therefore, the transient transport dynamics of liquid water within orientated gas flow channels (OGFCs) of PEMFCs are investigated, and a two-phase model based on the volume of fluid (VOF) method is established in the current study. Moreover, the impacts of the size of droplets and the geometrical parameters of baffles on the removal dynamics of liquid water are examined. The results show that baffles effectively promote droplet breakup and accelerate their detachment from the Gas Diffusion Layer (GDL) surface by increasing flow instability and local shear forces. The morphology of water is altered by the high velocity of gaseous flow, which can break up into several smaller droplets and distribute them on the surface of GDL by the gas flow. The shape of the liquid water film changes from a regular cuboid to a big droplet due to the surface tension of the liquid water droplets and the hydrophobicity of the GDL surfaces. Increasing the baffle height can reduce the time needed for the removal of droplets. With the increase in L1* from 0.25 to 0.75, the drainage time decreases slightly; however, for L1* increasing from 0.75 to 1.25, the drainage time remains almost the same. The impacts of different leeward lengths, L2*, on the water coverage ratio and pressure drop are minor. Full article
(This article belongs to the Section A5: Hydrogen Energy)
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16 pages, 4487 KB  
Article
Mechanisms and Mitigation of Viscous Fingering in Immiscible Displacement: Insights from Flow Channeling and Capillary Effects in Porous Media
by Xin Yang, Bo Kang, Qi Deng, Zhongrong Mi, Ce Duan, Weiguang Wang and Yanbing Tang
Processes 2026, 14(2), 348; https://doi.org/10.3390/pr14020348 - 19 Jan 2026
Viewed by 310
Abstract
The investigation of fluid flow channeling and viscous fingering during immiscible two-phase displacement in subsurface porous media is crucial for optimizing CO2 geological sequestration and improving hydrocarbon recovery. In this study, we develop a pore-scale numerical framework for unsteady state immiscible displacement [...] Read more.
The investigation of fluid flow channeling and viscous fingering during immiscible two-phase displacement in subsurface porous media is crucial for optimizing CO2 geological sequestration and improving hydrocarbon recovery. In this study, we develop a pore-scale numerical framework for unsteady state immiscible displacement based on a body-centered cubic percolation network, which explicitly captures the coupled effects of pore-scale heterogeneity, capillary number, and unfavorable viscosity ratio on flow channeling and viscous fingering. The simulations reveal that viscous fingering and flow channeling preferentially occur along overlapping high conductivity pathways that conform to the minimum energy dissipation principle. Along these preferential routes, the local balance between viscous and capillary forces governs the stability of the two-phase interface and gives rise to distinct patterns and intensities of viscous fingering in the invading phase. Building on these insights, we establish a theoretical framework that quantifies how the critical pore radius and capillary number control the onset and growth of interfacial instabilities during immiscible displacement. The model demonstrates that lowering the injection rate, and hence, the effective capillary number, suppresses viscous fingering, leading to more stable displacement fronts. These findings provide practical guidance for the design of injection schemes, helping to enhance oil and gas recovery and improve the storage efficiency and security of CO2 geological sequestration projects. Full article
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25 pages, 8235 KB  
Article
A Rock-on-a-Chip Approach to Investigate Flow Behavior for Underground Gas Storage Applications
by Marialuna Loffredo, Cristina Serazio, Nicolò Santi Vasile, Eloisa Salina Borello, Matteo Scapolo, Donatella Barbieri, Andrea Mantegazzi, Fabrizio Candido Pirri, Francesca Verga, Christian Coti and Dario Viberti
Energies 2026, 19(2), 348; https://doi.org/10.3390/en19020348 - 10 Jan 2026
Viewed by 417
Abstract
Large-scale storage solutions play a critical role in the ongoing energy transition, with Underground Hydrogen Storage (UHS) emerging as a possible option. UHS can benefit from existing natural gas storage expertise; however, key differences in hydrogen’s behavior compared to CH4 must be [...] Read more.
Large-scale storage solutions play a critical role in the ongoing energy transition, with Underground Hydrogen Storage (UHS) emerging as a possible option. UHS can benefit from existing natural gas storage expertise; however, key differences in hydrogen’s behavior compared to CH4 must be characterized at the pore scale to optimize the design and the management of these systems. This work investigates two-phase (gas–water) flow behavior using microfluidic devices mimicking reservoir rocks’ pore structure. Microfluidic tests provide a systematic side-by-side comparison of H2–water and CH4–water displacement under the same pore-network geometries, wettability, and flow conditions, focusing on the drainage phase. While all experiments fall within the transitional flow regime between capillary and viscous fingering, clear quantitative differences between H2 and CH4 emerge. Indeed, the results show that hydrogen’s lower viscosity enhances capillary fingering and snap-off events, while methane exhibits more stable viscous-dominated behavior. Both gases show rapid breakthrough; however, H2’s flow instability—especially at low capillary numbers (Ca)—leads to spontaneous water imbibition, suggesting stronger capillary forces. Relative permeability endpoints are evaluated when steady state conditions are reached: they show dependence on Ca, not just saturation, aligning with recent scaling laws. Despite H2 showing a different displacement regime, closer to capillary fingering, H2 mobility remains comparable to CH4. These findings highlight differences in flow behavior between H2 and CH4, emphasizing the need for tailored strategies for UHS to manage trapping and optimize recovery. Full article
(This article belongs to the Special Issue Advanced Underground Energy Storage Technologies)
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30 pages, 10565 KB  
Article
Influence Mechanism of Particle Diameter and Volume Fraction on the Solid–Liquid Two-Phase Flow Performance of Semi-Open Impeller Sewage Pumps
by Hongliang Wang, Ang Li, Chuan Wang, Shuai Liu, Yansheng Shi, Hao Yu, Xi Wang and Xuanwen Jia
Water 2026, 18(1), 74; https://doi.org/10.3390/w18010074 - 26 Dec 2025
Cited by 1 | Viewed by 658
Abstract
Semi-open impeller sewage pumps are widely used in fields such as municipal wastewater treatment. However, they often face performance degradation and operational instability when conveying solid–liquid two-phase flows containing solid particles. This study aims to systematically elucidate the influence mechanisms of particle diameter [...] Read more.
Semi-open impeller sewage pumps are widely used in fields such as municipal wastewater treatment. However, they often face performance degradation and operational instability when conveying solid–liquid two-phase flows containing solid particles. This study aims to systematically elucidate the influence mechanisms of particle diameter (0.5–3.0 mm) and volume fraction (1–20%) on the external characteristics and internal flow field of semi-open impeller sewage pumps, providing a theoretical basis for optimizing their design and operational stability. Using an 80WQ4QG-type sewage pump as the research subject, this study employed a combination of numerical simulation and experimental research. The standard k-ε turbulence model coupled with the Discrete Phase (Particle) approach was adopted for multi-condition solid–liquid two-phase flow simulations. Furthermore, two-way analysis of variance (two-way ANOVA) was utilized to quantify the main effects and interaction effects of the parameters. The results indicate that the pump head and efficiency generally exhibit a decreasing trend with increasing particle diameter or volume fraction, with particle diameter exerting a more pronounced effect (p < 0.01). When the particle diameter increased to 3.0 mm, the head decreased by 5.66%; when the volume fraction rose to 20%, the head decreased by 4.17%. It is noteworthy that the combination of a 0.5 mm particle diameter and a 20% volume fraction resulted in an abnormal increase in head, suggesting a possible flow pattern optimization under specific conditions. Analysis of the internal flow field reveals that coarse particles (≥1.5 mm) intensify the pressure gradient disparity between the front and rear shroud cavities of the impeller, thereby increasing the axial thrust. A high volume fraction (≥10%) promotes pronounced flow separation in the volute tongue region and exacerbates the risk of localized erosion at the outlet. Full article
(This article belongs to the Section Hydraulics and Hydrodynamics)
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21 pages, 5360 KB  
Article
Hydraulic Instability Characteristics of Pumped-Storage Units During the Transition from Hot Standby to Power Generation
by Longxiang Chen, Jianguang Li, Lei Deng, Enguo Xie, Xiaotong Yan, Guowen Hao, Huixiang Chen, Hengyu Xue, Ziwei Zhong and Kan Kan
Water 2026, 18(1), 61; https://doi.org/10.3390/w18010061 - 24 Dec 2025
Viewed by 513
Abstract
Against the backdrop of the carbon peaking and neutrality (“dual-carbon”) goals and evolving new-type power system dispatch, the share of pumped-storage hydropower (PSH) in power systems continues to increase, imposing stricter requirements on units for higher cycling frequency, greater operational flexibility, and rapid, [...] Read more.
Against the backdrop of the carbon peaking and neutrality (“dual-carbon”) goals and evolving new-type power system dispatch, the share of pumped-storage hydropower (PSH) in power systems continues to increase, imposing stricter requirements on units for higher cycling frequency, greater operational flexibility, and rapid, stable startup and shutdown. Focusing on the entire hot-standby-to-generation transition of a PSH plant, a full-flow-path three-dimensional transient numerical model encompassing kilometer-scale headrace/tailrace systems, meter-scale runner and casing passages, and millimeter-scale inter-component clearances is developed. Three-dimensional unsteady computational fluid dynamics are determined, while the surge tank free surface and gaseous phase are captured using a volume-of-fluid (VOF) two-phase formula. Grid independence is demonstrated, and time-resolved validation is performed against the experimental model–test operating data. Internal instability structures are diagnosed via pressure fluctuation spectral analysis and characteristic mode identification, complemented by entropy production analysis to quantify dissipative losses. The results indicate that hydraulic instabilities concentrate in the acceleration phase at small guide vane openings, where misalignment between inflow incidence and blade setting induces separation and vortical structures. Concurrently, an intensified adverse pressure gradient in the draft tube generates an axial recirculation core and a vortex rope, driving upstream propagation of low-frequency pressure pulsations. These findings deepen our mechanistic understanding of hydraulic transients during the hot-standby-to-generation transition of PSH units and provide a theoretical basis for improving transitional stability and optimizing control strategies. Full article
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20 pages, 2412 KB  
Article
Synergistic Temperature–Pressure Optimization in PEM Water Electrolysis: A 3D CFD Analysis for Efficient Green Ammonia Production
by Dexue Yang, Xiaomeng Zhang, Jianpeng Li, Fengwei Rong, Jiang Zhu, Guidong Li, Xu Ji and Ge He
Energies 2026, 19(1), 2; https://doi.org/10.3390/en19010002 - 19 Dec 2025
Viewed by 578
Abstract
To address the fluctuation and instability of renewable power generation and the steady-state demands of chemical processes, a single-channel, non-isothermal computational fluid dynamics 3D model was developed. This model explicitly incorporates the coupling effects of electrochemical reactions, two-phase flow, and heat transfer. Subsequently, [...] Read more.
To address the fluctuation and instability of renewable power generation and the steady-state demands of chemical processes, a single-channel, non-isothermal computational fluid dynamics 3D model was developed. This model explicitly incorporates the coupling effects of electrochemical reactions, two-phase flow, and heat transfer. Subsequently, the influence of key operating parameters on proton exchange membrane water electrolyzer (PEMWE) system performance was investigated. The model accurately predicts the current–voltage polarization curve and has been validated against experimental data. Furthermore, the CFD model was employed to investigate the coupled effects of several key parameters—including operating temperature, cathode pressure, membrane thickness, porosity of the porous transport layer, and water inlet rate—on the overall electrolysis performance. Based on the numerical simulation results, the evolution of the ohmic polarization curve under temperature gradient, the block effect of bubble transport under high pressure, and the influence mechanism of the microstructure of the multi-space transport layer on gas–liquid, two-phase flow distribution are mainly discussed. Operational strategy analysis indicates that the high-efficiency mode (4.3–4.5 kWh/Nm3) is suitable for renewable energy consumption scenarios, while the economy mode (4.7 kWh/Nm3) reduces compression energy consumption by 23% through pressure–temperature synergistic optimization, achieving energy consumption alignment with green ammonia synthesis processes. This provides theoretical support for the optimization design and dynamic regulation of proton exchange membrane water electrolyzers. Full article
(This article belongs to the Special Issue Advances in Green Hydrogen Production Technologies)
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18 pages, 16402 KB  
Article
Pore-Scale Numerical Simulation of CO2 Miscible Displacement Behavior in Low-Permeability Oil Reservoirs
by Tingting Li, Suling Wang, Jinbo Li, Daobing Wang, Zhiheng Tao and Yue Wu
Processes 2025, 13(12), 4073; https://doi.org/10.3390/pr13124073 - 17 Dec 2025
Viewed by 431
Abstract
CO2 miscible flooding provides dual advantages in enhancing oil recovery and facilitating geological sequestration, and has become a key technical approach for developing low-permeability oil reservoirs and carbon emission reduction. The pore-scale flow mechanisms governing CO2 behavior during miscible flooding are [...] Read more.
CO2 miscible flooding provides dual advantages in enhancing oil recovery and facilitating geological sequestration, and has become a key technical approach for developing low-permeability oil reservoirs and carbon emission reduction. The pore-scale flow mechanisms governing CO2 behavior during miscible flooding are crucial for achieving efficient oil recovery and secure geological storage of CO2. In this study, pore-scale two-phase flow simulations of CO2 miscible flooding in porous media are performed using a coupled laminar-flow and diluted-species-transport framework. The model captures the effects of diffusion, concentration distribution, and pore structure on the behavior of CO2 miscible displacement. The results indicate that: (1) during miscible flooding, CO2 preferentially displaces oil in larger pore throats and subsequently invades smaller throats, significantly improving the mobilization of oil trapped in small pores; (2) increasing the injection velocity accelerates the displacement front and improves oil utilization in dead-end and trailing regions, but a “velocity saturation effect” is observed—when the inject velocity exceeds 0.02 m/s, the displacement pattern stabilizes and further gains in ultimate recovery become limited; (3) higher injected CO2 concentration accelerates CO2 accumulation within the pores, enlarges the miscible sweep area, promotes a more uniform concentration field, leads to a smoother displacement front, and reduces high-gradient regions, thereby suppressing local instabilities, and improves displacement efficiency, although its effect on overall recovery remains modest; (4) CO2 dynamic viscosity strongly influences flow stability: low-viscosity conditions promote viscous fingering and severe local bypassing, whereas higher viscosity stabilizes flow but increases injection pressure drop and energy consumption, indicating a necessary trade-off between flow stability and operational efficiency. Full article
(This article belongs to the Special Issue Hydrogen–Carbon Storage Technology and Optimization)
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34 pages, 14375 KB  
Article
Multiphase SPH Framework for Oil–Water–Gas Bubbly Flows: Validation, Application, and Extension
by Limei Sun, Yang Liu, Xiujuan Zhu, Yang Wang, Qingzhen Li and Zengliang Li
Processes 2025, 13(12), 3922; https://doi.org/10.3390/pr13123922 - 4 Dec 2025
Viewed by 528
Abstract
Smoothed particle hydrodynamics (SPHs) is a Lagrangian meshless method with distinct strengths in managing unstable and complex interface behaviors. This study develops an integrated multiphase SPH framework by merging multiple algorithms and techniques to enhance stability and accuracy. The multiphase model is validated [...] Read more.
Smoothed particle hydrodynamics (SPHs) is a Lagrangian meshless method with distinct strengths in managing unstable and complex interface behaviors. This study develops an integrated multiphase SPH framework by merging multiple algorithms and techniques to enhance stability and accuracy. The multiphase model is validated by several benchmark examples, including square droplet deformation, single bubble rising, and two bubbles rising. The selection of numerical parameters for multiphase simulations is also discussed. The validated model is then applied to simulate oil–water–gas bubbly flows. Interface behaviors, such as coalescence, fragmentation, deformation, etc., are reproduced, which helps to take into account multiphysics interactions in industrial processes. The rising processes of many oil droplets for oil–water separation are first simulated, showing the advantages and stability of the SPH model in dealing with complex interface behaviors. To fully explore the potential of the model, the model is further extended to the field of wax removal. The melting process of the wax layer due to heat conduction is simulated by coupling the thermodynamic model and the phase change model. Interesting behaviors such as wax layer cracking, droplet detachment, and thermally driven flow instabilities are captured, providing insights into wax deposition mitigation strategies. This study provides an effective numerical model for bubbly flows in petroleum engineering and lays a research foundation for extending the application of the SPH method in other engineering fields, such as multiphase reactor design and environmental fluid dynamics. Full article
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24 pages, 4836 KB  
Article
A Finite Element Method for Compressible and Turbulent Multiphase Flow Instabilities with Heat Transfer
by Rajib Mahamud, Jiajia Waters and Roxana Bujack
Fluids 2025, 10(11), 302; https://doi.org/10.3390/fluids10110302 - 18 Nov 2025
Cited by 1 | Viewed by 831
Abstract
We present a new finite element framework for modeling compressible, turbulent multiphase flows with heat transfer. For two-fluid systems with a free surface, the Volume of Fluid (VOF) method is implemented without the need for interface reconstruction, while turbulence is resolved using a [...] Read more.
We present a new finite element framework for modeling compressible, turbulent multiphase flows with heat transfer. For two-fluid systems with a free surface, the Volume of Fluid (VOF) method is implemented without the need for interface reconstruction, while turbulence is resolved using a dynamic Vreman large eddy simulation (LES) model. Unlike most two-phase VOF studies, which neglect heat transfer, the present approach incorporates energy transport equations within the VOF formulation to account for heat exchange, an effect particularly important in turbulent flows. Conjugate heat transfer is often challenging in finite volume methods, which require explicit specification of heat fluxes at the solid–fluid interface, limiting accuracy and predictive capability. By contrast, the finite element formulation does not require heat flux inputs, allowing more accurate and robust simulation of heat transfer between solids and fluids. The method is demonstrated through three representative cases. First, a two-fluid instability with a single-mode perturbation is simulated and validated against analytical growth rates. Second, conjugate heat transfer is examined in a high-temperature flow over a cold metal cylinder, with validation performed both quantitatively—via pressure coefficient comparisons with experimental data—and qualitatively using vector field topology. Finally, compressible spray injection and breakup are modeled, demonstrating the ability of the framework to capture interfacial dynamics and atomization under turbulent, high-speed conditions. In the compressible spray injection and breakup case, the results indicate that the finite element formulation achieved higher predictive accuracy and robustness than the finite-volume method. With the same mesh resolution, the FEM reduced the root mean square error (RMSE) and mean absolute percentage error (MAPE) from 6.96 mm and 26.0% (for the FVM) to 4.85 mm and 12.7%, respectively, demonstrating improved accuracy and robustness in capturing interfacial dynamics and heat transfer. The study also introduced vector field topology to visualize and interpret coherent flow structures and instabilities, offering insights beyond conventional scalar-field analyses. Full article
(This article belongs to the Section Flow of Multi-Phase Fluids and Granular Materials)
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24 pages, 5586 KB  
Article
Mechanisms of Proppant Pack Instability and Flowback During the Entire Production Process of Deep Coalbed Methane
by Xianlu Cai, Zhiming Wang, Wenting Zeng, Tianhao Huang, Binwang Li, Pengyin Yan and Anna Dai
Processes 2025, 13(11), 3605; https://doi.org/10.3390/pr13113605 - 7 Nov 2025
Cited by 1 | Viewed by 633
Abstract
Deep coalbed methane (DCBM) reservoirs often experience severe proppant flowback during large-scale hydraulic fracturing, which undermines fracture conductivity and limits long-term recovery. The critical flowback velocity (CFVP) is the key parameter controlling proppant pack instability and flowback. In this study, the instability and [...] Read more.
Deep coalbed methane (DCBM) reservoirs often experience severe proppant flowback during large-scale hydraulic fracturing, which undermines fracture conductivity and limits long-term recovery. The critical flowback velocity (CFVP) is the key parameter controlling proppant pack instability and flowback. In this study, the instability and flowback behavior of proppant packs throughout the entire production process, from early water flowback to late gas-dominated stages, were systematically investigated. Proppant flowback under closure stress was simulated using a CFD–DEM approach to clarify the flowback process and mechanical mechanisms. Laboratory experiments on coal fracture surfaces under gas-liquid two-phase and gas-liquid-solid three-phase conditions were then conducted to quantify CFVP and its variation across different production stages. Finally, a semi-empirical CFVP predictive model was developed through dimensional analysis. Results show that proppant flowback proceeds through three distinct stages—no flowback, gradual flowback, and rapid flowback. Increasing fracture width reduces proppant pack stability and lowers CFVP but allows higher flow capacity, and within the typical gas and water production ranges of deep coalbed methane reservoirs, flowback is significantly reduced when the width exceeds about 8 mm. Closure stress enhances CFVP below 15 MPa but has little effect above this threshold, while higher stresses progressively stabilize the proppant pack and minimize flowback. Larger average proppant size raises CFVP and preserves conductivity, whereas higher gas–liquid ratios elevate CFVP and reduce flowback, with ratios above 40 sustaining consistently low flowback levels. These findings clarify the mechanisms and threshold conditions of proppant flowback, establish quantitative CFVP benchmarks, and deliver theoretical as well as experimental guidance for optimizing DCBM production. Full article
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20 pages, 5019 KB  
Article
Flow Boiling in Microchannels Coupled with Surfaces Structured with Microcavities
by Pedro Pontes, Vicente Andrade, Mariana Perez and Ana S. Moita
Energies 2025, 18(18), 4915; https://doi.org/10.3390/en18184915 - 16 Sep 2025
Viewed by 1001
Abstract
This study addresses the characterization of two-phase flow phenomena in a microchannel heat sink designed to cool high-concentration photovoltaic cells. Two-phase flows can introduce instabilities that affect heat exchange efficiency, a challenge intensified by the small dimensions of microchannels. A single polydimethylsiloxane (PDMS) [...] Read more.
This study addresses the characterization of two-phase flow phenomena in a microchannel heat sink designed to cool high-concentration photovoltaic cells. Two-phase flows can introduce instabilities that affect heat exchange efficiency, a challenge intensified by the small dimensions of microchannels. A single polydimethylsiloxane (PDMS) microchannel was fixed on a stainless steel sheet, heated by the Joule effect, which was cooled by the working fluid HFE 7100 as it undergoes phase change. Experiments were performed using two microchannel widths with a fixed height and length, testing two heat fluxes and three values of the Reynolds number, within the laminar flow regime. Temperature and pressure drop data were collected alongside high-speed and time- and space-resolved thermal images, enabling the observation of flow boiling patterns and the identification of instabilities. Enhanced surfaces with microcavities depict a positive effect of a regular pattern of microcavities on the surface, increasing the heat transfer coefficient by 34–279% and promoting a more stable flow with decreased pressure losses. Full article
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21 pages, 8653 KB  
Article
Startup Characteristics and Thermal Instability of a Visual Loop Heat Pipe Under Acceleration Force
by Lijun Chen, Yongqi Xie, Longzhu Han, Huifeng Kang and Hongwei Wu
Aerospace 2025, 12(9), 797; https://doi.org/10.3390/aerospace12090797 - 4 Sep 2025
Viewed by 1135
Abstract
Loop heat pipes are efficiently two-phase heat transfer devices in the field of aircraft thermal management. To investigate the startup behavior and thermal instability of loop heat pipes under acceleration force, this study designed a novel loop heat pipe featuring two visual compensation [...] Read more.
Loop heat pipes are efficiently two-phase heat transfer devices in the field of aircraft thermal management. To investigate the startup behavior and thermal instability of loop heat pipes under acceleration force, this study designed a novel loop heat pipe featuring two visual compensation chambers and a visual condenser. Elevated acceleration experiments were conducted across four different heat loads, acceleration magnitudes, and directions. The heat load ranged from 30 W to 150 W, while the acceleration magnitude varied from 1 g to 15 g, with four acceleration directions (A, B, C, and D). The startup behavior, thermal instability, internal flow pattern, and phase distribution were analyzed systematically. The experimental results reveal the following: (i) The startup behaviors vary across the four acceleration directions. In direction A, startup is more difficult due to additional resistance induced by the acceleration force. In direction C, startup time generally decreases with increasing heat load and acceleration up to 7 g. The longest startup time observed is 372 s at 30 W and 11 g. (ii) At high heat load, periodic temperature fluctuations are observed, particularly in directions B and C. Simultaneously, the vapor–liquid phase interface in the condenser exhibits periodic back-and-forth movement. (iii) The visual DCCLHP exhibits a loss of temperature control under the combined influence of high heat loads and acceleration force, often accompanied by working fluid reverse flow, periodic temperature fluctuations, or wick dry-out. Full article
(This article belongs to the Special Issue Aircraft Thermal Management Technologies)
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