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Keywords = tunnel crack segmentation

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22 pages, 6229 KiB  
Article
Damage Classification Approach for Concrete Structure Using Support Vector Machine Learning of Decomposed Electromechanical Admittance Signature via Discrete Wavelet Transform
by Jingwen Yang, Demi Ai and Duluan Zhang
Buildings 2025, 15(15), 2616; https://doi.org/10.3390/buildings15152616 - 23 Jul 2025
Viewed by 225
Abstract
The identification of structural damage types remains a key challenge in electromechanical impedance/admittance (EMI/EMA)-based structural health monitoring realm. This paper proposed a damage classification approach for concrete structures by using integrating discrete wavelet transform (DWT) decomposition of EMA signatures with supervised machine learning. [...] Read more.
The identification of structural damage types remains a key challenge in electromechanical impedance/admittance (EMI/EMA)-based structural health monitoring realm. This paper proposed a damage classification approach for concrete structures by using integrating discrete wavelet transform (DWT) decomposition of EMA signatures with supervised machine learning. In this approach, the EMA signals of arranged piezoelectric ceramic (PZT) patches were successively measured at initial undamaged and post-damaged states, and the signals were decomposed and processed using the DWT technique to derive indicators including the wavelet energy, the variance, the mean, and the entropy. Then these indicators, incorporated with traditional ones including root mean square deviation (RMSD), baseline-changeable RMSD named RMSDk, correlation coefficient (CC), and mean absolute percentage deviation (MAPD), were processed by a support vector machine (SVM) model, and finally damage type could be automatically classified and identified. To validate the approach, experiments on a full-scale reinforced concrete (RC) slab and application to a practical tunnel segment RC slab structure instrumented with multiple PZT patches were conducted to classify severe transverse cracking and minor crack/impact damages. Experimental and application results cogently demonstrated that the proposed DWT-based approach can precisely classify different types of damage on concrete structures with higher accuracy than traditional ones, highlighting the potential of the DWT-decomposed EMA signatures for damage characterization in concrete infrastructure. Full article
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17 pages, 3791 KiB  
Article
Loading Response of Segment Lining with Pea-Gravel Grouting Defects for TBM Tunnel in Transition Zones of Surrounding Rocks
by Qixing Che, Changyong Li, Xiangfeng Wang, Zhixiao Zhang, Yintao He and Shunbo Zhao
Eng 2025, 6(7), 166; https://doi.org/10.3390/eng6070166 - 21 Jul 2025
Viewed by 224
Abstract
Pea-gravel grouting, which fills the gap between the lining of tunnels and the surrounding rock, is crucial for the structural stability and waterproofing of water delivery TBM tunnels. However, it is prone to defects due to complex construction conditions and geological factors. To [...] Read more.
Pea-gravel grouting, which fills the gap between the lining of tunnels and the surrounding rock, is crucial for the structural stability and waterproofing of water delivery TBM tunnels. However, it is prone to defects due to complex construction conditions and geological factors. To provide practical insights for engineers to evaluate grouting quality and take appropriate remedial action during TBM tunnel construction, this paper assesses four types of pea-gravel grouting defects, including local cavities, less density, rich rock powder and rich cement slurry. Detailed numerical simulation models comprising segment lining, pea-gravel grouting and surrounding rock were built using the 3D finite element method to analyze the displacement and stress of the segments at the transition zone between different classes of surrounding rocks, labeled V–IV, V–III and IV–III. The results indicate that a local cavity defect has the greatest impact on the loading response of segment lining, followed by less density, rich rock powder and rich cement slurry defects. Their impact will weaken with better self-support of the surrounding rocks in the order of V–IV, V–III and IV–III. The tensile stress of segment lining is within the limit of concrete cracking for combinations of all four defects when the surrounding rock is of the class IV–III, and it is within this limit for two-defect combinations when the surrounding rock is of classes V–III and V–IV. When three defects or all four defects are present in the pea-gravel grouting, the possibility of segment concrete cracking increases from the transition zone of class V–III surrounding rock to the transition zone of class V–IV surrounding rock. Full article
(This article belongs to the Topic Hydraulic Engineering and Modelling)
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19 pages, 2239 KiB  
Article
Experimental Study on Mechanical Differences Between Prefabricated and Cast-In Situ Tunnel Linings Based on a Load-Structure Model
by Li-Ming Wu, Hong-Kun Li, Feng Gao, Zi-Jian Wang, Bin Zhang, Wen-Jie Luo and Jun-Jie Li
Buildings 2025, 15(14), 2522; https://doi.org/10.3390/buildings15142522 - 18 Jul 2025
Viewed by 249
Abstract
With the accelerated development of urban underground spaces, prefabricated tunnel linings have become a research focus due to their advantages in construction efficiency and cost effectiveness. However, issues such as stress concentration at joints and insufficient overall stability hinder their broader application. This [...] Read more.
With the accelerated development of urban underground spaces, prefabricated tunnel linings have become a research focus due to their advantages in construction efficiency and cost effectiveness. However, issues such as stress concentration at joints and insufficient overall stability hinder their broader application. This study investigates a cut-and-cover prefabricated tunnel project in the Chongqing High-Tech Zone through scale model tests and numerical simulations to systematically compare the mechanical behaviors of cast-in situ linings and three-segment prefabricated linings under surrounding rock loads. The experimental results show that the ultimate bearing capacity of the prefabricated lining is 15.3% lower than that of the cast-in situ lining, with asymmetric failure modes and cracks concentrated near joint regions. Numerical simulations further reveal the influence of joint stiffness on structural performance: when the joint stiffness is 30 MN·m/rad, the bending moment of the segmented lining decreases by 37.7% compared to the cast-in situ lining, while displacement increments remain controllable. By optimising joint pre-tightening forces and stiffness parameters, prefabricated linings can achieve stability comparable to cast-in situ structures while retaining construction efficiency. This research provides theoretical and technical references for the design and construction of open-cut prefabricated tunnel linings. Full article
(This article belongs to the Section Building Structures)
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15 pages, 7741 KiB  
Article
Experimental Study on Low-Shrinkage Concrete Mix Proportion for Post-Casting Belt of Full-Section Casting in Immersed Tube
by Bang-Yan Liang, Wen-Huo Sun, Chun-Lin Deng, Qian Hu and Yong-Hui Huang
Materials 2025, 18(14), 3315; https://doi.org/10.3390/ma18143315 - 14 Jul 2025
Viewed by 218
Abstract
Full-section interval casting technology was adopted for the integral immersed tube of the Chebei Immersed Tunnel. Field tests (Chebei Immersed Tunnel) were conducted to establish the time-dependent development of the concrete shrinkage strain of the full-section casting segments. And laboratory experiments were then [...] Read more.
Full-section interval casting technology was adopted for the integral immersed tube of the Chebei Immersed Tunnel. Field tests (Chebei Immersed Tunnel) were conducted to establish the time-dependent development of the concrete shrinkage strain of the full-section casting segments. And laboratory experiments were then carried out to investigate the influence of factors such as the reinforcement ratio and stress, expansive agent content and composition, fly ash content, and curing temperature and humidity on the expansive effect of calcium–magnesium composite expansive agents. Field tests revealed that casting segments exhibit initial expansion followed by shrinkage, reaching a final strain of 348 με (microstrain). Laboratory investigations demonstrated that reinforcement (20–30 MPa stress) in post-casting belts effectively restrains segments without compromising the performance of calcium–magnesium composite expansive agents. The optimal 5:3:2 ratio of CaO, MgO 90s, and MgO 200s agents controlled shrinkage strain within 80 με by combining CaO’s rapid early expansion with MgO’s sustained effect. Field validation confirmed the mix’s effectiveness in preventing cracking, with key findings: (1) fly ash content and curing conditions significantly influence expansive behavior, and (2) shrinkage development can be precisely regulated through agent composition adjustments. Full article
(This article belongs to the Section Construction and Building Materials)
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15 pages, 4336 KiB  
Article
Experimental Study on Failure Mechanisms of Shield Tunnel Segments with Initial Cracks Under Surcharge Loading
by Pengfei Xiang, Gang Wei, Haibo Jiang, Yongjie Qi and Yangyang Liu
Symmetry 2025, 17(7), 1036; https://doi.org/10.3390/sym17071036 - 1 Jul 2025
Viewed by 246
Abstract
Accidental ground surcharge loads can induce adverse effects such as segment cracking in underlying shield tunnel structures, with particularly pronounced impacts on pre-damaged tunnel segments. Cracks represent one of the most common initial damage forms in shield tunnel structures. To investigate through-crack failure [...] Read more.
Accidental ground surcharge loads can induce adverse effects such as segment cracking in underlying shield tunnel structures, with particularly pronounced impacts on pre-damaged tunnel segments. Cracks represent one of the most common initial damage forms in shield tunnel structures. To investigate through-crack failure mechanisms in shield tunnel segments with initial cracks under surcharge loading, this study conducted 1:8 scaled indoor model tests, considering factors including initial crack length, quantity, morphology, and surcharge position. Research findings demonstrate that increased initial crack length and quantity significantly reduce the critical load required for through-crack formation. Specifically, segments with 9 cm longitudinal initial cracks required 50.9% less load to develop through-cracks compared to intact segments. Similarly, segments containing two 9 cm circumferential initial cracks exhibited a 22.1% reduction in critical load relative to those with single circumferential cracks. Initial cracks in pre-damaged segments substantially influence the propagation path of new cracks during subsequent loading failures. The detrimental effects of staggered longitudinal-circumferential initial cracks exceed those of purely longitudinal cracks, which themselves pose greater risks than circumferential cracks alone. Bilateral surcharge loading significantly increases the critical load threshold for through-crack formation compared to unilateral loading. This highlights the severe structural risks associated with uneven load distribution. Full article
(This article belongs to the Section Engineering and Materials)
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22 pages, 4741 KiB  
Article
Research on Tunnel Crack Identification Localization and Segmentation Method Based on Improved YOLOX and UNETR++
by Wei Sun, Xiaohu Liu and Zhiyong Lei
Sensors 2025, 25(11), 3417; https://doi.org/10.3390/s25113417 - 29 May 2025
Viewed by 492
Abstract
To address the challenges in identifying and segmenting fine irregular cracks in tunnels, this paper proposes a new crack identification, localization and segmentation method based on improved YOLOX and UNETR++. The improved YOLOX recognition algorithm builds upon the original YOLOX network architecture. It [...] Read more.
To address the challenges in identifying and segmenting fine irregular cracks in tunnels, this paper proposes a new crack identification, localization and segmentation method based on improved YOLOX and UNETR++. The improved YOLOX recognition algorithm builds upon the original YOLOX network architecture. It replaces the original CSPDarknet backbone with EfficientNet to enhance multi-scale feature extraction while preserving fine texture characteristics of tunnel cracks. By integrating a lightweight ECA module, the proposed method significantly improves sensitivity to subtle crack features, enabling high-precision identification and localization of fine irregular cracks. The UNETR++ segmentation network is adopted to realize efficient and accurate segmentation of fine irregular cracks in tunnels through global feature capture capability and a multi-scale feature fusion mechanism. The experimental results demonstrate that the proposed method achieves integrated processing of crack identification, localization and segmentation, especially for fine and irregular cracks identification and segmentation. Full article
(This article belongs to the Section Intelligent Sensors)
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17 pages, 497 KiB  
Article
A Case Study of Systemic Risk Assessment for the Operational Safety of a Long-Distance Water Delivery Tunnel
by Pengcheng Si, Changyong Li, Xiangfeng Wang, Yintao He, Qixing Che and Shunbo Zhao
Processes 2025, 13(6), 1677; https://doi.org/10.3390/pr13061677 - 27 May 2025
Cited by 1 | Viewed by 376
Abstract
In the operation period of long-distance water delivery tunnels, safety may be impacted by the risks that arise from different aspects including the complex geological conditions with fault fracture zones and karst caves, the diverse environment affecting structural safety and stability, and the [...] Read more.
In the operation period of long-distance water delivery tunnels, safety may be impacted by the risks that arise from different aspects including the complex geological conditions with fault fracture zones and karst caves, the diverse environment affecting structural safety and stability, and the construction defects of tunnels. It is crucial to assess and mitigate potential risks to ensure operation safety. To address this challenge, this study presents a systemic risk assessment for the operation safety of a real project of a water delivery tunnel. The potential risks of this project were first summarized based on the analytical hierarchy process (AHP), and a model that integrates the AHP and fuzzy comprehensive evaluation (FCE) was built to effectively quantify and categorize risks for the project in its operation stage. Results of the assessment indicate that the risk of this tunnel operation can be classified at a moderate grade with a calculted specific risk score of 43.935, with the high-risk factors including segment lining cracking, flow control, and regular maintenance. In response to the high-risk factors, the preventative and control measures are proposed to guide effective risk management. The model presented offers an efficient risk assessment tool for water delivery tunnels, aiding decision makers making more rational management decisions in complex and uncertain environments. Full article
(This article belongs to the Special Issue Reliability and Engineering Applications (Volume II))
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20 pages, 24073 KiB  
Article
Comparison of Directional and Diffused Lighting for Pixel-Level Segmentation of Concrete Cracks
by Hamish Dow, Marcus Perry, Jack McAlorum and Sanjeetha Pennada
Infrastructures 2025, 10(6), 129; https://doi.org/10.3390/infrastructures10060129 - 25 May 2025
Viewed by 441
Abstract
Visual inspections of concrete infrastructure in low-light environments require external lighting to ensure adequate visibility. Directional lighting sources, where an image scene is illuminated with an angled lighting source from one direction, can enhance the visibility of surface defects in an image. This [...] Read more.
Visual inspections of concrete infrastructure in low-light environments require external lighting to ensure adequate visibility. Directional lighting sources, where an image scene is illuminated with an angled lighting source from one direction, can enhance the visibility of surface defects in an image. This paper compares directional and diffused scene illumination images for pixel-level concrete crack segmentation. A novel directional lighting image segmentation algorithm is proposed, which applies crack segmentation image processing techniques to each directionally lit image before combining all images into a single output, highlighting the extremities of the defect. This method was benchmarked against two diffused lighting crack detection techniques across a dataset with crack widths typically ranging from 0.07 mm to 0.4 mm. When tested on cracked and uncracked data, the directional lighting method significantly outperformed other benchmarked diffused lighting methods, attaining a 10% higher true-positive rate (TPR), 12% higher intersection over union (IoU), and 10% higher F1 score with minimal impact on precision. Further testing on only cracked data revealed that directional lighting was superior across all crack widths in the dataset. This research shows that directional lighting can enhance pixel-level crack segmentation in infrastructure requiring external illumination, such as low-light indoor spaces (e.g., tunnels and containment structures) or night-time outdoor inspections (e.g., pavement and bridges). Full article
(This article belongs to the Section Infrastructures Inspection and Maintenance)
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19 pages, 2680 KiB  
Article
A Tunnel Crack Detection Method Based on an Unmanned Aerial Vehicle (UAV) Equipped with a High-Speed Camera and Crack Recognition Algorithm Using Improved Multi-Scale Retinex and Prewitt–Otsu
by Wei Sun, Xiaohu Liu and Zhiyong Lei
Drones 2025, 9(6), 393; https://doi.org/10.3390/drones9060393 - 24 May 2025
Viewed by 484
Abstract
In order to solve the problems of low efficiency and accuracy in the traditional detection of tunnel cracks, this paper proposes a tunnel crack detection method based on a UAV (unmanned aerial vehicle) equipped with a high-speed camera and a crack recognition algorithm [...] Read more.
In order to solve the problems of low efficiency and accuracy in the traditional detection of tunnel cracks, this paper proposes a tunnel crack detection method based on a UAV (unmanned aerial vehicle) equipped with a high-speed camera and a crack recognition algorithm using the improved multi-scale Retinex (MSR) algorithm and the Prewitt–Otsu algorithm, aiming to improve the accuracy and efficiency of detection. The tunnel crack detection method, based on a UAV equipped with a high-speed camera to acquire tunnel surface images, significantly improves the detection efficiency. The recognition method employs an improved multi-scale Retinex algorithm to process the acquired images, enhancing the details of the crack images and improving the contrast between cracks and the background. The enhanced images are input to the Prewitt–Otsu algorithm, which segments the crack image by combining Prewitt edge detection and Otsu thresholding. Finally, the pseudo-crack and isolated edges are removed by the minimum bounding rectangle principle. Using the UAV-collected tunnel surface images as targets, the tunnel crack recognition algorithm proposed in this paper is compared with other existing methods. The experimental results show that the method proposed in this paper improves the recognition ability of the small-texture features of the tunnel’s surface, and the overall crack recognition accuracy is higher than the existing methods. The proposed method not only enhances the efficiency of tunnel crack detection but also significantly improves the recognition accuracy, demonstrating substantial practical significance for tunnel maintenance and safety management. Full article
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22 pages, 6256 KiB  
Article
Structural Design of Segmented Linings for High-Pressure CAES in Underground Workings: Method and Case Study
by Sheng Wang, Mengfan Gao and Caichu Xia
Appl. Sci. 2025, 15(10), 5782; https://doi.org/10.3390/app15105782 - 21 May 2025
Viewed by 515
Abstract
This study aims to ensure that the maximum crack width of underground working linings for compressed air energy storage (CAES) meets the allowable limit under high internal pressure conditions. Drawing on crack width calculation methods from hydraulic tunnels, this study proposes a design [...] Read more.
This study aims to ensure that the maximum crack width of underground working linings for compressed air energy storage (CAES) meets the allowable limit under high internal pressure conditions. Drawing on crack width calculation methods from hydraulic tunnels, this study proposes a design method for segmented linings with preset seams. The method accounts for the shear mechanical behavior of the sliding layer, with parameters determined through laboratory testing. A typical case study validates the reliability of the crack width calculation method that accounts for lining damage and plasticity. The study determined, from an engineering case, that six seams are optimal when the lateral pressure coefficient λ is below 1, while four seams are more suitable when λ > 1. Additionally, reinforcement ratios and retractable joints of the segmented lining were designed for the case. When the surrounding rock quality is lower than that of hard rock mass and gas pressure exceeds 12 MPa, monolithic cast-reinforced concrete linings often fail to meet the allowable crack width limits. However, segmented linings offer greater flexibility, as they can still meet the requirements even with fair-quality rock mass. These findings provide critical theoretical foundations for the design of CAES workings under high internal pressure. Full article
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19 pages, 8021 KiB  
Article
Research on the Flexural Performance of Shield Tunnel Segments Strengthened with Fabric-Reinforced Cementitious Matrix Composite Panels
by Caixia Guo, Kaiwen Yang, Yichen Duan, Jiulin Li, Jianlin Wang and Weidong Lu
Buildings 2025, 15(8), 1355; https://doi.org/10.3390/buildings15081355 - 18 Apr 2025
Viewed by 371
Abstract
To investigate the strengthening effectiveness of Fabric-Reinforced Cementitious Matrix (FRCM) composites on shield tunnel segments, this study conducted four-point bending tests on FRCM composite panels. The influence of different cementitious matrices (engineered cementitious composite, ECC; ultra-high-performance concrete, UHPC) on the flexural behavior of [...] Read more.
To investigate the strengthening effectiveness of Fabric-Reinforced Cementitious Matrix (FRCM) composites on shield tunnel segments, this study conducted four-point bending tests on FRCM composite panels. The influence of different cementitious matrices (engineered cementitious composite, ECC; ultra-high-performance concrete, UHPC) on the flexural behavior of FRCM panels was systematically analyzed. Numerical simulations were additionally conducted to analyze deformation behavior, damage progression, and stress variations in steel reinforcements within standard structural segments strengthened with FRCM composite panels. A parametric analysis was performed to assess the effects of cementitious matrix type, panel thickness, and carbon fiber-reinforced polymer (CFRP) grid layers on the reinforcement efficiency. The experimental results demonstrated that FRCM composite panels exhibit superior flexural performance. Specimens with UHPC matrices exhibited higher cracking stresses and enhanced flexural stiffness during the elastic phase, while those with ECC matrices demonstrated advantages in post-peak hardening behavior and energy dissipation capacity. Both matrix types achieved similar cracking strains and comparable ultimate flexural strengths. Numerical simulations revealed that FRCM strengthening significantly improves the ultimate flexural bearing capacity of segments while effectively controlling deformation. For UHPC-based FRCM reinforced segments, the ultimate bearing capacity increased with both UHPC thickness and CFRP layer quantity. In contrast, ECC-based FRCM reinforced segments exhibited capacity enhancement primarily correlated with CFRP layer addition, with negligible sensitivity to ECC thickness variations. Full article
(This article belongs to the Special Issue Dynamic Response of Civil Engineering Structures under Seismic Loads)
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16 pages, 4992 KiB  
Article
A Tunnel Crack Segmentation and Recognition Algorithm Using SPGD-and-Generative Adversarial Network Fusion
by Wei Sun, Xiaohu Liu and Zhiyong Lei
Sensors 2025, 25(8), 2381; https://doi.org/10.3390/s25082381 - 9 Apr 2025
Viewed by 550
Abstract
In order to improve the recognition ability of tunnel cracks in the UAV platform with a vision imaging system in the UAV platform with a vision imaging system, this paper proposes a tunnel crack segmentation algorithm using SPGD-and-generative adversarial network fusion. The SPGD [...] Read more.
In order to improve the recognition ability of tunnel cracks in the UAV platform with a vision imaging system in the UAV platform with a vision imaging system, this paper proposes a tunnel crack segmentation algorithm using SPGD-and-generative adversarial network fusion. The SPGD algorithm can enhance the detail and edge information of a tunnel crack image, which improves the clarity of the tunnel crack image. The new generative adversarial network (GAN) is designed by using an improved U-Net generator and full convolutional network (FCN) discriminator to form a new network; the improved generative adversarial network can effectively segment tunnel crack images after stochastic parallel gradient descent (SPGD) algorithm processing, especially the texture feature extraction and segmentation of small tunnel cracks, which can improve the rate of recognition of tunnel cracks. Based on collected tunnel crack image data, we selected 12 typical tunnel crack images and verified the rationality and advanced nature of the proposed recognition algorithm by comparing it with other recognition methods. The results show that the recognition rate of the proposed tunnel crack recognition algorithm was significantly improved. Full article
(This article belongs to the Section Fault Diagnosis & Sensors)
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15 pages, 5929 KiB  
Article
An Optimized Dual-View Snake Unet Model for Tunnel Lining Crack Detection
by Baoxian Li, Hao Xu, Xin Jin, Huaizhi Zhang, Shuo Jin, Qianyu Chen and Fengyuan Wu
Buildings 2025, 15(5), 777; https://doi.org/10.3390/buildings15050777 - 27 Feb 2025
Cited by 2 | Viewed by 822
Abstract
The prompt and accurate detection of tunnel lining cracks is essential for maintaining the safety and reliability of tunnels. Deep learning-based approaches have significantly advanced automated crack detection, delivering improved efficiency and precision in tunnel inspection. Nevertheless, the intricate characteristics of cracks, manifesting [...] Read more.
The prompt and accurate detection of tunnel lining cracks is essential for maintaining the safety and reliability of tunnels. Deep learning-based approaches have significantly advanced automated crack detection, delivering improved efficiency and precision in tunnel inspection. Nevertheless, the intricate characteristics of cracks, manifesting as fine, elongated, and irregular structures, pose substantial challenges for deep learning-based semantic segmentation networks, hindering their ability to achieve comprehensive and accurate identification. Aiming to tackle these challenges, this paper proposes a novel dual-view snake Unet (DSUnet) model, which integrates a hybrid snake cascading (HSC) module and a Haar wavelet downsampling (HWD) operation. The HSC module enhances the network’s capability of extracting tunnel lining cracks by synergistically combining features derived from standard convolutions and bidirectional dynamic snake convolutions, thereby capturing intricate geometric and contextual information. Meanwhile, the HWD operation facilitates the preservation of critical spatial information by performing multi-scale feature refinement, which effectively reduces segmentation uncertainty. Experimental results demonstrate the proposed DSUnet achieves a mean Dice coefficient (MDice) of 71.8% and a mean intersection over union (MIoU) of 77.4%. Compared to the baseline Unet model, DSUnet delivers improvements of 1.3% in MDice and 0.6% in MIoU, respectively. Additionally, the proposed model consistently outperforms several state-of-the-art semantic segmentation networks, highlighting its robustness and accuracy in detecting tunnel lining cracks. These findings position DSUnet as a promising tool for automated tunnel inspection, contributing to improved safety and operational reliability. Full article
(This article belongs to the Section Building Structures)
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20 pages, 9598 KiB  
Article
Study on Torsional Shear Deformation Characteristics of Segment Joints Under the Torque Induced by Tunnel Boring Machine Construction
by Jie Chen, Weijie Chen, Chaohui Deng, Runjian Deng, Mingqing Xiao and Dong Su
Appl. Sci. 2025, 15(3), 1104; https://doi.org/10.3390/app15031104 - 22 Jan 2025
Cited by 1 | Viewed by 1073
Abstract
During the excavation process of a Tunnel Boring Machine (TBM), the cutterhead exerts significant torque on the tunnel structure, which potentially causes torsional shear deformation at segment ring joints. Thus, examining the characteristics of torsional shear deformation and the shear-bearing performance of segment [...] Read more.
During the excavation process of a Tunnel Boring Machine (TBM), the cutterhead exerts significant torque on the tunnel structure, which potentially causes torsional shear deformation at segment ring joints. Thus, examining the characteristics of torsional shear deformation and the shear-bearing performance of segment joints under construction torque is crucial for the design and safety of segment structures and the construction of TBM tunnels. To achieve this, a refined finite element model of the segment joints was developed to study their torsional shear resistance under varying axial forces and with or without mortise and tenon. Furthermore, the failure modes of bolts and the damage characteristics of segment concrete during torsional shear deformation are analyzed. The results show that the load-bearing process of torsional shear deformation in segment joints consists of three stages: development of the friction at the segment interface (Stage I), development of the bolt force (Stage II), and development of the mortise and tenon force (Stage III). It is noteworthy that axial force is the primary factor in enhancing the torsional shear resistance of the segmental joints. Moreover, as the torsional shear deformation increases, the contact and compression occur between the bolts and the segment bolt holes as well as between the mortise and tenon, leading to the yielding of the bolts and the failure of the concrete at the joints. Consequently, the segment concrete around the mortise and tenon and the bolt hole is prone to cracking and crushing. To prevent shear failure of the bolts, it is recommended that the rotational angle of segment be maintained at less than 0.045°. Full article
(This article belongs to the Special Issue Advances in Tunnel and Underground Engineering)
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22 pages, 17971 KiB  
Article
Experimental Study on Tunnel Failure Mechanism and the Effect of Combined Anti-Dislocation Measures Under Fault Dislocation
by Jiaxuan Du, Songhong Yan, Weiyu Sun, Mingxing Cao and Yuxiang Li
Appl. Sci. 2025, 15(2), 765; https://doi.org/10.3390/app15020765 - 14 Jan 2025
Viewed by 895
Abstract
Taking the tunnels crossing active faults in China’s Sichuan–Tibet Railway as the research background, experimental studies were conducted using a custom-developed split model box. The research focused on the cracking characteristics of the surrounding rock surface under the action of strike-slip faults, the [...] Read more.
Taking the tunnels crossing active faults in China’s Sichuan–Tibet Railway as the research background, experimental studies were conducted using a custom-developed split model box. The research focused on the cracking characteristics of the surrounding rock surface under the action of strike-slip faults, the progressive failure process of the tunnel model, and the mechanical response of the tunnel lining. In-depth analyses were performed on the tunnel damage mechanism under strike-slip fault action and the mitigation effects of combined anti-dislocation measures. The results indicate the following: Damage to the upper surface of the surrounding rock primarily occurs within the fault fracture zone. The split model box enables the graded transfer of fault displacement within this zone, improving the boundary conditions for the model test. Under a 50 mm fault displacement, the continuous tunnel experiences severe damage, leading to a complete loss of function. The damage is mainly characterized by circumferential shear and is concentrated within the fault fracture zone. The zone 20 cm to 30 cm on both sides of the fault plane is the primary area influenced by tunnel forces. The force distribution on the left and right sidewalls of the lining exhibits an anti-symmetric pattern across the fault plane. The left side wall is extruded by surrounding rock in the moving block, while the right side wall experiences extrusion from the surrounding rock in the fracture zone, and there is a phenomenon of dehollowing and loosening of the surrounding rock on both sides of the fault plane; the combination of anti-dislocation measures significantly enhances the tunnel’s stress state, reducing peak axial strain by 93% compared to a continuous tunnel. Furthermore, the extent and severity of tunnel damage are greatly diminished. The primary cause of lining segment damage is circumferential stress, with the main damage characterized by tensile cracking on both the inner and outer surfaces of the lining along the tunnel’s axial direction. Full article
(This article belongs to the Section Civil Engineering)
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